CN104058131B - A kind of material stock system and method for whole screening shape magnetic product - Google Patents
A kind of material stock system and method for whole screening shape magnetic product Download PDFInfo
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- CN104058131B CN104058131B CN201410261159.9A CN201410261159A CN104058131B CN 104058131 B CN104058131 B CN 104058131B CN 201410261159 A CN201410261159 A CN 201410261159A CN 104058131 B CN104058131 B CN 104058131B
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Abstract
The invention discloses a kind of material stock system and method for whole screening shape magnetic product, material stock system comprises: automatic material stacking device, comprise: supplied materials strut member, compression cylinder and erect electric cylinder, the moving-member of this setting electricity cylinder is fixed with transition piece, transition piece is provided with groove, and transition piece extends near the end face of the supplied materials strut member direction be provided with along the side of supplied materials stay bearing plate stretch out plate; Automatic magazine, comprising: the pusher cylinder being arranged on the side of supplied materials strut member, and under mode of operation, the piston of pusher cylinder abuts with the horizontally-arranged sheet-like magnetic product stretched out on plate; Be arranged on the displacement electricity cylinder of the opposite side of supplied materials strut member; And being fixed on the material stock device be shifted on the moving-member of electric cylinder, material stock device is provided with multiple material stock groove, and the position of one of them material stock groove and the groove alignment of transition piece; And PLC.Material stock system automation degree of the present invention is high, improves work efficiency.
Description
Technical field
The present invention relates to field of rare-earth permanent magnetic, particularly a kind of material stock system and method for whole screening shape magnetic product.
Background technology
At present, mainly through manually many discharges overlap being stacked according to technological requirement after whole screening shape permanent magnet product magnetizes, forming whole plate, then whole plate being manually placed in packing chest and packing.
Adopt manual hand manipulation to be stacked by permanent magnet product, not only labour intensive, production efficiency is low, and degree of automation is not high, and operational sequence is complicated, also easily occurs knocking limit arrisdefect, and close specification such as easily to obscure at the defect.
The information being disclosed in this background technology part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply in any form that this information structure has been prior art that persons skilled in the art are known.
Summary of the invention
The object of the present invention is to provide a kind of material stock system and method for whole screening shape magnetic product, thus overcome low, the ropy defect of efficiency manually stacking permanent magnet product and bring.
For achieving the above object, the invention provides a kind of material stock system of whole screening shape magnetic product, material stock system comprises: automatic material stacking device, and automatic material stacking device comprises: supplied materials strut member, and whole screening shape magnetic product moves on the end face of supplied materials strut member; Compression cylinder, compression cylinder is moved along the length direction of supplied materials strut member, and compression cylinder is for being clamped in the side of supplied materials strut member by whole screening shape magnetic product; And erect electric cylinder, the moving-member erectting electric cylinder is fixed with transition piece, transition piece is provided with U-shaped groove, the width of groove is slightly larger than the width of whole screening shape magnetic product, and transition piece extends near the end face of the supplied materials strut member direction be provided with along the side of supplied materials stay bearing plate stretch out plate, provide support for for whole screening shape magnetic product; Automatic magazine, automatic magazine comprises: pusher cylinder, and pusher cylinder is arranged on the side of supplied materials strut member, descends the piston of pusher cylinder to abut with the horizontally-arranged sheet-like magnetic product stretched out on plate in working order; Be shifted electric cylinder, and the electric cylinder that is shifted is arranged on the opposite side of supplied materials strut member; And material stock device, material stock device extends along the length direction of supplied materials strut member and is fixed on and is shifted on the moving-member of electric cylinder, material stock device is provided with multiple material stock groove identical with the groove direction of transition piece, and the position of one of them material stock groove and the groove alignment of transition piece; And PLC, for controlling the automatic operation of automatic material stacking device and automatic magazine.
Preferably, in technique scheme, the end of the piston of compression cylinder is provided with compression cylinder backplate.
Preferably, in technique scheme, the pistons end of pusher cylinder is provided with pusher cylinder backplate.
Preferably, in technique scheme, the electric cylinder that is shifted is provided with full material sensor.
Present invention also offers a kind of material stock method of whole screening shape magnetic product, material stock method comprises the steps: S1: the material stock system providing whole screening shape magnetic product, material stock system comprises supplied materials strut member, compression cylinder, setting electricity cylinder, material stock device, be shifted electric cylinder and pusher cylinder, erect on electric cylinder and be fixed with transition piece, transition piece is provided with and stretches out plate and groove; S2: make pusher cylinder and compression cylinder be in retracted state, the either flush stretching out plate and supplied materials strut member of transition piece, the position of the first material stock groove of material stock device is aimed at transition piece; S3: start material stock system by PLC after energising, compression cylinder is stretched out, and makes to stretch out the top that plate is positioned at compression cylinder; S4: the first whole screening shape magnetic product is from the top mobile of supplied materials strut member to stretching out plate; S5: compression cylinder is regained, erect electric cylinder and drive transition piece to decline, falling head is the height of the first whole screening shape magnetic product, and then compression cylinder is stretched out and clamped the first whole screening shape magnetic product; S6: repeat step S3-S5; S7: judge whether the decline number of times erectting electric cylinder reaches predetermined decline number of times; S8: if the decline number of times erectting electric cylinder does not reach predetermined decline number of times, then repeat S3-S6; If the decline number of times erectting electric cylinder reaches predetermined decline number of times, then compression cylinder is regained, simultaneously pusher cylinder stretches out, and promotes to stretch out the whole screening shape magnetic product on plate through the groove of transition piece and be contained in the first material stock groove of material stock device, and then pusher cylinder is recovered to initial position; S9: the electric cylinder that is shifted is energized, and drives material stock device to move the width of a material stock groove, the position of the second material stock groove of material stock device is aimed at transition piece, erects electric cylinder simultaneously and return back to initial position; S10: repeat step S3-S9; S11: judge whether material stock device is filled with; S12: if material stock device is not filled with, then repeat step S3-S11; If material stock device is filled with, then all whole screening shape magnetic products are taken away by operating personal; S13: return back to initial position by manually making displacement electricity cylinder.
Preferably, in technique scheme, when the decline number of times erectting electric cylinder reaches predetermined decline number of times, before the piston of pusher cylinder stretches out, erectting electric cylinder drives transition piece to move down, and makes the groove of transition piece concordant with the material stock groove of material stock device or there is certain diff-H.
Preferably, in technique scheme, the electric cylinder that is shifted is provided with full material sensor, and when material stock device is filled with, alarm equipment alarm, all whole screening shape magnetic products are taken away by operating personal.
Compared with prior art, the present invention has following beneficial effect:
Whole screening shape magnetic product material stock system architecture advantages of simple of the present invention, easy to operate, degree of automation is high, improves work efficiency, reduces intensity and the productive costs of hand labor simultaneously.
Accompanying drawing explanation
Fig. 1 is the constructional drawing of the material stock system according to whole screening shape magnetic product of the present invention.
Fig. 2 is the constructional drawing of the material stock system of the whole screening shape magnetic product removing compression cylinder and support.
Main Reference Numerals illustrates:
1-supplied materials strut member, 11-side, 2-transition piece, 21-stretches out plate, 3-compression cylinder backplate, 4-compression cylinder, 5-first adapter plate, 6-second adapter plate, 7-compression cylinder support, 8-erects electric cylinder moving-member, and 9-erects electric cylinder fixed parts, 10-pusher cylinder, 101-pusher cylinder backplate, 12-material stock device, 121-first material stock groove, 13-is shifted electric cylinder, the U-shaped plate of 14-compression cylinder, 15-pusher air cylinder support.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of detailed description of the invention.
Clearly represent unless otherwise other, otherwise in whole specification sheets and claims, term " comprise " or its conversion as " comprising " or " including " etc. by be understood to include the element of stating or component part, and do not get rid of other element or other component part.
As shown in Figure 1-2, comprise automatic material stacking device, automatically magazine and PLC according to the material stock system of the whole screening shape magnetic product of the specific embodiment of the invention, PLC is for controlling the automatic operation of automatic material stacking device and automatic magazine.
Automatic material stacking device comprises supplied materials strut member 1, compression cylinder 4 and erects electric cylinder.The end face of supplied materials strut member 1 is used for whole screening shape magnetic product to be transported in material stock system, and its side 11 is relative with compression cylinder 4.Supplied materials strut member 1 is provided with proximity transducer.The end of the piston of compression cylinder 4 is provided with compression cylinder backplate 3, and the piston of compression cylinder 4 moves along the length direction of supplied materials strut member 1, and is clamped on the side 11 of supplied materials strut member 1 by whole screening shape magnetic product.As shown in Figure 1, compression cylinder support 7 fixes on the ground, the top of compression cylinder support 7 is provided with the second adapter plate 6 of L shape, second adapter plate 6 is fixed together with a sidewall of the U-shaped plate 14 of compression cylinder, another sidewall of the U-shaped plate 14 of compression cylinder is fixed on side 11, and the opening of the U-shaped plate of compression cylinder 14 is towards the electric cylinder of setting.A sidewall of the U-shaped plate 14 of compression cylinder is fixed with the first adapter plate 5 of L shape, the body of compression cylinder 4 is fixed on the end face of the first adapter plate 5.Erect the side (being shown as left side in Fig. 1) that electric cylinder is arranged on the space that supplied materials strut member 1 is formed with compression cylinder 4.Erect electric cylinder adapter plate 9 to fix on the ground, erect electric cylinder moving-member 8 and be slidably arranged on the electric cylinder adapter plate 9 of setting.Erect on electric cylinder moving-member 8 and be fixed with transition piece 2, the U-shaped groove that the direction that transition piece 2 is provided with laterally 11 extends, and the width of groove is slightly larger than the width of whole screening shape magnetic product, what transition piece 2 is provided with the direction extension of laterally 11 near the end face of supplied materials strut member 1 stretches out plate 21, provides support for for whole screening shape magnetic product.Be provided with counting machine in PLC, for recording the number of times (namely stretching out the number of plies of the whole screening shape magnetic product that plate 21 stacks) erect electric cylinder and decline, erect electric cylinder moving-member 8 and often decline once, rolling counters forward once.Erect on electric cylinder 8 and be also provided with upper limit sensor and lower limit sensor.
Automatic magazine comprises pusher cylinder 10, be shifted electric cylinder 13 and material stock device 12.As shown in Figure 1-2, pusher cylinder 10 is arranged on the opposite side in the space that supplied materials strut member 1 is formed with compression cylinder 4, and the body of pusher cylinder 10 is fixed on two pusher air cylinder supports 15, and the end of the piston of pusher cylinder 10 is provided with pusher cylinder backplate 101.Pusher cylinder 10 is provided with and stretches out magnetic switch and reset magnetic switch, when product being delivered to after pusher cylinder 10 stretches out the desired location of material stock device and being retracted to initial position, stretches out magnetic switch and sends corresponding signal respectively with the magnetic switch that resets back.The electric cylinder 13 that is shifted is arranged on the opposite side erectting electric cylinder, and the electric cylinder 13 that is shifted moves along the length direction of supplied materials strut member 1.Be shifted electric cylinder 13 moving-member end face on be fixed with material stock device 12, material stock device 12 is provided with multiple material stock groove identical with the groove direction of transition piece, and the material stock groove of one end near compression cylinder 4 is the first material stock groove 121.The electric cylinder 13 that is shifted is provided with full material sensor, when material stock device 12 moves towards compression cylinder 4 under the drive of the electric cylinder 13 of displacement, and all material stock grooves are when all loading whole screening shape magnetic product, completely expect that sensor sends alerting signal, alarm equipment alarm, all whole screening shape magnetic products are taken away by operating personal, then reset to the electric cylinder 13 of displacement by hand.
Before utilizing material stock system of the present invention to carry out material stock, pusher cylinder 10 and compression cylinder 4 are in retracted state, and the either flush stretching out plate 21 and supplied materials strut member 1 of transition piece 2, the position of the first material stock groove 121 of material stock device 12 is aimed at transition piece 2.
Start material stock system, carry out automatic material stacking operation:
PLC sends electrical instruction, compression cylinder 4 is energized and stretches out pneumatics, make to stretch out the top that plate is positioned at compression cylinder.First whole screening shape magnetic product stretches out plate 21 by the promotion of other devices from the top mobile of supplied materials strut member 1 to transition piece 2, the proximity transducer of supplied materials strut member 1 obtains supplied materials signal, and by this Signal transmissions to PLC, send electrical instruction to compression cylinder 4 after PLC receives signal, compression cylinder 4 is energized and regains.Then PLC sends move to the electric cylinder of setting, and erect electric cylinder moving-member 8 and drive transition piece 2 to move down together with the first sheet magnetic product, falling head is the height of described first whole screening shape magnetic product.Then stretching out after control lower compression cylinder 4 power-off of PLC, the first whole screening shape magnetic product is pressed on the side 11 of supplied materials strut member 1, making the first whole screening shape magnetic product automatic stacking to stretching out on plate 21.
All be with due to the product after magnetizing and be magnetic, and the pole orientation of the product be stacked together is contrary, therefore adjacent product can there is a natural attraction between the sexes, and compression cylinder is transported the suction of the whole screening shape magnetic product come and changes the position of the whole screening shape magnetic product stacked after can preventing.
Repeat above-mentioned automatic material stacking step.
When the counting machine of PLC reaches predetermined value, time (the decline number of times namely erectting electric cylinder reaches predetermined decline number of times, stretches out whole screening shape magnetic product plate 21 having stacked predetermined number of layers), carry out automatic material stock operation:
Counting machine will reach the signal transmission of predetermined number of layers to PLC, PLC sends electrical instruction to compression cylinder 4, compression cylinder 4 is energized and regains, then erect electric cylinder 8 and move down certain distance again, make the bottom surface of the groove of the bottom surface of the groove of transition piece 2 or transition piece 2 concordant with the bottom surface of the first material stock groove of material stock device 12 slightly high.The lower limit sensor now erectting electric cylinder 8 by signal transmission to PLC, PLC controls the energising of pusher cylinder 10 and stretches out, the pusher cylinder of push pedal material cylinder 10 pistons end protects block 101 and promotes to stretch out the whole screening shape magnetic product that plate 21 stacks, make it through the groove of transition piece 2 and be contained in the first material stock groove 121 of material stock device 12, the stretching out magnetic switch and will put signal transmission in place to PLC of pusher cylinder 10, PLC controls the power-off of pusher cylinder 10 and regains, reset signal is passed to PLC by the reset magnetic switch of pusher cylinder 10, PLC controls to erect electric cylinder moving-member 8 and is moved upward to initial position, now erect the upper limit sensor sensing of electric cylinder 8 to signal, then pneumatics is stretched out in the energising of PLC control compression cylinder 4, and control the electric cylinder 13 of displacement moves width from a material stock groove to the direction of compression cylinder, the position of the second material stock groove of material stock device 12 is aimed at transition piece 2.
Repeat the operation of automatic material stacking and automatic material stock.
When all material stock grooves of material stock device 12 all load whole screening shape magnetic product, the full material sensor sensing be shifted on electric cylinder 13 is to signal to PLC, and control alarm equipment alarm, all whole screening shape magnetic products are taken away by operating personal.
All whole screening shape magnetic product on material stock device is taken away electric cylinder 13 reset button of the rear manual displacement of touching on the touchscreen by operating personal, then PLC controls the electric cylinder 13 of displacement and moves to initial position, namely completes a working cycle.
As an embodiment, the predetermined decline number of times erectting electric cylinder is 8 times.
Whole screening shape magnetic product material stock system architecture advantages of simple of the present invention, easy to operate, degree of automation is high, improves work efficiency, reduces intensity and the productive costs of hand labor simultaneously.
The aforementioned description to concrete exemplary of the present invention is to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.The object selected exemplary embodiment and describe is to explain certain principles of the present invention and practical application thereof, thus those skilled in the art can be realized and utilize various different exemplary of the present invention and various different selection and change.Scope of the present invention is intended to limited by claims and equivalents thereof.
Claims (7)
1. a material stock system for whole screening shape magnetic product, is characterized in that, described material stock system comprises: automatic material stacking device, and described automatic material stacking device comprises:
Supplied materials strut member, whole screening shape magnetic product moves on the end face of described supplied materials strut member;
Compression cylinder, described compression cylinder is moved along the length direction of described supplied materials strut member, and described compression cylinder is for being clamped in the side of described supplied materials strut member by whole screening shape magnetic product; And
Erect electric cylinder, the moving-member of the electric cylinder of described setting is fixed with transition piece, described transition piece is provided with U-shaped groove, the width of described groove is slightly larger than the width of whole screening shape magnetic product, and described transition piece extends near the end face of the described supplied materials strut member direction be provided with along the side of described supplied materials stay bearing plate stretch out plate, provide support for for whole screening shape magnetic product;
Automatic magazine, described automatic magazine comprises:
Pusher cylinder, described pusher cylinder is arranged on the side of described supplied materials strut member, and the piston of lower described pusher cylinder abuts with the described horizontally-arranged sheet-like magnetic product stretched out on plate in working order;
Be shifted electric cylinder, and described displacement electricity cylinder is arranged on the opposite side of described supplied materials strut member; And
Material stock device, described material stock device extends along the length direction of described supplied materials strut member and is fixed on the moving-member of the electric cylinder of described displacement, described material stock device is provided with the identical material stock groove of the groove direction of multiple and described transition piece, and the position of material stock groove described in one of them and the groove alignment of described transition piece; And
PLC, for controlling the automatic operation of described automatic material stacking device and described automatic magazine.
2. the material stock system of whole screening shape magnetic product according to claim 1, it is characterized in that, the end of the piston of described compression cylinder is provided with compression cylinder backplate.
3. the material stock system of whole screening shape magnetic product according to claim 1, is characterized in that, the pistons end of described pusher cylinder is provided with pusher cylinder backplate.
4. the material stock system of whole screening shape magnetic product according to claim 1 and 2, it is characterized in that, the electric cylinder of described displacement is provided with full material sensor.
5. a material stock method for whole screening shape magnetic product, is characterized in that, described material stock method comprises the steps:
S1: the material stock system that whole screening shape magnetic product is provided, described material stock system comprises supplied materials strut member, compression cylinder, setting electricity cylinder, material stock device, be shifted electric cylinder and pusher cylinder, the electric cylinder of described setting is fixed with transition piece, and described transition piece is provided with and stretches out plate and groove;
S2: make described pusher cylinder and described compression cylinder be in retracted state, the either flush stretching out plate and described supplied materials strut member of described transition piece, the position of the first material stock groove of described material stock device is aimed at described transition piece;
S3: start described material stock system by PLC after energising, described compression cylinder is stretched out, stretches out the top that plate is positioned at described compression cylinder described in making;
S4: the first whole screening shape magnetic product stretches out plate from the top mobile of described supplied materials strut member to described;
S5: described compression cylinder is regained, and the electric cylinder of described setting drives described transition piece to decline, and falling head is the height of described first whole screening shape magnetic product, and then described compression cylinder is stretched out and clamped described first whole screening shape magnetic product;
S6: repeat step S3-S5;
S7: judge whether the decline number of times of the electric cylinder of described setting reaches predetermined decline number of times;
S8: if the decline number of times of the electric cylinder of described setting does not reach predetermined decline number of times, then repeat S3-S6; If the decline number of times of the electric cylinder of described setting reaches predetermined decline number of times, then described compression cylinder is regained, described pusher cylinder stretches out simultaneously, and stretch out the whole screening shape magnetic product on plate described in promoting and be contained in the first material stock groove of described material stock device through the groove of described transition piece, then described pusher cylinder is recovered to initial position;
S9: described displacement electricity cylinder energising, and drive described material stock device to move the width of a material stock groove, the position of the second material stock groove of described material stock device is aimed at described transition piece, and the electric cylinder of described setting simultaneously returns back to initial position;
S10: repeat step S3-S9;
S11: judge whether described material stock device is filled with;
S12: if described material stock device is not filled with, then repeat step S3-S11; If described material stock device is filled with, then all whole screening shape magnetic products are taken away by operating personal;
S13: return back to initial position by manually making the electric cylinder of described displacement.
6. the material stock method of whole screening shape magnetic product according to claim 5, it is characterized in that, when the decline number of times of the electric cylinder of described setting reaches predetermined decline number of times, before the piston of pusher cylinder stretches out, the electric cylinder of described setting drives described transition piece to move down, and makes the groove of described transition piece concordant with the material stock groove of described material stock device or there is certain diff-H.
7. the material stock method of the whole screening shape magnetic product according to claim 5 or 6, it is characterized in that, the electric cylinder of described displacement is provided with full material sensor, and when described material stock device is filled with, alarm equipment alarm, all whole screening shape magnetic products are taken away by operating personal.
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| CN201410261159.9A CN104058131B (en) | 2014-06-12 | 2014-06-12 | A kind of material stock system and method for whole screening shape magnetic product |
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| CN104386313B (en) * | 2014-10-30 | 2016-08-17 | 黑龙江中科诺晟自动化设备开发有限公司 | Medicine box compresses judgment means and medicine box based on this device compresses determination methods |
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| CN1314223A (en) * | 2000-03-08 | 2001-09-26 | 住友特殊金属株式会社 | Method for producing rare-earch alloy magnetic powder shaping body and method for producing rare-earth magnet |
| CN2433711Y (en) * | 2000-07-11 | 2001-06-06 | 均强机械(苏州)有限公司 | Blanking mechanism of paster resistance arranging equipment |
| DE102011107290A1 (en) * | 2011-07-06 | 2013-01-10 | Focke & Co. (Gmbh & Co. Kg) | Method and device for handling objects |
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