CN104057008B - Four-station forging die for pull rod of railway turnout opening - Google Patents

Four-station forging die for pull rod of railway turnout opening Download PDF

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Publication number
CN104057008B
CN104057008B CN201410327174.9A CN201410327174A CN104057008B CN 104057008 B CN104057008 B CN 104057008B CN 201410327174 A CN201410327174 A CN 201410327174A CN 104057008 B CN104057008 B CN 104057008B
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CN
China
Prior art keywords
insert
forging
lower mould
mould
finish
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410327174.9A
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Chinese (zh)
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CN104057008A (en
Inventor
曹衍学
王波
杨院生
丁志敏
顾正
王继波
李振
朱德福
刘富旺
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Shandong Yuanda Material Technology Co Ltd
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Shandong Yuanda Material Technology Co Ltd
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Publication date
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Priority to CN201410327174.9A priority Critical patent/CN104057008B/en
Publication of CN104057008A publication Critical patent/CN104057008A/en
Application granted granted Critical
Publication of CN104057008B publication Critical patent/CN104057008B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a four-station forging die for a pull rod of a railway turnout opening, belongs to the technical field of forging, and particularly relates to machining equipment for railway turnouts. The forging die comprises an upper die, a lower die and a four-station puncher chip, the appearance of the upper die and the lower die is a rectangular cube, and the lower die is located under the upper die. Four semicircular insert grooves are evenly formed in the upper end face of the lower die in sequence, and an insert is arranged in each insert groove. The upper die is located over the lower die, four semicircular insert grooves are evenly formed in the lower end face of the upper die in sequence, and an insert is arranged in each insert groove. After the upper die and the lower die are closed, a closed cavity for material collecting, pre-forging, finish forging and edge cutting is formed. The four-station forging die is used in cooperation with forging equipment, a four-station forging task of the pull rod of the railway turnout opening can be completed conveniently and rapidly, and compared with the prior art, the four-station forging die for the pull rod of the railway turnout opening has the advantages of being easy and convenient to manufacture and convenient to dismount and replace, reducing labor force, relieving labor intensity, improving production efficiency, reducing the rejection rate and cost, and improving comprehensive performance of products.

Description

The station forging mold of railway switch opening pull bar four
Technical field
The invention belongs to forge processing technique field, and in particular to a kind of railway switch process equipment.
Background technology
Track switch opening pull bar is the crucial connecting rod in railway switch turn-out track system, and its Main Function is that connection two is sharp Rail, it is ensured that the framework distance between two tongues, and be connected with turn-out track equipment, the swing of traction tongue is realized in turn-out track, keep two Tip of a root rail synchronizing moving, pilot engine vehicle realizes lane change or crossing elimination.With railway systems skill at a high speed, heavily loaded, safe Art develops, and in order to ensure the traffic safety of train, the performance of the pull bar that is open to track switch proposes higher requirement.
The blank of existing switch rod is made using round steel open die forging, typically breaks into type using press forging, and the later stage is again Opening is individually processed by the milling machine of machining equipment.The track switch opening pull bar blank surface matter that prior art apparatus make Amount is poor, and Jing is commonly present the defects such as face crack, depression, folding, bending, the bad control of overall dimensions and tolerance of blank, sternly Ghost image rings real conforming product rate;Simultaneously in actual production, it is impossible to which the opening of pull bar is made, it is impossible to realize time processing into Type, reduces production efficiency.
The content of the invention
It is an object of the present invention to provide a kind of station forging mold of railway switch opening pull bar four, to realize railway switch opening The die-forging forming of pull bar, while the opening of pull bar is made, reduces product percent defective, improve production efficiency, improves product The purpose of comprehensive quality.
The technical solution adopted for the present invention to solve the technical problems is:The forging mold, including upper die and lower die and four works Position drift;Upper die and lower die outward appearance is rectangular cubic, and lower mould is located at the underface of upper mould;The upper surface of lower mould uniformly sets successively There are four semicircle insert grooves, insert is set in single insert groove;Upper mould is located at the surface of lower mould, the lower surface of upper mould Four semicircle insert grooves are uniformly provided with successively, and insert is set in single insert groove;After upper and lower mould closure, composition closure Poly- material, blocking, finish-forging and trimming die cavity.
Described first semicircle insert groove left end is embedded with the tight insert of the poly- feed collet of lower mould(First station), the poly- feed collet of lower mould The outward appearance semicircular in shape of tight insert, internal die cavity is V-shaped, in first semicircle insert groove, tightly inlays with the poly- feed collet of lower mould Block connecting place right side is embedded with the poly- material half module insert of lower mould(First station), lower mould gathers the outward appearance semicircular in shape of material half module insert, interior The left side of portion's die cavity is two stepped V-type type faces that are connected, and is the inclined-plane of a transition at the ladder in two V-type type faces, internal The right-hand member semicircular in shape of die cavity, the V-type type face for gathering material half module insert with lower mould is connected.
The lower mould Article 2 semicircle insert groove left end is embedded with lower mould blocking and clamps insert(Second station), lower mould is pre- Forging clamps the outward appearance semicircular in shape of insert, and internal die cavity is V-shaped;It is pre- with lower mould in Article 2 semicircle insert groove Forging clamps insert connecting place right side and is embedded with lower mould blocking half module insert(Second station), the outward appearance of lower mould blocking half module insert is in half Circle, the left side of internal die cavity is two stepped V-type type faces that are connected, and is the oblique of a transition at the ladder in two V-type type faces Face, the right-hand member semicircular in shape of internal die cavity is connected with second V-type type face.
The lower mould Article 3 semicircle insert groove left end is embedded with lower mould finish-forging and clamps insert(3rd station), lower mould end Forging clamps the outward appearance semicircular in shape of insert, and internal die cavity is V-shaped;In Article 3 semicircle insert groove, with lower mould end Forging clamps insert connecting place right side and is embedded with lower mould finish-forging half module insert(3rd station), the outward appearance of lower mould finish-forging half module insert is in half Circle, the left side of internal die cavity is two stepped V-type type faces that are connected, and is the oblique of a transition at the ladder in two V-type type faces Face, the right-hand member semicircular in shape of internal die cavity is connected with second V-type type face.
The lower mould Article 4 semicircle insert groove left end is embedded with lower die cut side and is oriented to insert(4th station), lower die cut Side is oriented to the outward appearance semicircular in shape of insert, and internal die cavity is V-shaped;In Article 4 semicircle insert groove, with lower die cut It is being oriented to half module insert when insert connecting place right side is embedded with lower die cut(4th station), the outward appearance of lower die cut side half module insert is in half Circle, internal die cavity is integrally V-shaped, and the right-hand member in V-type type face is provided with depression V-type flash gutters;
The upper mould is located at the surface of lower mould, arranges with the structure mirror image of lower mould.
Be respectively equipped with the right center axis of poly- material, blocking, finish-forging and trimming die cavity after the closure poly- material drift, Blocking drift, finish-forging drift and trimming punch are installed on forging equipment, gather material drift, blocking drift, finish-forging drift, trimming punching Head overall appearance is equipped with a ring shape dress card groove in cylinder, tail end;The tip of poly- material drift is plane, blocking drift, Finish-forging punch tip is equipped with the rectangular of a projection;Trimming punch tip is provided with the type face in "convex" shaped.
The tight insert of the poly- feed collet of the upper and lower mould, blocking clamp insert, finish-forging and clamp insert, trimming and be oriented to the semicircle of insert to be cut Face both sides are equipped with two symmetrical T-bolt counterbores, are inlayed with upper and lower mould by fastening bolt and are fastenedly connected;It is described upper and lower Mould gathers expects that half module insert, blocking half module insert, finish-forging half module insert, the semicircle tangent plane both sides of trimming half module insert are equipped with three Symmetrical T-bolt counterbore, is inlayed with upper and lower mould by fastening bolt and is fastenedly connected.
It is using the positive effect of the present invention:The invention and forging equipment(Horizontal forging and upsetting machine)Support the use, can be conveniently The station of railway switch opening pull bar four forging task is completed, compared with current art, with easy, disassembling, assembling and replacing side simple for production Just recruitment, reduction labor intensity, improve production efficiency, rate of reducing the number of rejects and seconds and cost, raising product combination property etc., are reduced excellent Point.
Description of the drawings
The station forging mold of this railway switch opening pull bar four is further illustrated below in conjunction with the accompanying drawings.
Accompanying drawing 1 is the railway switch opening pull bar rough forging that prior art makes;
The railway switch opening pull bar rough forging that accompanying drawing 2 makes for the present invention;
Accompanying drawing 3 is axonometric chart of the station forging mold of railway switch opening pull bar four of the present invention at lower-left visual angle;
Accompanying drawing 4 is the tight insert axonometric chart of the poly- feed collet of upper and lower mould of the invention;
Accompanying drawing 5 is the poly- material half module insert axonometric chart of upper and lower mould of the invention;
Accompanying drawing 6 clamps insert axonometric chart for upper and lower mould blocking of the invention;
Accompanying drawing 7 is upper and lower mould blocking half module insert axonometric chart of the invention;
Accompanying drawing 8 clamps insert axonometric chart for upper and lower mould finish-forging of the invention;
Accompanying drawing 9 is upper and lower mould finish-forging half module insert axonometric chart of the invention;
Accompanying drawing 10 is oriented to insert axonometric chart for upper and lower cross cutting side of the invention;
Accompanying drawing 11 is upper and lower cross cutting side half module insert axonometric chart of the invention;
Accompanying drawing 12 is the poly- material drift axonometric chart of the present invention;
Accompanying drawing 13 is blocking drift axonometric chart of the present invention;
Accompanying drawing 14 is finish-forging drift axonometric chart of the present invention;
Accompanying drawing 15 is trimming punch axonometric chart of the present invention.
Shown in figure:
Mould on 1;
2 times moulds;
The tight insert of the poly- feed collet of 211 times moulds;
212 times mould gathers material half module insert;
221 times mould blocking clamps insert;
222 times mould blocking half module inserts;
231 times mould finish-forging clamps insert;
232 times mould finish-forging half module inserts;
241 lower die cut sides are oriented to insert;
242 lower die cut side half module inserts;
31 poly- material drifts;
32 blocking drifts;
33 finish-forging drifts;
34 trimming punches;
4 fastening bolts;
5 insert grooves;
6 are installed groove.
Specific embodiment
As shown in drawings:The forging mold, including upper mould 1, the station punch 31,32,33,34 of lower mould 2 and four;Upper mould 1, under The outward appearance of mould 2 is rectangular cubic, and lower mould 2 is located at the underface of upper mould 1;The upper surface of lower mould 2 is uniformly provided with successively four semicircles Insert is set in shape insert groove, single insert groove;Upper mould 1 is located at the surface of lower mould 2, and the lower surface of upper mould 1 is equal successively It is even to be provided with four semicircle insert grooves, insert is set in single insert groove;After upper and lower mould 1,2 is closed, it is poly- that composition is closed Material, blocking, finish-forging and trimming die cavity.
It is described to be embedded with the tight insert 211 of the poly- feed collet of lower mould in first semicircle insert groove left end(First station), lower mould The outward appearance semicircular in shape of the tight insert 211 of poly- feed collet, internal die cavity is V-shaped, poly- with lower mould in first semicircle insert groove The tight connecting place of insert 211 right side of feed collet is embedded with the poly- material half module insert 212 of lower mould(First station), the poly- material half module insert 212 of lower mould Outward appearance semicircular in shape, the left side of internal die cavity is two stepped V-type type faces that are connected, and is at the ladder in two V-type type faces The inclined-plane of one transition, the right-hand member semicircular in shape of internal die cavity, the V-type type face for gathering material half module insert 212 with lower mould is connected.
The Article 2 of the lower mould 2 semicircle insert groove left end is embedded with lower mould blocking(Second station)Insert 221 is clamped, under Mould blocking clamps the outward appearance semicircular in shape of insert 221, and internal die cavity is V-shaped;In Article 2 semicircle insert groove, with Lower mould blocking clamps the connecting place of insert 221 right side and is embedded with lower mould blocking half module insert 222(Second station), lower mould blocking half module edge The outward appearance semicircular in shape of block 222, the left side of internal die cavity is two stepped V-type type faces that are connected, the ladder in two V-type type faces Locate the inclined-plane for a transition, the right-hand member semicircular in shape of internal die cavity is connected with the V-type type face of lower mould blocking half module insert 222.
The Article 3 of the lower mould 2 semicircle insert groove left end is embedded with lower mould finish-forging and clamps insert 231(3rd station), under Mould finish-forging clamps the outward appearance semicircular in shape of insert 231, and internal die cavity is V-shaped;In the Article 3 of lower mould 2 semicircle insert groove It is interior, clamp the connecting place of insert 231 right side with lower mould finish-forging and be embedded with lower mould finish-forging half module insert 232(3rd station), lower mould finish-forging The outward appearance semicircular in shape of half module insert 232, the left side of internal die cavity is two stepped V-type type faces that are connected, two V-type type faces Ladder at be a transition inclined-plane, the right-hand member semicircular in shape of internal die cavity, the V-type type face with lower mould finish-forging half module insert 232 It is connected.
Lower die cut side is embedded with the Article 4 of lower mould 2 semicircle insert groove left end be oriented to insert 241(4th station), Lower die cut side is oriented to the outward appearance semicircular in shape of insert 241, and internal die cavity is V-shaped;In Article 4 semicircle insert groove, Half module insert 242 when the connecting place of insert 241 right side is embedded with lower die cut is being oriented to lower die cut(4th station), lower die cut side half module The outward appearance semicircular in shape of insert 242, internal die cavity is integrally V-shaped, and the right-hand member in V-type type face is provided with depression V-type flash gutters;
The upper mould 1 is located at the surface of lower mould 2, arranges with the structure mirror image of lower mould, the lower surface of upper mould 1(It is equal successively It is even to be provided with four semicircle insert grooves, it is embedded with the tight insert of the poly- feed collet of mould in first semicircle insert groove left end(First Station), the outward appearance semicircular in shape of the tight insert of the poly- feed collet of upper mould, internal die cavity is V-shaped, in described first semicircle insert groove It is interior, the poly- material half module insert of upper mould is embedded with the tight insert connecting place right side of the poly- feed collet of upper mould, upper mould gathers the outward appearance of material half module insert and is in Semicircle, the left side of internal die cavity is two stepped V-type type faces that are connected, and is a transition at the ladder in two V-type type faces Inclined-plane, the right-hand member semicircular in shape of internal die cavity is connected with second V-type type face;The Article 2 of mould 1 semicircle insert is recessed on described Groove left end is embedded with mould blocking and clamps insert, and upper mould blocking clamps the outward appearance semicircular in shape of insert, and internal die cavity is V-shaped;Institute State in Article 2 semicircle insert groove, clamp insert connecting place right side with upper mould blocking and be embedded with upper mould blocking half module insert, on The outward appearance semicircular in shape of mould blocking half module insert, the left side of internal die cavity is two stepped V-type type faces that are connected, two V-types It is the inclined-plane of a transition at the ladder in type face, the right-hand member semicircular in shape of internal die cavity is connected with second V-type type face;Described The Article 3 of upper mould 1 semicircle insert groove left end is embedded with mould finish-forging and clamps insert, and upper mould finish-forging clamps the outward appearance of insert in half Circle, internal die cavity is V-shaped;In Article 3 semicircle insert groove, with upper mould finish-forging insert connecting place right side is clamped Mould finish-forging half module insert is embedded with, the outward appearance semicircular in shape of upper mould finish-forging half module insert, the left side of internal die cavity is connected for two Stepped V-type type face, is the inclined-plane of a transition at the ladder in two V-type type faces, the right-hand member semicircular in shape of internal die cavity, with Two V-type type faces are connected;The Article 4 of mould 1 semicircle insert groove left end is embedded with cross cutting side and is oriented to insert, upper mould on described Trimming is oriented to the outward appearance semicircular in shape of insert, and internal die cavity is V-shaped;In Article 4 semicircle insert groove, with upper mould Trimming is oriented to insert connecting place right side and is embedded with cross cutting side half module insert, and the outward appearance semicircular in shape of upper cross cutting side half module insert is interior Portion's die cavity is integrally V-shaped, and the right-hand member in V-type type face is provided with depression V-type flash gutters;
Poly- material drift is respectively equipped with the right center axis of poly- material, blocking, finish-forging and trimming die cavity after the closure 31st, blocking drift 32, finish-forging drift 33 and trimming punch 34 are installed on horizontal forging and upsetting machine, gather material drift 31, blocking drift 32, finish-forging Drift 33, the overall appearance of trimming punch 34 are equipped with a ring shape dress card groove in cylinder, tail end;The tip of poly- material drift 31 For plane, blocking drift 32, the tip of finish-forging drift 33 are equipped with the rectangular of a projection;The tip of trimming punch 34 is provided with and is in The type face of "convex" shaped.
The tight insert 211 of poly- feed collet of the upper mould 1, lower mould 2, blocking clamps insert 221, and finish-forging clamps insert 231, trimming Be oriented to insert 241 semicircle tangent plane both sides be equipped with two symmetrical T-bolt counterbores, by fastening bolt 4 respectively with upper mould 1st, lower mould 2 is inlayed and is fastenedly connected;The poly- material half module insert 212 of the upper mould 1, lower mould 2, blocking half module insert 222, finish-forging half module Insert 232, the semicircle tangent plane both sides of trimming half module insert 242 are equipped with three symmetrical T-bolt counterbores, by fastening bolt 4 inlay and are fastenedly connected with upper mould 1, lower mould 2 respectively.

Claims (7)

1. a kind of station forging mold of railway switch opening pull bar four, is characterized in that:The forging mold, including upper die and lower die and Four station punch;Upper die and lower die outward appearance is rectangular cubic, and lower mould is located at the underface of upper mould;The upper surface of lower mould is equal successively It is even to be provided with four semicircle insert grooves, insert is set in single insert groove;Upper mould is located at the surface of lower mould, under upper mould End face is uniformly provided with successively four semicircle insert grooves, and insert is arranged in single insert groove;After upper and lower mould closure, composition Poly- material, blocking, finish-forging and the trimming die cavity for closing;First semicircle insert groove left end is embedded with the tight insert of the poly- feed collet of lower mould, The outward appearance semicircular in shape of the tight insert of the poly- feed collet of lower mould, internal die cavity is V-shaped, in first semicircle insert groove, with lower mould The tight insert connecting place right side of poly- feed collet is embedded with the poly- material half module insert of lower mould, and lower mould gathers the outward appearance semicircular in shape of material half module insert, interior The left side of portion's die cavity is two stepped V-type type faces that are connected, and is the inclined-plane of a transition at the ladder in two V-type type faces, internal The right-hand member semicircular in shape of die cavity, the V-type type face for gathering material half module insert with lower mould is connected.
2. the station forging mold of railway switch opening pull bar four according to claim 1, is characterized in that:Lower mould Article 2 half Circular-patch groove left end is embedded with lower mould blocking and clamps insert, and lower mould blocking clamps the outward appearance semicircular in shape of insert, internal die cavity It is V-shaped;In Article 2 semicircle insert groove, clamp insert connecting place right side with lower mould blocking and be embedded with lower mould blocking half Mould insert, the outward appearance semicircular in shape of lower mould blocking half module insert, the left side of internal die cavity is two stepped V-type types that are connected Face, is the inclined-plane of a transition at the ladder in two V-type type faces, the right-hand member semicircular in shape of internal die cavity, with second V-type type face phase Even.
3. the station forging mold of railway switch opening pull bar four according to claim 2, is characterized in that:Lower mould Article 3 half Circular-patch groove left end is embedded with lower mould finish-forging and clamps insert, and lower mould finish-forging clamps the outward appearance semicircular in shape of insert, internal die cavity It is V-shaped;In Article 3 semicircle insert groove, clamp insert connecting place right side with lower mould finish-forging and be embedded with lower mould finish-forging half Mould insert, the outward appearance semicircular in shape of lower mould finish-forging half module insert, the left side of internal die cavity is two stepped V-type types that are connected Face, is the inclined-plane of a transition at the ladder in two V-type type faces, the right-hand member semicircular in shape of internal die cavity, with second V-type type face phase Even.
4. the station forging mold of railway switch opening pull bar four according to claim 3, is characterized in that:Lower mould Article 4 half Circular-patch groove left end is embedded with lower die cut side and is oriented to insert, and lower die cut side is oriented to the outward appearance semicircular in shape of insert, internal die cavity It is V-shaped;In Article 4 semicircle insert groove, it is being oriented to half when insert connecting place right side is embedded with lower die cut with lower die cut Mould insert, the outward appearance semicircular in shape of lower die cut side half module insert, internal die cavity is integrally V-shaped, and the right-hand member in V-type type face is provided with recessed Sunken V-type flash gutters.
5. the station forging mold of railway switch opening pull bar four according to claim 4, is characterized in that:Upper mould is located at lower mould Surface, arrange with the structure mirror image of lower mould.
6. the station forging mold of railway switch opening pull bar four according to claim 1, is characterized in that:It is poly- after closure Poly- material drift, blocking drift, finish-forging drift are respectively equipped with the right center axis of material, blocking, finish-forging and trimming die cavity and are cut Side drift is installed on forging equipment, gathers material drift, blocking drift, finish-forging drift, trimming punch overall appearance in cylinder, tail End is equipped with a ring shape dress card groove;The tip of poly- material drift is plane, and blocking drift, that finish-forging punch tip is equipped with one is convex The rectangular for rising;Trimming punch tip is provided with the type face in "convex" shaped.
7. the station forging mold of railway switch opening pull bar four according to claim 5, is characterized in that:The poly- material of upper and lower mould Clamp insert, blocking clamp insert, finish-forging clamp insert, trimming be oriented to insert semicircle tangent plane both sides be equipped with two it is symmetrical T-bolt counterbore, is inlayed with upper and lower mould by fastening bolt and is fastenedly connected;The poly- material half module insert of the upper and lower mould, blocking half Mould insert, finish-forging half module insert, the semicircle tangent plane both sides of trimming half module insert are equipped with three symmetrical T-bolt counterbores, lead to Cross fastening bolt and inlay with upper and lower mould and be fastenedly connected.
CN201410327174.9A 2014-07-10 2014-07-10 Four-station forging die for pull rod of railway turnout opening Expired - Fee Related CN104057008B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410327174.9A CN104057008B (en) 2014-07-10 2014-07-10 Four-station forging die for pull rod of railway turnout opening

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410327174.9A CN104057008B (en) 2014-07-10 2014-07-10 Four-station forging die for pull rod of railway turnout opening

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CN104057008B true CN104057008B (en) 2017-04-12

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CN107855453B (en) * 2017-10-18 2019-06-18 国营第六一六厂 A kind of forging die for combining die-forging forming
CN107855447B (en) * 2017-10-18 2019-04-09 国营第六一六厂 A kind of sector hot forging and drop stamping compound plasticity shaping process
CN110508743B (en) * 2019-09-02 2020-06-26 许昌中兴锻造有限公司 Long rod flange shaft forging process
CN114425592A (en) * 2021-12-23 2022-05-03 芜湖三联锻造股份有限公司 Forming device of hollow step axle of thick wall

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Inventor after: Cao Yanxue

Inventor after: Wang Bo

Inventor after: Yang Yuansheng

Inventor after: Ding Zhimin

Inventor after: Gu Zheng

Inventor after: Wang Jibo

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