CN104057137A - Steel wire mesh slitting machine and steel wire mesh slitting method - Google Patents
Steel wire mesh slitting machine and steel wire mesh slitting method Download PDFInfo
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- CN104057137A CN104057137A CN201410130550.5A CN201410130550A CN104057137A CN 104057137 A CN104057137 A CN 104057137A CN 201410130550 A CN201410130550 A CN 201410130550A CN 104057137 A CN104057137 A CN 104057137A
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- steel wire
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Abstract
A steel wire mesh slitting machine comprises a feeding shaft, a cutting shaft, two transmission shafts and two winding shafts, wherein at least 57 cutting devices are arranged on the cutting shaft; each cutting device is a circular blade; the cutting shaft is sleeved with the circular blades; a cutter shaft synchronization device is mounted below the cutting shaft; the transmission shafts are arranged between the cutting shaft and the feeding shaft; in feeding, a steel wire mesh is transmitted to the cutting shaft from the part between the upper transmission shaft and the lower transmission shaft, and then is cut; steel wire strips are wound under the action of the winding shafts after the cutting is completed; the winding shafts are driven by an AC motor. The invention designs the steel wire mesh slitting machine; a metal mesh is slit by adopting the upper circular blade and the lower circular blade; cutter cushions are additionally mounted on the sides of the blades; the cutter shaft synchronization device is mounted below the cutting shaft, so that in processing, the more stable cutting can be realized, the slitting error is reduced, and the control of the precision is ensured; in addition, the AC motor is adopted to provide power for the winding shaft, the constant tension is sufficiently ensured, and material can be effectively prevented from being scratched.
Description
Technical field
The present invention relates to wire netting process equipment field, relate in particular to a kind of steel wire banding machine and steel wire slitting method.
Background technology
For the technology of wire netting, process at present; the method that most of factories adopt is all that wire netting is rolled into metallic coil; metallic coil is enclosed within on the motor shaft of high speed rotating; with large-scale cutting machine, cut in addition; often complete once cutting and can take off a volume bonding jumper; but; the problem of this class processing method maximum is the precision that large-scale cutting machine cannot guarantee cutting; the size of product often there will be error; product surface is easy grain raising also, affects product quality, in addition; with large-scale cutting machine processing, conventionally once can only process a volume, production efficiency is also very low.
Summary of the invention
The present invention aims to provide a kind of precision and higher steel wire banding machine and steel wire slitting method of production efficiency produced.
For realizing above-mentioned technical purpose, the present invention by the following technical solutions, a kind of steel wire banding machine, described banding machine comprises a feed spool, a cutting axis, two power transmission shafts and two Scrolls, described cutting axis is provided with at least 57 cutter sweeps, described cutter sweep is the circular shear blade being enclosed within on cutting axis, the radius of described blade is consistent, spacing between blade is also consistent, the side of blade installs edge bearing additional, cutter shaft sychronisation is equipped with in the below of cutting axis, cutter shaft sychronisation is enclosed within on axle and is formed by synchronous ring, on cutter shaft sychronisation, the width of each synchronous ring is the spacing of the edge bearing of cutting axis cutter and adjacent knife blades side, power transmission shaft is located between cutting axis and feed spool, power transmission shaft is provided with upper and lower two, during running, upper and lower two turning cylinders rotate counterclockwise together, feed spool is delivered to cutting axis cutting by cover steel wire thereon under the effect of power transmission shaft, during feeding, steel wire is sent to cutting axis between upper lower drive shaft, the transmission point of power transmission shaft and the drop point of cutting axis cutting of steel silk screen are in same level, guarantee smooth when steel wire is cut, cut rear steel wire bar and completed rolling under the effect of Scroll, Scroll adopts AC motor to drive, Scroll is provided with several grooves for rolling steel wire bar, Scroll is provided with two, groove on two Scrolls is interlaced, the width of groove is consistent with the spacing of two adjacent knife blades on cutting axis, distance between two adjacent notches equals the spacing of two adjacent knife blades on cutting axis, on the corresponding cutting axis of two sides of groove two are adjacent, each groove part has two corresponding adjacent knife blades.
As preferably, described cutting axis adopts upper lower round knife to complete and cuts.
As preferably, described Scroll adopts air heave type Scroll.
Steel wire slitting method in the present invention, comprises the following steps:
1) steel wire is twisted on feed spool, the width of steel wire is consistent with the spacing of two blades of spaced furthest on cutting axis, before cutting apart, now steel wire is delivered to power transmission shaft place, power transmission shaft is located between cutting axis and feed spool, power transmission shaft is provided with upper and lower two, and steel wire is first delivered between upper and lower transmission shaft;
2) when transmission shaft turns round, upper and lower two turning cylinders rotate counterclockwise together, feed spool is delivered to cutting axis cutting by cover steel wire thereon under the effect of power transmission shaft, the transmission point of power transmission shaft and the drop point of cutting axis cutting of steel silk screen are in same level, guarantee smooth when steel wire is cut;
3) power transmission shaft is delivered to steel wire behind cutting axis place, by 57 circular shear blades on cutting axis, complete cutting, the radius of described blade is consistent, spacing between blade is also consistent, the side of blade installs edge bearing additional, cutter shaft sychronisation is equipped with in the below of cutting axis, and cutter shaft sychronisation is enclosed within on axle and is formed by synchronous ring, and on cutter shaft sychronisation, the width of each synchronous ring is the spacing of the edge bearing of cutting axis cutter and adjacent knife blades side;
4) cutting axis completes after part cutting, suspend machine, the steel wire bar cutting out is bonded on Scroll, Scroll is provided with two, on two Scrolls, be respectively provided with 28 grooves for rolling steel wire bar, groove on two power transmission shafts is interlaced, the width of groove is consistent with the spacing of two blades on cutting axis, distance between two adjacent notches equals the spacing of two blades on cutting axis, blade on the corresponding cutting axis of two sides of groove, each groove part has two corresponding blades, Scroll adopts AC motor to drive, air heave type Scroll is now in the state of bleeding, after the preliminary rolling of steel wire bar completes, to Scroll, inflate, after Scroll expands, steel wire bar tightens up, again start the machine subsequently,
5) repeat above-mentioned steps.
The present invention has designed a kind of steel wire banding machine, in employing, lower round knife completes cutting wire netting, and install edge bearing additional in blade side, cutter shaft sychronisation is installed below cutting axis, can cut more stably man-hour adding, reduce itemize error, guarantee the control to precision, in addition, Scroll adopts AC motor that power is provided, fully guaranteed the constant of tension force, can effectively prevent that scratch from appearring in material, and because a lot of blades have been installed in the present invention additional on cutting axis, can process many group steel wire bars simultaneously, per minutely process 180 meters of steel wires, compare cutting machine and greatly improved production efficiency, power of the present invention is also lower, greatly reduce energy consumption.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage accompanying drawing below combination obviously and is easily understood becoming the description of embodiment, wherein:
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the front schematic view of cutting axis and cutter shaft sychronisation.
In figure: 1, feed spool; 2, cutting axis; 3, cutter shaft sychronisation; 4, power transmission shaft; 5, Scroll; 6, blade; 7, edge bearing; 8, synchronous ring.
The specific embodiment
Describe embodiments of the invention below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Below by the embodiment being described with reference to the drawings, be exemplary, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention, unless otherwise prescribed and limit, it should be noted that, term " installation ", " being connected ", " connection " should be interpreted broadly, for example, can be mechanical connection or electrical connection, can be also the connection of two element internals, can be to be directly connected, also can indirectly be connected by intermediary.For the ordinary skill in the art, can understand as the case may be the concrete meaning of above-mentioned term.
Below with reference to Fig. 1 and Fig. 2, describe according to the banding machine of the embodiment of the present invention.A kind of steel wire banding machine, described banding machine comprises a feed spool 1, a cutting axis 2, two power transmission shafts 4 and two Scrolls 5, described cutting axis 2 is provided with 57 cutter sweeps, described cutter sweep is the circular shear blade 6 being enclosed within on cutting axis, the radius of described blade 6 is consistent, spacing between blade 6 is also consistent, the side of blade 6 installs edge bearing 7 additional, cutter shaft sychronisation 3 is equipped with in the below of cutting axis 2, cutter shaft sychronisation 3 is enclosed within on axle and is formed by synchronous ring 8, on cutter shaft sychronisation 3, the width of each synchronous ring 8 is the spacing of the edge bearing 7 of cutting axis 2 cutters 6 and adjacent knife blades 6 sides, power transmission shaft 4 is located between cutting axis 2 and feed spool 1, power transmission shaft 4 is provided with upper and lower two, during running, upper and lower two turning cylinders 4 rotate counterclockwise together, feed spool 1 is delivered to cover steel wire thereon cutting axis 2 cuttings under the effect of power transmission shaft 4, during feeding, steel wire is sent to cutting axis 2 between upper lower drive shaft 4, the transmission point of power transmission shaft 4 and the drop point of cutting axis 2 cutting of steel silk screens are in same level, guarantee smooth when steel wire is cut, cut rear steel wire bar and completed rolling under the effect of Scroll 5, Scroll 5 adopts AC motor to drive, Scroll 5 is provided with several grooves for rolling steel wire bar, Scroll 5 is provided with two, groove on two Scrolls 5 is interlaced, the width of groove is consistent with the spacing of two adjacent knife blades 6 on cutting axis 2, distance between two adjacent notches equals the spacing of two adjacent knife blades 6 on cutting axis 2, two adjacent knife blades 6 on the corresponding cutting axis 2 of two sides of groove, each groove part has two corresponding adjacent knife blades 6.
As preferably, described cutting axis 2 adopts upper lower round knife to complete and cuts.
As preferably, described Scroll 5 adopts air heave type Scrolls.
Steel wire slitting method in the present invention, comprises the following steps:
1) steel wire is twisted on feed spool, the width of steel wire is consistent with the spacing of two blades of spaced furthest on cutting axis, before cutting apart, now steel wire is delivered to power transmission shaft place, power transmission shaft is located between cutting axis and feed spool, power transmission shaft is provided with upper and lower two, and steel wire is first delivered between upper and lower transmission shaft;
2) when transmission shaft turns round, upper and lower two turning cylinders rotate counterclockwise together, feed spool is delivered to cutting axis cutting by cover steel wire thereon under the effect of power transmission shaft, the transmission point of power transmission shaft and the drop point of cutting axis cutting of steel silk screen are in same level, guarantee smooth when steel wire is cut;
3) power transmission shaft is delivered to steel wire behind cutting axis place, by 57 circular shear blades on cutting axis, complete cutting, the radius of described blade is consistent, spacing between blade is also consistent, the side of blade installs edge bearing additional, cutter shaft sychronisation is equipped with in the below of cutting axis, and cutter shaft sychronisation is enclosed within on axle and is formed by synchronous ring, and on cutter shaft sychronisation, the width of each synchronous ring is the spacing of the edge bearing of cutting axis cutter and adjacent knife blades side;
4) cutting axis completes after part cutting, suspend machine, the steel wire bar cutting out is bonded on Scroll, Scroll is provided with two, on two Scrolls, be respectively provided with 28 grooves for rolling steel wire bar, groove on two power transmission shafts is interlaced, the width of groove is consistent with the spacing of two blades on cutting axis, distance between two adjacent notches equals the spacing of two blades on cutting axis, blade on the corresponding cutting axis of two sides of groove, each groove part has two corresponding blades, Scroll adopts AC motor to drive, air heave type Scroll is now in the state of bleeding, after the preliminary rolling of steel wire bar completes, to Scroll, inflate, after Scroll expands, steel wire bar tightens up, again start the machine subsequently,
5) repeat above-mentioned steps.
The present invention has designed a kind of steel wire banding machine, in employing, lower round knife completes cutting wire netting, and install edge bearing additional in blade side, cutter shaft sychronisation is installed below cutting axis, can cut more stably man-hour adding, reduce itemize error, guarantee the control to precision, in addition, Scroll adopts AC motor that power is provided, fully guaranteed the constant of tension force, can effectively prevent that scratch from appearring in material, and because a lot of blades have been installed in the present invention additional on cutting axis, can process many group steel wire bars simultaneously, per minutely process 180 meters of steel wires, compare cutting machine and greatly improved production efficiency, power of the present invention is also lower, greatly reduce energy consumption.
In the description of this description, the description of reference term " embodiment ", " example " or " some examples " etc. means to be contained at least one embodiment of the present invention or example in conjunction with specific features, structure, material or the feature of this embodiment or example description.In this manual, the schematic statement of above-mentioned term is not necessarily referred to identical embodiment or example.And the specific features of description, structure, material or feature can be with suitable mode combinations in any one or more embodiment or example.
Although illustrated and described embodiments of the invention, those having ordinary skill in the art will appreciate that: in the situation that not departing from principle of the present invention and aim, can carry out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is limited by claim and equivalent thereof.
Claims (4)
1. a steel wire banding machine, it is characterized in that, described banding machine comprises a feed spool, a cutting axis, two power transmission shafts and two Scrolls, described cutting axis is provided with at least 57 cutter sweeps, described cutter sweep is the circular shear blade being enclosed within on cutting axis, the radius of described blade is consistent, spacing between blade is also consistent, the side of blade installs edge bearing additional, cutter shaft sychronisation is equipped with in the below of cutting axis, cutter shaft sychronisation is enclosed within on axle and is formed by synchronous ring, on cutter shaft sychronisation, the width of each synchronous ring is the spacing of the edge bearing of cutting axis cutter and adjacent knife blades side, power transmission shaft is located between cutting axis and feed spool, power transmission shaft is provided with upper and lower two, during running, upper and lower two turning cylinders rotate counterclockwise together, feed spool is delivered to cutting axis cutting by cover steel wire thereon under the effect of power transmission shaft, during feeding, steel wire is sent to cutting axis between upper lower drive shaft, the transmission point of power transmission shaft and the drop point of cutting axis cutting of steel silk screen are in same level, guarantee smooth when steel wire is cut, cut rear steel wire bar and completed rolling under the effect of Scroll, Scroll adopts AC motor to drive, Scroll is provided with several grooves for rolling steel wire bar, Scroll is provided with two, groove on two Scrolls is interlaced, the width of groove is consistent with the spacing of two adjacent knife blades on cutting axis, distance between two adjacent notches equals the spacing of two adjacent knife blades on cutting axis, on the corresponding cutting axis of two sides of groove two are adjacent, each groove part has two corresponding adjacent knife blades.
2. steel wire banding machine according to claim 1, is characterized in that, described cutting axis adopts upper lower round knife to complete and cuts.
3. steel wire banding machine according to claim 1, is characterized in that, described Scroll adopts air heave type Scroll.
4. according to the steel wire slitting method described in claims 1 to 3 any one, it is characterized in that, comprise the following steps:
1) steel wire is twisted on feed spool, the width of steel wire is consistent with the spacing of two blades of spaced furthest on cutting axis, before cutting apart, now steel wire is delivered to power transmission shaft place, power transmission shaft is located between cutting axis and feed spool, power transmission shaft is provided with upper and lower two, and steel wire is first delivered between upper and lower transmission shaft;
2) when transmission shaft turns round, upper and lower two turning cylinders rotate counterclockwise together, feed spool is delivered to cutting axis cutting by cover steel wire thereon under the effect of power transmission shaft, the transmission point of power transmission shaft and the drop point of cutting axis cutting of steel silk screen are in same level, guarantee smooth when steel wire is cut;
3) power transmission shaft is delivered to steel wire behind cutting axis place, by 57 circular shear blades on cutting axis, complete cutting, the radius of described blade is consistent, spacing between blade is also consistent, the side of blade installs edge bearing additional, cutter shaft sychronisation is equipped with in the below of cutting axis, and cutter shaft sychronisation is enclosed within on axle and is formed by synchronous ring, and on cutter shaft sychronisation, the width of each synchronous ring is the spacing of the edge bearing of cutting axis cutter and adjacent knife blades side;
4) cutting axis completes after part cutting, suspend machine, the steel wire bar cutting out is bonded on Scroll, Scroll is provided with two, on two Scrolls, be respectively provided with 28 grooves for rolling steel wire bar, groove on two power transmission shafts is interlaced, the width of groove is consistent with the spacing of two adjacent knife blades on cutting axis, distance between two adjacent notches equals the spacing of two adjacent knife blades on cutting axis, on the corresponding cutting axis of two sides of groove two are adjacent, each groove part has two corresponding adjacent knife blades, Scroll adopts AC motor to drive, air heave type Scroll is now in the state of bleeding, after the preliminary rolling of steel wire bar completes, to Scroll, inflate, after Scroll expands, steel wire bar tightens up, again start the machine subsequently,
5) repeat above-mentioned steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410130550.5A CN104057137A (en) | 2014-04-02 | 2014-04-02 | Steel wire mesh slitting machine and steel wire mesh slitting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410130550.5A CN104057137A (en) | 2014-04-02 | 2014-04-02 | Steel wire mesh slitting machine and steel wire mesh slitting method |
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| CN104057137A true CN104057137A (en) | 2014-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410130550.5A Pending CN104057137A (en) | 2014-04-02 | 2014-04-02 | Steel wire mesh slitting machine and steel wire mesh slitting method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6167502A (en) * | 1984-09-12 | 1986-04-07 | Shigenobu Ueno | Manufacture of metallic wire |
| CN2466115Y (en) * | 2001-01-02 | 2001-12-19 | 郭明祥 | Dividing rewinding machine |
| JP4066904B2 (en) * | 2003-07-25 | 2008-03-26 | 富士フイルム株式会社 | Web cutting device |
| CN202622036U (en) * | 2012-04-24 | 2012-12-26 | 王良 | Strip steel processing device |
| CN203319350U (en) * | 2013-06-24 | 2013-12-04 | 深圳中兴创新材料技术有限公司 | Battery diaphragm slitting system |
| CN203751419U (en) * | 2014-04-02 | 2014-08-06 | 苏州天钻机械设备有限公司 | Steel wire gauze slitting machine |
-
2014
- 2014-04-02 CN CN201410130550.5A patent/CN104057137A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6167502A (en) * | 1984-09-12 | 1986-04-07 | Shigenobu Ueno | Manufacture of metallic wire |
| CN2466115Y (en) * | 2001-01-02 | 2001-12-19 | 郭明祥 | Dividing rewinding machine |
| JP4066904B2 (en) * | 2003-07-25 | 2008-03-26 | 富士フイルム株式会社 | Web cutting device |
| CN202622036U (en) * | 2012-04-24 | 2012-12-26 | 王良 | Strip steel processing device |
| CN203319350U (en) * | 2013-06-24 | 2013-12-04 | 深圳中兴创新材料技术有限公司 | Battery diaphragm slitting system |
| CN203751419U (en) * | 2014-04-02 | 2014-08-06 | 苏州天钻机械设备有限公司 | Steel wire gauze slitting machine |
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Application publication date: 20140924 |
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