CN104060301B - A kind of waste electrolyte processing system and method - Google Patents

A kind of waste electrolyte processing system and method Download PDF

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CN104060301B
CN104060301B CN201410192324.XA CN201410192324A CN104060301B CN 104060301 B CN104060301 B CN 104060301B CN 201410192324 A CN201410192324 A CN 201410192324A CN 104060301 B CN104060301 B CN 104060301B
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zinc
filter
pulping
groove
pump
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CN104060301A (en
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谢朝晖
梁可
谢益民
袁世一
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Kunming Engineering & Research Institute Of Nonferrous Metallurgy Co Ltd
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Kunming Engineering & Research Institute Of Nonferrous Metallurgy Co Ltd
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Abstract

The invention belongs to water-treatment technology field, it is specifically related to a kind of waste electrolyte processing system and method, this processing system includes that the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique sink zinc groove, delivery pump and acid waste water treating stations regulating reservoir, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.Processing system of the present invention saves flow process, reduce floor space, significantly alleviate regular maintenance management workload, simultaneously, the waste electrolyte processing method of the present invention is two sections of neutralisations, back segment neutralizes in the zinc oxide leaching section that can be merged into smelting process and is neutralized heavy zinc in heavy zinc groove, is greatly improved the recovery utilization rate of zinc.

Description

A kind of waste electrolyte processing system and method
Technical field
The present invention relates to a kind of waste electrolyte processing system and method, belong to water-treatment technology field.
Background technology
Lead And Zinc Smelter potroom periodically can discharge electrolysis waste solution, its sulfuric acid concentration about 160-180g/L, possibly together with the composition such as Zn of 40-60 g/L.Traditional handicraft generally individually uses quick lime to be neutralized, and the waste residue of generation send slag field store up or take out on a small quantity after filter-press dehydration, and filtrate send general acidic Waste Water Treatment to process, and so can bring following drawback:
1, waste electrolyte processes acidity relatively greatly, and general employing quick lime processes, and need to use a large amount of quick lime, and consumption is big, cost height;
2, waste electrolyte processing system process output gypsum tailings not only slag type is bad, and impurity is many, and crystal water content is big, and slag dehydration difficulty is bigger;
3, in waste electrolyte and the pressing filtering liquid of slag send general acidic Waste Water Treatment, it is unfavorable for the recycling of valuable composition;
4, waste electrolyte typically uses two sections to neutralize two sections of dense handling processes, although high treating effect, but flow process is longer, and maintenance management workload is big.
In sum, how overcoming the deficiencies in the prior art is a problem needing solution badly.
Summary of the invention
The invention aims to solve the deficiencies in the prior art, a kind of waste electrolyte processing system and method are provided, this processing system saves flow process, reduce floor space, significantly alleviating regular maintenance management workload, meanwhile, the waste electrolyte processing method of the present invention is two sections of neutralisations, back segment neutralizes in the zinc oxide leaching section that can be merged into smelting process and is neutralized heavy zinc in heavy zinc groove, is greatly improved the recovery utilization rate of zinc.
The technical solution used in the present invention is as follows:
A kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present invention also provides for a kind of waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by the stone gallbladder produced in limestone, acid waste water processing system lime cream preparation process obtains the limestone slurry that mass percent concentration is 8 ~ 12%;
Or the preparation that added water in wet overflow type ball mill by lead oxide flue dust obtains the lead oxide flue dust slurry that mass percent concentration is 8 ~ 12%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, limestone slurry or the lead oxide flue dust slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 3-5, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then neutralization material is pumped into pressure filter by the first feeding of filter press and carries out a filter pressing, the gypsum tailings being press-filtered out or sulphuric acid lead skim enter pulping and washing groove, it is that 4-6:1 adds water to pulping and washing groove by water and gypsum tailings or lead sulfate slag mass ratio, gypsum tailings or sulphuric acid lead skim are carried out pulping and washing, then the material after pulping and washing is pumped into pressure filter by feeding of filter press and carries out secondary filter pressing, gypsum tailings or the outward transport of sulphuric acid lead skim after filter pressing are stacked or take out;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
The moisture content of the gypsum tailings that a filter pressing described in step (2) is press-filtered out is 50-70wt%.
In the filtrate of the secondary filter pressing described in step (2), zinc content is more than 40g/L.
The present invention compared with prior art, its have the beneficial effect that (1) quick lime is changed into limestone and process waste electrolyte, by monthly using 20t Calx, 300 yuan/t of quick lime price, 70 yuan/t of limestone price, the most cost-saved: (300-70) × 20 × 12,=55,200 ten thousand yuan;(2) in waste electrolyte and material through pulping and washing, not only can optimize and neutralize the quality producing gypsum tailings, make smooth in appearance, also can further improve filtrate quality, filtrate zinc content is up to more than 40g/L, filtrate deliver to smelting process leaching section technique sink zinc groove reclaim zinc, be greatly improved the recovery utilization rate of zinc;(3) flow process is saved, reduce floor space, alleviate regular maintenance management workload, and to have total amount little due to waste electrolyte, its processing system can the feature of intermittent duty, sink zinc groove have more than needed disposal ability such that it is able to make full use of leaching section technique, not only reduce investment and the operating cost of its processing system, can fully improve again the response rate of zinc in waste electrolyte.
Accompanying drawing explanation
The waste electrolyte processing system schematic flow sheet of Fig. 1 present invention.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail.
If no special instructions, the reagent and the instrument that are used are conventional products to the present invention.
Embodiment 1
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by the stone gallbladder produced in limestone, acid waste water processing system lime cream preparation process obtains the limestone slurry that mass percent concentration is 8%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the limestone slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 3, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then neutralization material is entered pressure filter by the first feeding of filter press pump and carry out a filter pressing, the gypsum tailings being press-filtered out enters pulping and washing groove, it is that 4:1 adds water to pulping and washing groove by water and gypsum tailings mass ratio, gypsum tailings is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, gypsum tailings outward transport after filter pressing is stacked;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and carries out postorder process.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 50wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.
Embodiment 2
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), it is 12% for limestone slurry that the preparation that added water in wet overflow type ball mill by the stone gallbladder produced in limestone, acid waste water processing system lime cream preparation process obtains mass percent concentration;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the limestone slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 5, put into defoamer so that eliminating the foam that vigorous reaction causes simultaneously, then will neutralize material and enter a filter pressing in pressure filter by the first feeding of filter press pump, the gypsum tailings being press-filtered out enters pulping and washing groove, it is that 6:1 adds water to pulping and washing groove by water and gypsum tailings mass ratio, gypsum tailings is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, gypsum tailings after filter pressing is taken out;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and carries out postorder process.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 70wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.
Embodiment 3
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by the stone gallbladder produced in limestone, acid waste water processing system lime cream preparation process obtains the limestone slurry that mass percent concentration is 10%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the limestone slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 4, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then will neutralize material and enter a filter pressing in pressure filter by the first feeding of filter press pump, the gypsum tailings being press-filtered out enters pulping and washing groove, it is that 5:1 adds water to pulping and washing groove by water and gypsum tailings mass ratio, gypsum tailings is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, gypsum tailings outward transport after filter pressing is stacked;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 60wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.
Embodiment 4
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by lead oxide flue dust obtains the lead oxide flue dust slurry that mass percent concentration is 8%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the lead oxide flue dust slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 3, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then will neutralize material and enter a filter pressing in pressure filter by the first feeding of filter press pump, the sulphuric acid lead skim being press-filtered out enters pulping and washing groove, it is that 4:1 adds water to pulping and washing groove by water and lead sulfate slag mass ratio, sulphuric acid lead skim is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, sulphuric acid lead skim outward transport after filter pressing is stacked;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 70wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.
Embodiment 5
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by lead oxide flue dust obtains the lead oxide flue dust slurry that mass percent concentration is 12%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the lead oxide flue dust slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 5, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then will neutralize material and enter a filter pressing in pressure filter by the first feeding of filter press pump, the sulphuric acid lead skim being press-filtered out enters pulping and washing groove, it is that 6:1 adds water to pulping and washing groove by water and lead sulfate slag mass ratio, sulphuric acid lead skim is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, sulphuric acid lead skim after filter pressing is taken out;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 50wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.
Embodiment 6
As shown in Figure 1, a kind of waste electrolyte processing system, zinc groove, delivery pump and acid waste water treating stations regulating reservoir is sunk including the first elevator pump being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique, described pressure filter also entrance with pulping and washing groove is connected, and the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump.
The present embodiment waste electrolyte processing method based on above-mentioned waste electrolyte processing system, comprises the steps:
Step (1), the preparation that added water in wet overflow type ball mill by lead oxide flue dust obtains the lead oxide flue dust slurry that mass percent concentration is 10%;
Step (2), waste electrolyte is raised into neutralization chamber by elevator pump, the lead oxide flue dust slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 4, put into defoamer to eliminating the foam that vigorous reaction causes simultaneously, then will neutralize material and enter a filter pressing in pressure filter by the first feeding of filter press pump, the sulphuric acid lead skim being press-filtered out enters pulping and washing groove, it is that 5:1 adds water to pulping and washing groove by water and lead sulfate slag mass ratio, sulphuric acid lead skim is carried out pulping and washing, then the material after pulping and washing is entered pressure filter by feeding of filter press pump and carry out secondary filter pressing, sulphuric acid lead skim after filter pressing is taken out;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
Wherein, the moisture content of the gypsum tailings that a filter pressing is press-filtered out is 60wt%;In the filtrate of secondary filter pressing, zinc content is more than 40g/L.

Claims (3)

1. a waste electrolyte processing method, including following waste electrolyte processing system: the first elevator pump of being sequentially connected, neutralization chamber, the first feeding of filter press pump, pressure filter, filtrate storage tank, the second elevator pump, technique sink zinc groove, delivery pump and acid waste water treating stations regulating reservoir, described pressure filter also entrance with pulping and washing groove is connected, the outlet of pulping and washing groove is connected with pressure filter by the second feeding of filter press pump, it is characterised in that through following steps:
Step (1), the preparation that added water in wet overflow type ball mill by the stone gallbladder produced in limestone, acid waste water processing system lime cream preparation process obtains the limestone slurry that mass percent concentration is 8 ~ 12%;
Or the preparation that added water in wet overflow type ball mill by lead oxide flue dust obtains the lead oxide flue dust slurry that mass percent concentration is 8 ~ 12%;
Step (2), waste electrolyte is raised into neutralization chamber by the first elevator pump, limestone slurry or the lead oxide flue dust slurry of step (1) is added in neutralization chamber, neutralize waste electrolyte pH to 3-5, it is simultaneously introduced defoamer to eliminate the foam that vigorous reaction causes, then neutralization material is pumped into pressure filter by the first feeding of filter press and carries out a filter pressing, the gypsum tailings being press-filtered out or sulphuric acid lead skim enter pulping and washing groove, it is that 4-6:1 adds water to pulping and washing groove by water and gypsum tailings or lead sulfate slag mass ratio, gypsum tailings or sulphuric acid lead skim are carried out pulping and washing, then the material after pulping and washing is entered pressure filter by the second feeding of filter press pump and carry out secondary filter pressing, gypsum tailings or the outward transport of sulphuric acid lead skim after filter pressing are stacked or take out;
Step (3), the filtrate that pressure filter is press-filtered out enters filtrate storage tank, and enter hydrometallurgy system by the second elevator pump and sink zinc groove, the i.e. zinc-rich slag of bed mud in heavy zinc groove enters and reclaims zinc technology flow process, and the supernatant in heavy zinc groove enters acid waste water treating stations regulating reservoir by delivery pump and processes.
Waste electrolyte processing method the most according to claim 1, it is characterised in that the moisture content of the gypsum tailings through being once press-filtered out described in step (2) is 50-70%.
Waste electrolyte processing method the most according to claim 1, it is characterised in that in the filtrate of the secondary filter pressing described in step (2), zinc content is more than 40g/L.
CN201410192324.XA 2014-05-08 A kind of waste electrolyte processing system and method Active CN104060301B (en)

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CN102923882A (en) * 2012-10-30 2013-02-13 灵宝金源矿业股份有限公司 Comprehensive treatment process of gold smelting wastewater
CN102942271A (en) * 2012-12-05 2013-02-27 西南科技大学 Comprehensive treatment process of inorganic laboratory wastewater
CN203065280U (en) * 2012-12-20 2013-07-17 昆明有色冶金设计研究院股份公司 Cyanogen-containing waste water treating device
CN103193338A (en) * 2013-04-08 2013-07-10 金华市恒飞电工材料有限公司 Method for simply treating copper-clad aluminum electroplating production wastewater
CN103422119A (en) * 2013-07-19 2013-12-04 紫金矿业集团股份有限公司 Method for producing tough cathode with cupric sludge
CN103695649A (en) * 2013-12-13 2014-04-02 来宾华锡冶炼有限公司 Method for processing high-concentration chlorine-containing wastewater

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