CN104057576A - Plastic housing manufacturing method and product thereof - Google Patents

Plastic housing manufacturing method and product thereof Download PDF

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Publication number
CN104057576A
CN104057576A CN201310084774.2A CN201310084774A CN104057576A CN 104057576 A CN104057576 A CN 104057576A CN 201310084774 A CN201310084774 A CN 201310084774A CN 104057576 A CN104057576 A CN 104057576A
Authority
CN
China
Prior art keywords
film
product
plastic casing
temperature resistant
imf
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310084774.2A
Other languages
Chinese (zh)
Inventor
郭雪梅
朱明毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitac Precision Technology Kunshan Ltd
Original Assignee
Mitac Precision Technology Kunshan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitac Precision Technology Kunshan Ltd filed Critical Mitac Precision Technology Kunshan Ltd
Priority to CN201310084774.2A priority Critical patent/CN104057576A/en
Publication of CN104057576A publication Critical patent/CN104057576A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration
    • B29C2045/14696Coating articles provided with a decoration transparent decorated inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration
    • B29C2045/14704Coating articles provided with a decoration ink decorations

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A plastic housing manufacturing method and a product thereof. The method comprises the following steps: (1) providing a high temperature resistant film, performing punching positioning of the high temperature resistant film; (2) performing silk-screen printing of a printing ink layer on the high temperature resistant film to form an IMF film; (3) performing high-pressure molding of the IMF film; (4) punching the IMF film after high-pressure molding; (5) putting the punched IMF film in an injection mold, performing injection molding of high-rigidity plastics, and allowing the IMF film to be subjected to transfer printing to the surface of the high-rigidity plastic product during injection molding. The plastic housing product is a product manufactured by the plastic housing manufacturing method.

Description

Plastic casing preparation method and products thereof
[technical field]
The present invention relates to a kind of plastic casing preparation method and products thereof, be specifically related to a kind of plastic casing preparation method that adopts high strength high-temperature resistant in-mold decoration film and products thereof.
[background technology]
The development trend of 3C Product (electronic product, communication product, consumer product) is to slimming, lightweight and Strengthening and Toughening future development at present.
IMD(In Mold Decoration, in-mold decoration) technology is surface decoration technique at present international in fashion, its surface is sclerosis transparent membrane, centre is printing pattern layer, the back side is injection molded layers, because ink in centre, can make product prevent that surface from being scratched and meeting rub resistance demand, and can keep the distinct of color and fugitive color not.IMF(In Mold Film, the injection moulding of in-mold film mold insert) be a kind of technology in IMD.
At present ultra-thin of Ultrabook() plastic casing that adopts is that high rigid material (hot strength is 160MPa, and bending modulus is more than 12GPa) is by the high low temperature plastics forming technique of RHCM() obtain for example PA+50%GF.This high rigid material outward appearance processing mode is mainly sprays paint or texture processing, but the processing procedure that sprays paint exists environmental issue, and cost is high.In addition, high rigid material forming temperature is 290~330 DEG C, and forming temperature is higher, and traditional IMF film adopts PET film or the PC film cannot be high temperature resistant and play strengthening action.
In view of this, be necessary to develop in fact a kind of plastic casing preparation method, this plastic casing preparation method, in conjunction with high rigid material and special IMF film, overcomes above-mentioned non-refractory and can not play strengthening action defect, makes it obtain slimming, lightweight, Strengthening and Toughening and shell attractive in appearance.
[summary of the invention]
Therefore, the object of this invention is to provide a kind of plastic casing preparation method, this plastic casing preparation method, in conjunction with high rigid material and special IMF film, overcomes above-mentioned non-refractory and can not play strengthening action defect, makes it obtain slimming, lightweight, Strengthening and Toughening and shell attractive in appearance.
In order to achieve the above object, plastic casing preparation method of the present invention, it comprises the following steps:
(1) provide a high-temperature resistant membrane, by this high-temperature resistant membrane punching location;
(2) screen printing ink layer on described high-temperature resistant membrane, to form IMF film;
(3) by described IMF high-pressure film forming;
(4) carry out die-cut to the IMF film after high-pressure molding;
(5) the IMF film after die-cut is placed in to the high rigidity plastics of injection mold injection moulding, in the time of injection moulding, makes the paramount rigidity plastics product surface of IMF film bat printing.
Alternatively, in described step (1): high-temperature resistant membrane layer is high temperature resistant reaches 305 DEG C, and hot strength is greater than 200Mpa.
Alternatively, in described step (1): the thickness of high-temperature resistant membrane is 0.08mm~0.30mm.
Alternatively, in described step (1): high-temperature resistant membrane is nylon PA4T, PA6T or PA9T.
Alternatively, in described step (5): the bending modulus of high rigidity plastics is greater than 8Gpa.
Alternatively, in described step (5): high rigidity plastics is PA or PPS.
In addition, the present invention also provides a kind of plastic casing product, and it is the product producing after described plastic casing preparation method is made.
Alternatively, the thickness of described product is 0.6mm~1.2mm.
Compared to prior art, plastic casing preparation method of the present invention and products thereof, by the surface to the high rigidity plastics product of injection mo(u)lding by the film bat printing of high temperature resistance and high strength, make plastic product except reaching the appearance requirement of fashion, and can ensure that product has certain hardness, make product meet slimming, lightweight, Strengthening and Toughening and requirement attractive in appearance.
[brief description of the drawings]
Fig. 1 illustrates the flow chart of steps of plastic casing preparation method one preferred embodiment of the present invention.
[detailed description of the invention]
For object of the present invention, method step and effect are had to further understanding, be now described with reference to the accompanying drawings as follows:
Refer to shown in Fig. 1, plastic casing preparation method of the present invention, it comprises the following steps:
Step 110: provide a high-temperature resistant membrane, and pre-baked to this high-temperature resistant membrane, pre-baked after by this high-temperature resistant membrane punching location; Wherein, this high-temperature resistant membrane is high temperature resistant reaches 305 DEG C, hot strength is greater than 200Mpa so that the product of wanted moulding is played to strengthening action, and the thickness of this high-temperature resistant membrane is 0.08mm~0.30mm, this high-temperature resistant membrane can be nylon PA4T, PA6T or PA9T, on this high-temperature resistant membrane, can do various lines processing according to demand;
Step 120: screen printing ink layer on described high-temperature resistant membrane, form IMF film, and after printing ink layer, toast this IMF film, this ink layer can be directly transparent hardened layer, or according to shades of colour patterned layer and the hardened layer of customer demand;
Step 130: in drawing forming mold by described IMF high-pressure film forming, to form needed three-dimensional shape;
Step 140: in die cutting die, the IMF film after high-pressure molding is carried out die-cut, so that edge is excised;
Step 150: the IMF film after die-cut is placed in to injection mold, and wherein said ink layer is towards the injection molding end of injection mold, and the then high rigidity plastics of injection moulding makes the paramount rigidity plastics product surface of IMF film bat printing in the time of injection moulding; Wherein, the bending modulus of this high rigidity plastics is greater than 8Gpa, and in the present embodiment, this high rigidity plastics can be PA or PPS.
The present invention also provides a kind of plastic casing product, and this plastic casing product is the product producing after above-mentioned plastic casing preparation method is made, and wherein, the thickness of this product is 0.6mm~1.2mm.
The high-temperature resistant membrane of described plastic casing product surface is not only high temperature resistant, but also high rigidity plastics product is played to strengthening action.This plastic casing product can be applicable to have concurrently on the shell of the demand products such as frivolous and fashion effect, as first-class in notebook computer, PDA, MP3, MP4, mobile phone, camera or game machine shell.
In sum, plastic casing preparation method of the present invention and products thereof, by by the film bat printing of high temperature resistance and high strength to by the high rigidity plastics product surface of injection mo(u)lding, not only make plastic product except reaching the appearance requirement of fashion, and can ensure that product has certain hardness, make product meet slimming, lightweight, Strengthening and Toughening and requirement attractive in appearance.

Claims (8)

1. a plastic casing preparation method, is characterized in that, comprises the following steps:
(1) provide a high-temperature resistant membrane, by this high-temperature resistant membrane punching location;
(2) screen printing ink layer on described high-temperature resistant membrane, to form IMF film;
(3) by described IMF high-pressure film forming;
(4) carry out die-cut to the IMF film after high-pressure molding;
(5) the IMF film after die-cut is placed in to the high rigidity plastics of injection mold injection moulding, in the time of injection moulding, makes the paramount rigidity plastics product surface of IMF film bat printing.
2. plastic casing preparation method as claimed in claim 1, is characterized in that, in described step (1): high-temperature resistant membrane layer is high temperature resistant reaches 305 DEG C, and hot strength is greater than 200Mpa.
3. plastic casing preparation method as claimed in claim 2, is characterized in that, in described step (1): the thickness of high-temperature resistant membrane is 0.08mm~0.30mm.
4. plastic casing preparation method as claimed in claim 3, is characterized in that, in described step (1): high-temperature resistant membrane is nylon PA4T, PA6T or PA9T.
5. plastic casing preparation method as claimed in claim 1, is characterized in that, in described step (5): the bending modulus of high rigidity plastics is greater than 8Gpa.
6. plastic casing preparation method as claimed in claim 5, is characterized in that, in described step (5): high rigidity plastics is PA or PPS.
7. a plastic casing product, is characterized in that, this plastic casing product is the product producing after plastic casing preparation method described in any one in claim 1 to 6 is made.
8. plastic casing product as claimed in claim 7, is characterized in that, the thickness of described product is 0.6mm~1.2mm.
CN201310084774.2A 2013-03-18 2013-03-18 Plastic housing manufacturing method and product thereof Pending CN104057576A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310084774.2A CN104057576A (en) 2013-03-18 2013-03-18 Plastic housing manufacturing method and product thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310084774.2A CN104057576A (en) 2013-03-18 2013-03-18 Plastic housing manufacturing method and product thereof

Publications (1)

Publication Number Publication Date
CN104057576A true CN104057576A (en) 2014-09-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310084774.2A Pending CN104057576A (en) 2013-03-18 2013-03-18 Plastic housing manufacturing method and product thereof

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104619139A (en) * 2015-01-16 2015-05-13 深圳富泰宏精密工业有限公司 Housing and manufacturing method thereof
CN106217756A (en) * 2016-08-30 2016-12-14 深圳天珑无线科技有限公司 A kind of shells manufacture method being applied to terminal and be applied to the shells of terminal
CN113696504A (en) * 2020-05-22 2021-11-26 汉达精密电子(昆山)有限公司 Method for manufacturing notebook computer shell and product thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101578016A (en) * 2008-05-09 2009-11-11 深圳富泰宏精密工业有限公司 Shell and manufacturing method thereof
CN101850590A (en) * 2009-03-31 2010-10-06 汉达精密电子(昆山)有限公司 High-simulation plastic product and manufacturing method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101578016A (en) * 2008-05-09 2009-11-11 深圳富泰宏精密工业有限公司 Shell and manufacturing method thereof
CN101850590A (en) * 2009-03-31 2010-10-06 汉达精密电子(昆山)有限公司 High-simulation plastic product and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104619139A (en) * 2015-01-16 2015-05-13 深圳富泰宏精密工业有限公司 Housing and manufacturing method thereof
CN106217756A (en) * 2016-08-30 2016-12-14 深圳天珑无线科技有限公司 A kind of shells manufacture method being applied to terminal and be applied to the shells of terminal
CN113696504A (en) * 2020-05-22 2021-11-26 汉达精密电子(昆山)有限公司 Method for manufacturing notebook computer shell and product thereof

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Application publication date: 20140924

RJ01 Rejection of invention patent application after publication