CN104057685A - Constant-tension flame compound machine - Google Patents
Constant-tension flame compound machine Download PDFInfo
- Publication number
- CN104057685A CN104057685A CN201410325001.3A CN201410325001A CN104057685A CN 104057685 A CN104057685 A CN 104057685A CN 201410325001 A CN201410325001 A CN 201410325001A CN 104057685 A CN104057685 A CN 104057685A
- Authority
- CN
- China
- Prior art keywords
- constant
- tension
- permanent tension
- sponge
- tension force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention provides a constant-tension flame compound machine. The constant-tension flame compound machine comprises an automatic constant-tension sponge edge alignment and uncoiling mechanism, a coil alternation constant-tension control mechanism, a flame compound mechanism and a coiling mechanism. The constant-tension flame compound machine is characterized in that the automatic constant-tension sponge edge alignment and uncoiling device comprises an uncoiling base, a linear guide rail pair, an automatic centering mechanism, an uncoiling frame, a magnetic powder brake and a force meter; the coil alternation constant-tension control mechanism comprises a small magnetic powder brake, an auxiliary steel roller, a bearing with a seat, a slide seat support, an auxiliary glue roller, a slide seat bearing and an auxiliary air cylinder. The constant-tension flame compound machine provided by the invention is reasonable in structure, is simple and convenient to operate, ensures the constant tension of a sponge in the whole flame compound process, improves the flame compound quality greatly, reduces the running cost, and improves the production efficiency.
Description
Technical field
The present invention relates to a kind of set composite, particularly a kind of flame assembly machine that is suitable for sponge and other material and carries out permanent tension composite.
Background technology
Flame assembly machine is the process equipment emerging along with the deep processing of yarn fabric in recent years, mainly be applicable to the Material claddings such as sponge and other textile, nonwoven articles, lint, suede nap, it is to make jointing material with sponge body, after the high temperature melting that employing flame sprays, with other Material cladding, make composite material-feeding there is the advantages such as globality is strong, good hand touch, resistance to dry-cleaning, washing.Existing flame assembly machine does not carry out precision to the tension force of sponge and controls in recombination process, the general variation along with sponge coil diameter size, the tension force of sponge also changes, particularly the tension force of sponge does not obtain any control when change of lap, this ceaselessly changes the range of extension of sponge in recombination process, namely the thickness of sponge is ceaselessly changing, and this has had a strong impact on the composite quality of sponge.
Summary of the invention
For overcoming the deficiencies in the prior art part, the invention provides a kind of rational in infrastructure, simple to operate, permanent tension force flame assembly machine that change of lap also can keep constant tension.
The technical solution adopted for the present invention to solve the technical problems is: permanent tension force flame assembly machine comprises the permanent tension force automatic edge-adjusting of sponge unreeling structure, the permanent tension control mechanism of change of lap, flame assembly machine structure, rolling-up mechanism.
The permanent tension force automatic edge-adjusting of described sponge unreeling structure comprises and unreels base, line slideway auxiliary, automatic centering mechanism, unwinding rack, magnetic powder brake, safety chuck, air-expanding shaft, mainframe, fabric guide roll, dynamometer etc.Unwinding rack is arranged on and is unreeled on base by the supporting of straight line line slideway auxiliary, and automatic edge-adjusting mechanism is arranged on to unreel on base and with unwinding rack and is connected, and safety chuck is connected with magnetic powder brake and is arranged on unwinding rack, and dress air-expanding shaft is bearing on safety chuck; In the time that sponge misaligns, centering body effect makes unwinding rack slide unreeling on base along line slideway auxiliary, has ensured the centering of sponge.Dynamometer is arranged on mainframe by 3 groups of fabric guide rolls, and the tension force contrast that the signal detecting by dynamometer and the tension controller of magnetic powder brake are set, adjusts the output torque of magnetic powder brake automatically, realizes the permanent tension force that sponge unreels.
The permanent tension control mechanism of described change of lap comprises little magnetic powder brake, auxiliary steel rider, rolling bearing units, slide support, auxiliary rubber roll, slide bearing, assistant cylinder.Auxiliary steel rider is connected with little magnetic powder brake and is supported and be arranged on slide support by rolling bearing units, and auxiliary rubber roll is arranged on slide support by the supporting of slide bearing, and assistant cylinder is arranged on slide support and with slide bearing and is connected.Normal compound tense, the piston rod retraction of assistant cylinder, sponge is drawn to main frame by auxiliary rubber roll, and its tension force is by the control of automatic constant tension unreeling structure; In the time of change of lap, the piston rod of assistant cylinder stretches out and makes auxiliary rubber roll press auxiliary steel rider, and at this moment the tension force of sponge is by little magnetic powder brake control, and while having ensured change of lap, sponge tension force is constant.
Described flame assembly machine structure comprises mainframe, three roller Cloth take-up devices, expander, lower water cooled rolls, band plummer block housing bearing, main motor, the transmission of main frame chain, cornerite sprocket wheel, cylinder and tightener sprocket, two roller Cloth take-up devices, discharging toxin hood, master cylinder, main slide support, main slide bearing, upper water cooled rolls, fire row, dovetail pair, cloth unwinding device.Fire row is arranged on mainframe by dovetail pair; Be provided with cloth unwinding device, three roller Cloth take-up device and expanders in the lower right of fire row; The left side of fire row be provided with lower water cooled rolls, on water cooled rolls, lower water cooled rolls is arranged on mainframe by the supporting of band plummer block housing bearing, upper water cooled rolls is bearing on main slide support and with master cylinder and is connected by main slide bearing, under the effect of master cylinder on water cooled rolls can adjust and the spacing of lower water cooled rolls along the lifting of main slide support.Above upper water cooled rolls, be provided with discharging toxin hood, the flue gas producing in order to get rid of sponge burning; Below the permanent tension control mechanism of change of lap and the upper left side of water cooled rolls be also provided with two roller Cloth take-up devices, in order to the auxiliary tension force control of sponge.Around upper water cooled rolls, lower water cooled rolls, be also provided with main motor, the transmission of main frame chain, cornerite sprocket wheel, cylinder and tightener sprocket etc., the active rotation of water cooled rolls, lower water cooled rolls in realization, has particularly ensured that by the elastic tension of cylinder and tightener sprocket upper water cooled rolls can active rotation in any position.
Described rolling-up mechanism comprises meter counter, winding motor, rolling frame, the transmission of rolling chain, wind-up roll, rolling baffle plate.Meter counter, winding motor, two wind-up rolls, rolling baffle plates are installed in rolling frame, and winding motor makes two wind-up roll rotations realize two roller surface rollings by the transmission of rolling chain.
When work, first sponge is placed on air-expanding shaft, and respectively along fabric guide roll, dynamometer, the permanent tension control mechanism of change of lap, the supreme water cooled rolls of two roller Cloth take-up devices; Separately cloth is placed on cloth unwinding device, and along three roller Cloth take-up devices, fabric guide roll, expander to lower water cooled rolls place; Set the tension force of the permanent tension force automatic edge-adjusting of sponge unreeling structure according to technological requirement, open the compound beginning of fire row flame, compound good product is by rolling-up mechanism clot; In the time of sponge change of lap, the piston rod of assistant cylinder stretches out and makes auxiliary rubber roll press auxiliary steel rider, and at this moment the tension force of sponge is by little magnetic powder brake control, and while having ensured change of lap, sponge tension force is constant.The flame of so just having realized permanent tension force is compound.
Beneficial effect of the present invention is: it is rational in infrastructure, simple to operation, realized the permanent tension force of sponge in the compound overall process of flame, has greatly improved the compound quality of flame, has reduced operating cost, has improved production efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
In figure: 1 for unreeling base, 2 is line slideway auxiliary, 3 is automatic edge-adjusting mechanism, 4 is unwinding rack, 5 is magnetic powder brake, 6 is safety chuck, 7 is air-expanding shaft, 8 is mainframe, 9 is fabric guide roll, 10 is three roller Cloth take-up devices, 11 is expander, 12 is lower water cooled rolls, 13 is band plummer block housing bearing, 14 is main motor, 15 is the transmission of main frame chain, 16 is cornerite sprocket wheel, 17 is cylinder and tightener sprocket, 18 is meter counter, 19 is winding motor, 20 is rolling frame, 21 is the transmission of rolling chain, 22 is wind-up roll, 23 is rolling baffle plate, 24 is two roller Cloth take-up devices, 25 is discharging toxin hood, 26 is little magnetic powder brake, 27 is auxiliary steel rider, 28 is rolling bearing units, 29 is slide support, 30 is auxiliary rubber roll, 31 is slide bearing, 32 is assistant cylinder, 33 is master cylinder, 34 is main slide support, 35 is main slide bearing, 36 is upper water cooled rolls, 37 is fire row, 38 is dovetail pair, 39 is dynamometer, 40 is cloth unwinding device, 41 is cloth, 42 is sponge.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Permanent tension force flame assembly machine of the present invention, comprises the permanent tension force automatic edge-adjusting of sponge unreeling structure, the permanent tension control mechanism of change of lap, flame assembly machine structure, rolling-up mechanism.
The permanent tension force automatic edge-adjusting of described sponge unreeling structure comprises and unreels base 1, line slideway auxiliary 2, automatic centering mechanism 3, unwinding rack 4, magnetic powder brake 5, safety chuck 6, air-expanding shaft 7, mainframe 8, fabric guide roll 9, dynamometer 39.Unwinding rack 4 is arranged on and is unreeled on base 1 by the supporting of straight line line slideway auxiliary, automatic edge-adjusting mechanism 3 is arranged on to unreel on base 1 and with unwinding rack 4 and is connected, safety chuck 6 is connected with magnetic powder brake 5 and is arranged on unwinding rack 4, and the air-expanding shaft 7 that sponge volume 42 is housed is bearing on safety chuck 6; In the time that sponge 42 misaligns, centering body 3 effects make unwinding rack 4 unreel slip on base 1 along line slideway auxiliary 2, have ensured the centering of sponge 42.Dynamometer 39 is arranged on mainframe 8 by 3 groups of fabric guide rolls 9, and the tension force contrast that the tension controller of the signal detecting by dynamometer 39 and magnetic powder brake 5 is set, adjusts the output torque of magnetic powder brake 5 automatically, realizes the permanent tension force that sponge unreels.
The permanent tension control mechanism of described change of lap comprises little magnetic powder brake 26, auxiliary steel rider 27, rolling bearing units 28, slide support 29, auxiliary rubber roll 30, slide bearing 31, assistant cylinder 32.Auxiliary steel rider 27 is connected with little magnetic powder brake 26 and is arranged on slide support 29 by rolling bearing units 28 supportings, auxiliary rubber roll 30 is arranged on slide support 29 by 31 supportings of slide bearing, and assistant cylinder 32 is arranged on slide support 29 and with slide bearing 31 and is connected.Normal compound tense, the piston rod retraction of assistant cylinder 32, sponge 42 is drawn to main frame by auxiliary rubber roll 30, and its tension force is by the control of automatic constant tension unreeling structure; In the time of change of lap, the piston rod of assistant cylinder 32 stretches out and makes auxiliary rubber roll 30 press auxiliary steel rider 27, and at this moment the tension force of sponge 42 is controlled by little magnetic powder brake 26, and while having ensured change of lap, sponge 42 tension force is constant.
Described flame assembly machine structure comprises mainframe 8, three roller Cloth take-up devices 10, expander 11, lower water cooled rolls 12, band plummer block housing bearing 13, main motor 14, main frame chain transmission 15, cornerite sprocket wheel 16, cylinder and tightener sprocket 17, two roller Cloth take-up devices 24, discharging toxin hood 25, master cylinder 33, main slide support 34, main slide bearing 35, upper water cooled rolls 36, fire row 37, dovetail pair 38, cloth unwinding device 40.Fire row 37 is arranged on mainframe 8 by dovetail pair 38; Be provided with cloth unwinding device 40, three roller Cloth take-up devices 10 and expander 11 in the lower right of fire row 37; The left side of fire row 37 be provided with lower water cooled rolls 12, on water cooled rolls 36, lower water cooled rolls 12 is arranged on mainframe 8 by 13 supportings of band plummer block housing bearing, upper water cooled rolls 36 is bearing on main slide support 34 and with master cylinder 33 and is connected by main slide bearing 35, under the effect of master cylinder 33 on water cooled rolls 36 can adjust and the spacing of lower water cooled rolls 13 along main slide support 34 liftings.Above upper water cooled rolls 36, be provided with discharging toxin hood 25, the flue gas producing in order to get rid of sponge burning; Below the permanent tension control mechanism of change of lap and the upper left side of water cooled rolls be also provided with two roller Cloth take-up devices 24, in order to the auxiliary tension force control of sponge 42.Around upper water cooled rolls 36, lower water cooled rolls 12, be also provided with main motor 14, main frame chain transmission 15, cornerite sprocket wheel 16, cylinder and tightener sprocket 17 etc., the active rotation of water cooled rolls 36, lower water cooled rolls 12 in realization, has particularly ensured that by the elastic tension of cylinder and tightener sprocket 17 upper water cooled rolls 36 can active rotation in any position.
Described rolling-up mechanism comprises meter counter 18, winding motor 19, rolling frame 20, rolling chain transmission 21, wind-up roll 22, rolling baffle plate 23.Meter counter 18, winding motor 19, two wind-up rolls 22, rolling baffle plates 23 are installed in rolling frame 20, and winding motor 19 makes two wind-up rolls 22 rotations realize two rollers surface rollings by rolling chain transmission 21.
When work, first sponge 42 is placed on air-expanding shaft 7, and presses Fig. 1 respectively along fabric guide roll 9, dynamometer 39, the permanent tension control mechanism of change of lap, the supreme water cooled rolls 36 of two roller Cloth take-up device 24; Separately cloth 41 is placed on cloth unwinding device 40, and presses Fig. 1 respectively along three roller Cloth take-up devices 10, fabric guide roll 9, expander 11 to lower water cooled rolls 12 places; Set the tension force of the permanent tension force automatic edge-adjusting of sponge unreeling structure according to technological requirement, open the compound beginning of fire row 37 flame, compound good product is by rolling-up mechanism clot; In the time of sponge 42 change of lap, the piston rod of assistant cylinder 32 stretches out and makes auxiliary rubber roll 30 press auxiliary steel rider 27, and at this moment the tension force of sponge 42 is controlled by little magnetic powder brake 26, and while having ensured change of lap, sponge 42 tension force is constant.The flame of so just having realized permanent tension force is compound.
Claims (4)
1. permanent tension force flame assembly machine, comprises the permanent tension force automatic edge-adjusting of sponge unreeling structure, the permanent tension control mechanism of change of lap, flame assembly machine structure and rolling-up mechanism; It is characterized in that the permanent tension force automatic edge-adjusting of described sponge unreeling structure comprises unreels base, line slideway auxiliary, automatic centering mechanism, unwinding rack, magnetic powder brake, dynamometer etc.; The permanent tension control mechanism of described change of lap comprises little magnetic powder brake, auxiliary steel rider, rolling bearing units, slide support, auxiliary rubber roll, slide bearing, assistant cylinder etc.
2. permanent tension force flame assembly machine according to claim 1, is characterized in that: above-mentioned dynamometer is arranged in frame by 3 groups of deflector rolls.
3. permanent tension force flame assembly machine according to claim 1, is characterized in that: the permanent tension control mechanism of above-mentioned change of lap is arranged on the top of flame assembly machine structure.
4. according to the permanent tension force flame assembly machine described in claim 1 or 3, it is characterized in that: two roller Cloth take-up devices are equipped with in the permanent tension control mechanism of above-mentioned change of lap below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410325001.3A CN104057685A (en) | 2014-07-09 | 2014-07-09 | Constant-tension flame compound machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410325001.3A CN104057685A (en) | 2014-07-09 | 2014-07-09 | Constant-tension flame compound machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104057685A true CN104057685A (en) | 2014-09-24 |
Family
ID=51545740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410325001.3A Pending CN104057685A (en) | 2014-07-09 | 2014-07-09 | Constant-tension flame compound machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104057685A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
-
2014
- 2014-07-09 CN CN201410325001.3A patent/CN104057685A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401091A (en) * | 2014-11-27 | 2015-03-11 | 江苏闳业机械有限公司 | Flame bonding machine faller mechanism |
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203046273U (en) | Bead ring wrapper rewinding machine of radial tire | |
| CN206070179U (en) | A kind of quick embossing machine | |
| CN108557566A (en) | A kind of weaving cotton wound device | |
| CN209259249U (en) | A kind of non-woven fabrics automatic impaction wrap-up | |
| CN106219286A (en) | A kind of adjustable Steel Tape Recoiler of diameter | |
| CN104057685A (en) | Constant-tension flame compound machine | |
| CN203582082U (en) | Cloth winding machine | |
| CN107498980B (en) | Double-coating solvent-free compound machine and compound method thereof | |
| CN102168363A (en) | Automatically temperature controlled ironing machine | |
| CN203246921U (en) | Double-roller aluminum coated film take-up machine | |
| CN103382632A (en) | Extra-wide narrowing setting machine | |
| CN105173831B (en) | Wet winding machine suitable for spunlaced nonwoven makeup cotton production line | |
| CN205739617U (en) | A kind of adjustable reel machine of core axle | |
| CN205687262U (en) | A kind of cutting machine with pneumatic gripping device | |
| CN203904583U (en) | Tension detecting device of front roller of mother-yarn warping machine | |
| CN107641883A (en) | A kind of roller cloth-rolling device of weaving loom | |
| CN204223931U (en) | Pulley type plaiter | |
| CN204396523U (en) | Coil of strip is swollen, and circle drives flat machine | |
| CN204999364U (en) | Wet winder suitable for spunlace nonwoven cosmetic cotton production line | |
| CN203875156U (en) | Small coiling machine | |
| CN209601744U (en) | A kind of Winding Mechanism of Coating Machine | |
| CN205739660U (en) | A kind of reel machine | |
| CN106429555A (en) | Synchronous active unwinding device for carbon fiber cloth | |
| CN204849254U (en) | Simple and convenient formula cloth base coiling apparatus | |
| CN214243083U (en) | Fabric winding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140924 |
|
| WD01 | Invention patent application deemed withdrawn after publication |