CN104057571B - Annular foaming production line automatic die carrier - Google Patents

Annular foaming production line automatic die carrier Download PDF

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Publication number
CN104057571B
CN104057571B CN201410335792.8A CN201410335792A CN104057571B CN 104057571 B CN104057571 B CN 104057571B CN 201410335792 A CN201410335792 A CN 201410335792A CN 104057571 B CN104057571 B CN 104057571B
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diaphragm capsule
lower diaphragm
production line
adjustment disk
line automatic
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CN104057571A (en
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陈科军
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HUNAN JINGZHENG EQUIPMENT MANUFACTURE CO Ltd
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HUNAN JINGZHENG EQUIPMENT MANUFACTURE CO Ltd
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Abstract

The invention provides a kind of annular foaming production line automatic die carrier, comprise die set trolley, upper diaphragm capsule, lower diaphragm capsule and mould, described die set trolley is provided with a column, one end of described upper diaphragm capsule and lower diaphragm capsule by after hinge, by this bearing pin and column hinged; The other end of upper diaphragm capsule and lower diaphragm capsule is respectively equipped with die sinking roller and lifts flat roller; Described upper diaphragm capsule is placed in above lower diaphragm capsule, and described mould is arranged on lower diaphragm capsule, between upper diaphragm capsule and lower diaphragm capsule; Be provided with adjustment disk bottom described lower diaphragm capsule, adjustment disk is provided with adjustment hole, and adjustment hole is the arc centered by column and the hinged bearing pin axis of lower diaphragm capsule; Described claw is arranged on adjustment disk by screw; Corresponding to claw, die set trolley is provided with adjustment disk support.The present invention can automatic opening/closing mould and locked mode, and production efficiency is high.

Description

Annular foaming production line automatic die carrier
Technical field
The present invention relates to a kind of annular foaming production line automatic die carrier.
Background technology
Along with the significantly lifting of vehicle complete vehicle output, in highly effective continuous production automotive upholstery, the soft polyurethane foam product such as critical piece automotive seat, headrest is had higher requirement.More existing foamed die carrier of automobile seat generally adopts cylinder or hydraulic jack to drive and opens mould assembling action, although also can realize auto-action by automatic programming, has various defect.Such as pneumatic mould bases is large due to mold weight, needs the air cylinder driven of large-diameter, also needs the support of large discharge compressed air simultaneously, and driving force and folding mould slow in one's movements; Hydraulic pressure die-shelf complex structure, realize out the adjustable and matched moulds of closure pressing speed needs more complicated hydraulic valve to control to bit buffering, also needs a set of Hydraulic Station support, is difficult to realize production line Multi-station automatic action operation.In addition because the mould bases of above two kinds of forms and switching mechanism can not Quick releases, so more mold exchange needs for a long time, be difficult to realize High-efficient Production.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of structure simple, mould assembling action can be opened fast, the annular foaming production line automatic die carrier that production efficiency is high.
The technical solution used in the present invention is: comprise die set trolley, upper diaphragm capsule, lower diaphragm capsule and mould, described die set trolley is provided with a column, one end of described upper diaphragm capsule and lower diaphragm capsule by after hinge, by this bearing pin and column hinged; The other end of upper diaphragm capsule and lower diaphragm capsule is respectively equipped with die sinking roller and lifts flat roller; Described upper diaphragm capsule is placed in above lower diaphragm capsule, and described mould is arranged on lower diaphragm capsule, between upper diaphragm capsule and lower diaphragm capsule; Be provided with adjustment disk bottom described lower diaphragm capsule, adjustment disk is provided with adjustment hole, the arc that adjustment hole is is the center of circle with column and the hinged bearing pin axis of lower diaphragm capsule; Described claw is arranged on adjustment disk by screw; Corresponding to claw, die set trolley is provided with adjustment disk support.
In above-mentioned annular foaming production line automatic die carrier, the other end of described upper diaphragm capsule and lower diaphragm capsule is tied by locked mode and connects.
In above-mentioned annular foaming production line automatic die carrier, described mould is arranged on lower diaphragm capsule by back(ing) board.
In above-mentioned annular foaming production line automatic die carrier, described die set trolley is provided with chain installing rack, described chain installing rack is arranged on a side of die set trolley by chain connecting rod.
In above-mentioned annular foaming production line automatic die carrier, the adjustment hole edge of described adjustment disk is provided with scale.
In above-mentioned annular foaming production line automatic die carrier, the bottom of die set trolley is provided with wheel and directive wheel, and wheel adopts universal rolling wheel.
Compared with prior art, the invention has the beneficial effects as follows:
Structure of the present invention is simple, and be provided with adjustment disk in the bottom of lower diaphragm capsule, adjustment disk is provided with adjustment hole, and the adjustment hole of adjustment disk is provided with claw, can be different by the installation site of claw on adjustment disk, adjusts mould slaking angle; The present invention utilizes die sinking roller along the die sinking of die sinking rail mechanism, after having operated, is closed by mould locking device; By locked mode bolt-lock mould after matched moulds, achieve automatic opening/closing mould of the present invention and locked mode, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of the present invention when being in-30 ° of curing state.
Of the present invention structural representation of Fig. 3 to be die sinking roller to open to 60 ° along die sinking track during by diaphragm capsule on mould bases.
Of the present invention structural representation of Fig. 4 to be die sinking roller to open to 95 ° along die sinking track during by diaphragm capsule on mould bases.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As shown in Figure 1, the present invention includes die set trolley 1, upper diaphragm capsule 15, lower diaphragm capsule 9 and mould 12, described die set trolley 1 is provided with a column 17, after one end of described upper diaphragm capsule 15 and lower diaphragm capsule 9 is hinged by bearing pin 16, by the upper end thereof of bearing pin 16 with column 17; Upper diaphragm capsule 15 is respectively equipped with die sinking roller 14 with the other end of lower diaphragm capsule 9 and lifts flat roller 10, and upper diaphragm capsule 15 is connected by locked mode bolt 13 with the other end of lower diaphragm capsule 9.
Described upper diaphragm capsule 15 is placed in above lower diaphragm capsule 9, and described mould 12 is arranged on lower diaphragm capsule 9, between upper diaphragm capsule 15 and lower diaphragm capsule 9 by back(ing) board 11; Be provided with adjustment disk 8 bottom described lower diaphragm capsule 9, adjustment disk 8 is provided with adjustment hole 81, the arc that adjustment hole 81 is is the center of circle with the axis of the hinged bearing pin 16 of column 17 and lower diaphragm capsule 9, and the edge of adjustment hole 81 is provided with scale; The adjustment hole 81 of described adjustment disk 8 is provided with claw 82 by screw; Corresponding to claw 82, die set trolley 1 is provided with adjustment disk support 7; The side of described die set trolley 1 is provided with chain installing rack 3 by chain connecting rod 2, and chain installing rack 3 is connected with driving chain 4, and the bottom of die set trolley is provided with wheel 5 and directive wheel 6, and wheel 5 adopts universal rolling wheel.
Upper diaphragm capsule 15 is connected by bearing pin 16 with lower diaphragm capsule 9, can open in 95 °, facilitates installation mold 12 and various operation.Upper diaphragm capsule 15 and lower diaphragm capsule 9 are arranged on die set trolley 1 by bearing pin 16, need more mold exchange time, mould 12 can be lifted down replacing together with diaphragm capsule 15 and lower diaphragm capsule 9 from die set trolley 1.For convenience of realizing upper diaphragm capsule 15 and lower diaphragm capsule 9 pickup operation, cast, slaking function, adjustment disk 8 is provided with in the bottom of lower diaphragm capsule 9, adjustment disk 8 is provided with adjustment hole 81, the adjustment hole 81 of adjustment disk 8 is provided with claw 82, can be different by the installation site of claw 82 on adjustment disk 8, adjust mould 12 slaking angle.The present invention utilizes die sinking roller 14 along the die sinking of die sinking rail mechanism, is closed after having operated by mould locking device.Locked mode bolt 13 locked mode is passed through and air bag inflator sealed mold after matched moulds.Realize automatic opening/closing mould and locked mode.Need during cast to ensure lower diaphragm capsule 9 level, utilization is lifted flat roller 10 and is lifted lower diaphragm capsule to level along platform plate rail road.In whole die sinking, matched moulds, operation, casting process, stable for ensureing die set trolley 1, in dolly bottom, directive wheel 6 is installed, ensures in the guide rail utilizing directive wheel 6 to install in orbit that die set trolley 1 operates to main stable.
the course of work of the present invention is as follows:
The present invention can be used for fully automatic loop production line, the following state of functional realiey according to required in production line running: horizontal curing state, as shown in Figure 1,-30 ° of curing state, as shown in Figure 2, mode of operation, lower diaphragm capsule-30 °, upper diaphragm capsule 60 °, as shown in Figure 3, casting condition, lower diaphragm capsule 0 °, upper diaphragm capsule 95 °, as shown in Figure 4.Before mould bases is circulated to die sinking station, described lower diaphragm capsule 9 all tilts for-30 ° of curing state by mechanism, as shown in Figure 2.When entering die sinking station, mould bases airbag is vented, and locked mode bolt 13 automatic unlocking, mould bases patrix is opened to 60 ° along die sinking track by die sinking roller 14, as shown in Figure 3.Operating space is entered, by operator's pickup cleaning work after die sinking.After having operated, mould bases enters cast station automatically, and the flat roller 10 of lifting of lower diaphragm capsule 9 is raised up to 0 ° along platform plate rail road, carry out cast to prepare, the die sinking roller 14 simultaneously going up diaphragm capsule 15 has 60 of operating space ° to continue to open to 95 ° along die sinking track, as shown in Figure 4, enters robot pouring area.After casting complete, the die sinking roller of upper diaphragm capsule is along the quick matched moulds of matched moulds track, and after matched moulds puts in place, automatic locked mode bolt-lock mould, enters curing state again, as shown in Figure 1, can require selection 0 ° ~-30 ° adjustment in maturing process according to different foam process.

Claims (6)

1. an annular foaming production line automatic die carrier, it is characterized in that: comprise die set trolley, upper diaphragm capsule, lower diaphragm capsule, claw and mould, described die set trolley is provided with a column, one end of described upper diaphragm capsule and lower diaphragm capsule by after hinge, by this bearing pin and column hinged; The other end of upper diaphragm capsule and lower diaphragm capsule is respectively equipped with die sinking roller and lifts flat roller; Described upper diaphragm capsule is placed in above lower diaphragm capsule, and described mould is arranged on lower diaphragm capsule, between upper diaphragm capsule and lower diaphragm capsule; Be provided with adjustment disk bottom described lower diaphragm capsule, adjustment disk is provided with adjustment hole, the arc that adjustment hole is is the center of circle with column and the hinged bearing pin axis of lower diaphragm capsule; Described claw is arranged on adjustment disk by screw; Corresponding to claw, die set trolley is provided with adjustment disk support.
2. annular foaming production line automatic die carrier according to claim 1, is characterized in that: the other end of described upper diaphragm capsule and lower diaphragm capsule is tied by locked mode and connects.
3. annular foaming production line automatic die carrier according to claim 1, is characterized in that: described mould is arranged on lower diaphragm capsule by back(ing) board.
4. annular foaming production line automatic die carrier according to claim 1, is characterized in that: described die set trolley is provided with chain installing rack, and described chain installing rack is arranged on a side of die set trolley by chain connecting rod.
5. annular foaming production line automatic die carrier according to claim 1, is characterized in that: the adjustment hole edge of described adjustment disk is provided with scale.
6. annular foaming production line automatic die carrier according to claim 1, is characterized in that: the bottom of die set trolley is provided with wheel and directive wheel, and wheel adopts universal rolling wheel.
CN201410335792.8A 2014-07-15 2014-07-15 Annular foaming production line automatic die carrier Active CN104057571B (en)

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441389B (en) * 2014-12-11 2016-08-24 重庆宏立至信汽车部件制造有限公司 Chair headrest vertical-foaming mould
CN104494035B (en) * 2014-12-11 2016-08-24 重庆宏立至信汽车部件制造有限公司 Vertical-foaming mould for shaping armchair headrest
CN105500591B (en) * 2015-12-29 2018-12-25 广船国际有限公司 A kind of device and method of open-close module
CN107030272A (en) * 2017-04-20 2017-08-11 佛山市精业机械制造有限公司 A kind of fully-automatic large-scale die-sinking machine and its method of work
CN107283690B (en) * 2017-07-10 2023-10-20 安道拓(重庆)汽车部件有限公司 Rail type die changing system
CN109318426A (en) * 2018-11-14 2019-02-12 安徽世界村智能装备有限公司 One kind being used for rubber injection shaping hollow products sulfurizing mould inflatable and exhaust device and its production technology
CN111168922A (en) * 2019-11-21 2020-05-19 重庆豪斯特汽车零部件有限公司 Injection molding production line
CN111055425A (en) * 2019-11-21 2020-04-24 重庆豪斯特汽车零部件有限公司 Tiltable forming die and die trolley with same

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CN201633167U (en) * 2010-03-29 2010-11-17 海尔集团公司 Foaming mould frame
CN203228348U (en) * 2013-05-07 2013-10-09 成都市新筑路桥机械股份有限公司 Polyurethane foaming full-automatic clamp
CN203973904U (en) * 2014-07-15 2014-12-03 湖南精正设备制造有限公司 Annular foaming production line automatic die carrier

Family Cites Families (2)

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JP5749065B2 (en) * 2011-04-22 2015-07-15 住友重機械工業株式会社 Injection molding machine and injection molding method
JP2014001773A (en) * 2012-06-18 2014-01-09 Kobe Steel Ltd Structure of foamed resin laminated metal plate and manufacturing method thereof, and joint for structure of foamed resin laminated metal plate and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201633167U (en) * 2010-03-29 2010-11-17 海尔集团公司 Foaming mould frame
CN203228348U (en) * 2013-05-07 2013-10-09 成都市新筑路桥机械股份有限公司 Polyurethane foaming full-automatic clamp
CN203973904U (en) * 2014-07-15 2014-12-03 湖南精正设备制造有限公司 Annular foaming production line automatic die carrier

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