CN104056824B - Jack base cleaning machine - Google Patents
Jack base cleaning machine Download PDFInfo
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- CN104056824B CN104056824B CN201410267034.7A CN201410267034A CN104056824B CN 104056824 B CN104056824 B CN 104056824B CN 201410267034 A CN201410267034 A CN 201410267034A CN 104056824 B CN104056824 B CN 104056824B
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- cleansing medium
- cleaning
- cleaning case
- overhead door
- jack base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Abstract
A kind of jack base cleaning machine, belongs to metal works cleaning device technical field.Comprise support, cleansing medium service tank is established in its side, has air accumulator container cavity, and the top in chamber is every establishing cleansing medium liquid-return box; Cleaning case, is configured on support, cleaning case chamber base plate offers hole for back flow, cleaning case arranges overhead door; Overhead door driving mechanism, is located on cleaning case top board; Jack base cleaning apparatus, comprises carrying platform seat, jack base carrying platform and more than one cleaning disc; Jack base detent mechanism, is positioned at cleaning case chamber, and is being arranged on the cleaning case top board of cleaning case corresponding to the position above cleaning disc; Electric control box, is arranged on the outer wall of cleaning case, and overhead door driving mechanism, cleansing medium feed mechanism and jack base detent mechanism are connected with electric control box electrical control.Cleaning efficiency is high; Workman's operation intensity is light; Ensure cleaning quality; Improve the environment of Work places; Reduce labour cost.
Description
Technical field
The invention belongs to metal works cleaning device technical field, be specifically related to a kind of jack base cleaning machine.
Background technology
Above mentioned jack base refers to jack stand.Jack is the lifting implement that industry is known, and is widely used in the vehicles and all kinds of machinery maintenance industry and the driver's tool as vehicle (automobile).No matter be that vertical hydraulic jack or Horizontal hydraulic jack all have a jack base, the parts of oil cylinder, oil pump and so on are arranged on jack base.As is known in the industry, in the production process of jack base, (being drilled with) all multi-oil-passages need be offered thereon and (also claim oilhole, as follows), such as oil input channel, back oil road, pressure release oil duct etc., if double-speed jack, so corresponding increase of the quantity of oil duct, such as there are hydraulic oil oil input channel, low pressure oil oil input channel, hydraulic oil back oil road and low pressure oil back oil road, etc.Because jack base belongs to known technology as jack, such as can see the structure-improved of Chinese patent CN2057921U(jack base), CN2294249Y(two speed horizontal jack base), CN2533116Y(jack base) and CN201952175U(jack base for hydraulic carrier) etc., thus applicant repeats no more.
Avoid in view of the stopping up of oil channel system jack on jack base is big, light then affect result of use, heavy then cause whole jack to be scrapped, therefore in order to ensure the adequate service life of hydraulic jack, avoid causing the wasting of resources, jack production firm, after completing the oil duct needed machining on jack base, needs its cleaning, to eliminate oil road by being namely drilled with in oil duct process the assorted bits of the metal residued in oil duct in process, the greasy dirt of productive set in oil duct is eliminated simultaneously.
In prior art, following two kinds of modes are generally adopted to the cleaning of jack base: one is giant cleaning; Two is high pressure air rifle cleanings, and the oil duct that the former is held on giant aligning jack base by workman's hand injects water under high pressure, by flowing out the water under high pressure of oil duct by the foreign material band oil road of iron filings and so on.The reason of the latter, with the former, is only that water under high pressure is become high pressure gas.Although these two kinds of cleaning modes can reach the cleaning effect to jack oil duct to a certain extent, objectively there is following drawback: one, cleaning efficiency is low, is difficult to the industrialized mass requirement meeting jack base; Its two, the operation intensity of cleanser is large; Its three, cleaning quality is difficult to ensure, because manual cleaning quality is subject to the strong and weak and even emotional change impact of the experience of workman, sense of responsibility, physical efficiency; Its four, cleaning site surrounding is severe, such as, when adopting giant cleaning, the body of workman subject to general spatter particularly attack from the current of oil duct ejection, and it is wet and slippery and lose safety to clean place; Its five, because manual cleaning efficiency is low, thus usually to be made up with the quantity increasing cleaning personnel, thus not only wasted valuable human resources, and caused the raising of manufacturing cost.
In disclosed Chinese patent literature, although the technical information about all kinds of cleaning machine can be seen in, such as patent of invention CN101972750B(high-pressure washer), CN102513299B(flushing machine for precision bearings of aircraft engines) and utility model patent CN201832810U(silicon wafer washing mechanism), the closed cathode copper removal washer of CN203096197U(mono-kind), etc.
Be not limited to the washer that exemplifies above why the cleaning of jack base is all enlightened without referential technology, because the cleaning machine of different structure only plays a role for a certain specific workpiece or product, namely have dense color of sitting in the right seat according to the cleaning machine designed by a certain specific workpiece or product, generalization degree is extremely low and the probability used for reference on technological layer is very little.Just based on this factor, be not seen in the technical information being suitable for jack base being implemented to cleaning in China and foreign countries' patent and non-patent literature disclosed in up to now, do not heard the relevant report having industry successful Application yet.
In view of above-mentioned prior art, the applicant has done positive and useful design, finally define technical scheme described below, and carried out simulated test in the laboratory of the applicant taking under secrecy provision, result shockingly shows beyond thought technique effect.
Summary of the invention
Task of the present invention is that providing a kind of contributes to significantly improving cleaning efficiency and use the industrial volume production requirement meeting jack base, be conducive to embodying desirable automation cleaning performance and using the operation intensity significantly alleviating workman, be of value to and avoid being affected by human factors and use guarantee cleaning quality, the operating environment and using being convenient to improve cleaning place is had to prevent from having an impact to the safety of workman and have and be good at reducing human input and use and save valuable human resources and the jack base cleaning machine rationally reducing manufacturing cost.
For having embodied above-mentioned task of the present invention, technical scheme provided by the invention is: a kind of jack base cleaning machine, comprise a support, a cleansing medium service tank is equipped in the side of this support, and this support has an air accumulator container cavity, on the top of this air accumulator container cavity every being provided with a cleansing medium liquid-return box, this cleansing medium liquid-return box communicates with described cleansing medium service tank, one cleaning case, this cleaning case to be configured on described support and to correspond to the top of described cleansing medium liquid-return box, position, edge on the cleaning case chamber base plate in the cleaning case chamber of this cleaning case and around cleaning case chamber base plate offers hole for back flow with space state, hole for back flow communicates with described cleansing medium liquid-return box, wherein: slide up and down on described cleaning case and to be in a state of use equipped with an overhead door for closing described cleaning case chamber or open in the face of the side of operator, one overhead door driving mechanism, the cleaning case top board that this overhead door driving mechanism is arranged on cleaning case is connected with the side of described overhead door back to described cleaning case chamber, one jack base cleaning apparatus, this jack base cleaning apparatus comprises a carrying platform seat, one jack base carrying platform and more than one cleaning disc, carrying platform seat to be formed on the base plate of described cleaning case chamber and to be positioned at the middle position of cleaning case chamber base plate, this carrying platform seat connects the one end for cleansing medium being introduced the cleansing medium inlet tube in carrying platform seat chamber communicated with the carrying platform seat chamber of carrying platform seat, and the other end of this cleansing medium inlet tube is stretched over outside described cleaning case chamber and with cleansing medium feed mechanism and is connected, jack base carrying platform is fixed on carrying platform seat, and this jack base carrying platform seals towards being formed between the position, edge and carrying platform seat of the side of carrying platform seat, cleaning disc is fixed on jack base carrying platform, and an oil cylinder seat mating cavity is configured with on the top of this cleaning disc, a cleansing medium spray-hole is offered in the middle position of this oil cylinder seat mating cavity, this cleansing medium spray-hole communicates with the carrying platform seat chamber of described carrying platform seat, one for be in cleaning state and the jack base detent mechanism that the jack base of back-off on jack base carrying platform is located under the state matched with cleaning disc, this jack base detent mechanism is positioned at described cleaning case chamber, and is being arranged on the cleaning case top board of cleaning case up or down corresponding to the position above cleaning disc, one electric control box, this electric control box is arranged on the outer wall of described cleaning case, and described overhead door driving mechanism, cleansing medium feed mechanism and jack base detent mechanism are connected with electric control box electrical control.
In a specific embodiment of the present invention, a cleansing medium liquid back pipe is connected with between described cleansing medium liquid-return box and cleansing medium service tank, this cleansing medium liquid back pipe to be stretched over towards one end of cleansing medium liquid-return box in the cleansing medium liquid-return box chamber of cleansing medium liquid-return box and to lean out the cleansing medium liquid-return box base plate of cleansing medium liquid-return box, and cleansing medium liquid back pipe is being connected with cleansing medium service tank after described air accumulator container cavity towards one end of cleansing medium service tank.
In another specific embodiment of the present invention, described cleansing medium liquid-return box offers a clean mouth, the position should cleaning mouth is being equipped with to a clean lid.
In another specific embodiment of the present invention, described cleaning case is respectively fixed with an overhead door guide rail in the position of corresponding both sides corresponding to described overhead door, and on overhead door guide rail, be fixed with overhead door position signal acquisition device support, this overhead door position signal acquisition device support is provided with overhead door position signal acquisition device, this overhead door position signal acquisition device is connected with described electric control box electrical control, described overhead door coordinates with overhead door slide, and on overhead door, be provided with transparent windows, the position of this transparent windows on overhead door is positioned at the central area of overhead door, the cleaning case top board of cleaning case is provided with a blast pipe communicated with described cleaning case chamber, the described overhead door driving mechanism be connected with described electric control box electrical control is arranged on cleaning case top board.
In another specific embodiment of the present invention, described overhead door driving mechanism comprises overhead door acting cylinder vertical columns and overhead door opens and closes acting cylinder, overhead door acting cylinder vertical columns is fixed on described cleaning case top board, overhead door opens and closes acting cylinder and is connected with described electric control box electrical control, and fix corresponding to side and the overhead door acting cylinder vertical columns of described overhead door back to described cleaning case chamber, the overhead door keying acting cylinder post that this overhead door opens and closes acting cylinder is towards lower and be connected with overhead door.
Also have in a specific embodiment of the present invention, it is cylinder or oil cylinder that described overhead door opens and closes acting cylinder.
More of the present invention and in a specific embodiment, described cleansing medium feed mechanism comprises a solution feed pump, one motor and a cleansing medium magnetic valve, solution feed pump is positioned at described cleansing medium service tank together with its solution feed pump inlet, and the solution feed pump liquid outlet of solution feed pump is positioned at outside cleansing medium service tank, and this solution feed pump liquid outlet is connected with the cleansing medium magnetic valve inlet of cleansing medium magnetic valve by liquid outlet pipeline, motor is arranged on the case lid of cleansing medium service tank, and coordinate with solution feed pump transmission, this motor is connected with described electric control box electrical control by circuit, cleansing medium magnetic valve is fixed on described cleaning case towards on the tank wall of the side of motor, and this cleansing medium magnetic valve is connected with electric control box electrical control by circuit, the other end of described cleansing medium inlet tube alternately exports with the magnetic valve gas-liquid of cleansing medium magnetic valve and is connected, front side and the rear side of the air accumulator container cavity of described support are not closed.
In an of the present invention and then specific embodiment, described cleansing medium feed mechanism also includes an air accumulator and a gas supply electromagnetic valve, air accumulator is arranged in the air accumulator container cavity of described support, the air accumulator escape pipe of this air accumulator is connected with the gas supply electromagnetic valve air inlet of gas supply electromagnetic valve, gas supply electromagnetic valve is fixed on described cleaning case towards on the tank wall of the side of described motor with described cleansing medium magnetic valve, this gas supply electromagnetic valve is connected with described electric control box electrical control by circuit, and the gas supply electromagnetic valve gas outlet of this gas supply electromagnetic valve replaces outlet with described magnetic valve gas-liquid to communicate.
Of the present invention again more and in a specific embodiment, described jack base detent mechanism comprises pressing plate, guide rod and pressing plate lift action cylinder, pressing plate is positioned at the cleaning case chamber of described cleaning case, and the position above the cleaning disc corresponding to described jack base cleaning apparatus and the lower end of guide rod are fixed, the upper end of guide rod is stretched over outside cleaning case chamber, and be slidably matched with leader casing, and leader casing is fixed on described cleaning case top board, pressing plate lift action cylinder is positioned at cleaning case chamber and is fixed on the side of cleaning case top board towards cleaning case chamber with longitudinal state, the pressing plate lift action cylinder post of this pressing plate lift action cylinder towards under, and be connected with pressing plate, wherein: described pressing plate towards under side and be configured with a platen corresponding to the position of cleaning disc, described pressing plate lift action cylinder is connected with described electric control box electrical control.
In an again of the present invention and then specific embodiment, described pressing plate lift action cylinder is cylinder or oil cylinder.
Of the present invention also and then in a specific embodiment, described overhead door position signal acquisition device is optoelectronic switch, travel switch, microswitch, position proximity switch, tongue tube or Hall sense switch.
One of technique effect of technical scheme provided by the invention, owing to mechanically automatically can clean needing the jack base of cleaning to be placed on jack base cleaning apparatus, thus there is the strong point that cleaning efficiency is high, the industrial volume production requirement of jack base can be met; Two, owing to implementing cleaning in whole cleaning process without the need to being held giant by workman's hand, only the jack base awaiting cleaning need be placed on jack base cleaning apparatus by workman, thus significantly can alleviate the operation intensity of workman; Three, owing to being that mechanization is cleaned automatically, not thus being affected by human factors and cleaning quality can be ensured; Four, because the cleansing medium in cleaning process is successively through hole for back flow, cleansing medium liquid-return box and enter the reuse of cleansing medium service tank, thus not only can improves the environment of Work places, and can economize on resources; Five, owing to can there is good cleaning efficiency with machine for people's cleaning, thus can save valuable human resources and can labour cost be reduced.
Accompanying drawing explanation
Fig. 1 is embodiments of the invention structure chart.
Fig. 2 is the schematic diagram of jack base for cleaning that the present invention exemplifies.
Detailed description of the invention
In order to enable the auditor of Patent Office especially the public clearly understand technical spirit of the present invention and beneficial effect, applicant will elaborate below by way of example, but be not all the restriction to the present invention program to the description of embodiment, any conceive according to the present invention done be only pro forma but not substantial equivalent transformation and all should be considered as technical scheme category of the present invention.
Everyly in the following description relate to upper and lower, left and right, the concept of directionality (or claim directionality) of front and rear is all for the location status residing for the figure be described, object is to facilitate public understanding, thus can not be understood as being particularly limited to technical scheme provided by the invention.
Please see Fig. 1, give a support 1, the structure of the rectangular body of this support 1, in the bottom of support 1 preferably to weld, rivet or be fixed with one group of support fixed head 13 by the mode that securing member connects, one group of support fixed head 13 respectively offers fixing hole 131 is installed, adopt the position that bolt is corresponding to installation fixing hole 131 support fixed head 13 and terrace to be fixed in use.One group of roller with brake gear can certainly be arranged, to embody the mobility to support 1 in the bottom of support 1.It can thus be appreciated that the setting of support 1 in field of employment can be selected according to actual needs.
For the location status shown in Fig. 1, in the side of support 1, namely left side is equipped with a cleansing medium service tank 11, and the shape of this cleansing medium service tank 11 and the setting in field of employment are as the description to support 1.As shown in Figure 1, support 1 is configured with (namely a having) air accumulator container cavity 12, on the top of this air accumulator container cavity 12 every being provided with a cleansing medium liquid-return box 121, this cleansing medium liquid-return box 121 communicates with cleansing medium service tank 11.
Give a cleaning case 2, this cleaning case 2 to be configured on aforementioned support 1 and to correspond to the top of aforementioned cleansing medium liquid-return box 121, position, edge on the cleaning case chamber base plate 211 in the cleaning case chamber 21 of this cleaning case 2 and around cleaning case chamber base plate 211 offers hole for back flow 2111 with space state, and hole for back flow 2111 communicates with aforesaid cleansing medium liquid-return box 121.According to professional general knowledge, the top of the cleansing medium liquid-return box 121 on air accumulator container cavity 12 top of aforementioned support 1 and top board are essentially the cleaning case chamber base plate 211 in cleaning case chamber 21.An overhead door 22 for closing cleaning case chamber 21 or open is equipped on cleaning case 2 and in a state of use towards the right side of location status shown in the side of operator and Fig. 1, when be in the jack base 8 illustrated by Fig. 2 is cleaned time, this overhead door 22 is closed, and vice versa.
Give an overhead door driving mechanism 3, the cleaning case top board 24 that this overhead door driving mechanism 3 is arranged on cleaning case 2 is connected with the side of aforementioned overhead door 22 back to cleaning case chamber 21, is namely connected with overhead door 22 side toward the outside.Give a jack base cleaning apparatus 4, this jack base cleaning apparatus 4 comprises a carrying platform seat 41, one jack base carrying platform 42 and two cleaning discs 43, carrying platform seat 41 is essentially the stack limit (also can claim stack circle) that a surrounding encloses, and be formed in the middle position of cleaning case chamber base plate 211, aforesaid hole for back flow 2111 distributes around the circumferentially-spaced of this carrying platform seat 41, namely connect one end of a cleansing medium inlet tube 412 in the side of carrying platform seat 41 (diagram left side) at carrying platform seat 41, this cleansing medium inlet tube 412 communicates with the carrying platform seat chamber 411 of carrying platform seat 41, for the cleansing medium being in high pressure conditions is introduced in carrying platform seat chamber 411, it is outer and be connected with cleansing medium feed mechanism 5 that the other end of cleansing medium inlet tube 412 is stretched over cleaning case chamber 21.Jack base carrying platform 42 carrying platform hold-down screw 422 is fixed on carrying platform seat 41, and this jack base carrying platform 42 seals towards the position, edge of the side of carrying platform seat 41 by being formed between the sealing gasket 421 that adds and carrying platform seat 41.Cleaning disc 43 is fixed with the cleaning disc retaining thread hole 423 on thread fiting mode and default jack base carrying platform 42, and an oil cylinder seat mating cavity 431 is configured with on the top of this cleaning disc 43, offer a cleansing medium spray-hole 4311 in the middle position of this oil cylinder seat mating cavity 431, this cleansing medium spray-hole 4311 communicates with aforementioned carrying platform seat chamber 411.
Owing to illustrating the example that cleaning disc 43 is two in the present embodiment, therefore can confirm: the quantity of cleaning disc 43 both may be as few as one, also can increase to two or more, when two cleaning discs 43, then show to clean two jack bases 8 simultaneously, when there being three cleaning discs 43, then can implementing cleaning to three jack bases 8 simultaneously, therefore can not limit the present invention with the quantity number of cleaning disc 43.
Known by the above-mentioned explanation of applicant: aforesaid jack base cleaning apparatus 4 essence plays the effect of a mould, when the specification of jack base 8 changes, so replaceable dimension jack base cleaning apparatus 4.
Give one for be in cleaning state and under the state matched with cleaning disc 43 back-off in shown in jack base carrying platform 42(Fig. 1) on the jack base 8 jack base detent mechanism 6 of locating, this jack base detent mechanism 6 is positioned at cleaning case chamber 21, and can be arranged on up or down on the cleaning case top board 24 of cleaning case 2 corresponding to the position above cleaning disc 43.
Give an electric control box 7, this electric control box 7 is arranged on the rear side (for location status shown in Fig. 1) of cleaning case 2, and above mentioned overhead door driving mechanism 3, cleansing medium feed mechanism 5 are connected with this electric control box 7 electrical control with jack base detent mechanism 6.
Please continue to refer to Fig. 1, a cleansing medium liquid back pipe 1211 is connected with between aforementioned cleansing medium liquid-return box 121 and cleansing medium service tank 11, as shown in Figure 1, this cleansing medium liquid back pipe 1211 to be stretched over towards one end of cleansing medium liquid-return box 121 in the cleansing medium liquid-return box chamber of cleansing medium liquid-return box 121 and to lean out the cleansing medium liquid-return box base plate of cleansing medium liquid-return box 121, and cleansing medium liquid back pipe 1211 is being connected with cleansing medium service tank 11 after air accumulator container cavity 12 towards one end of cleansing medium service tank 11.
In the process that jack base 8 is cleaned, be entrained with metal bits of mixing from the cleansing medium of the oil duct ejection jack base 8 and enter cleaning case chamber 21, and enter in cleansing medium liquid-return box 121 from hole for back flow 2111, one end due to aforementioned cleansing medium liquid back pipe 1222 exceeds the cleansing medium liquid-return box base plate of cleansing medium liquid-return box 121, thus metal bits of mixing are deposited on the bottom of cleansing medium liquid-return box 121, cleansing medium then can introduce cleansing medium service tank 11 by cleansing medium liquid back pipe 1211, realize circulating and recovering, to economize on resources.Owing to offering a clean mouth 1212 on cleansing medium liquid-return box 121, and the clean lid hold-down screw in position that should clean mouth 1212 is being fixed with to a clean lid 12121.Unload clean lid 12121, just assorted for the aforementioned metal in cleansing medium liquid-return box 121 bits can be removed.
Aforementioned cleaning case 2 is respectively fixed with in the position of corresponding both sides corresponding to overhead door 22 the overhead door guide rail 23 that a shape of cross section is L-shaped, and on overhead door guide rail 23, be fixed with overhead door position signal acquisition device support 231, overhead door position signal acquisition device support 231 is provided with overhead door position signal acquisition device 2311, and overhead door position signal acquisition device 2311 is connected with the electrical control of aforementioned electric control box 7.When overhead door 22 is in opening, because overhead door position signal acquisition device 2311 does not collect the signal of overhead door 22, thus electric control box 7 does not give cleansing medium feed mechanism 5 to signal, cleansing medium spray-hole 4311 can not eject cleansing medium, this state is the no clean state be in jack base 8, otherwise with example.Aforesaid overhead door 22 is slidably matched with overhead door guide rail 23, and is provided with transparent windows 221 on overhead door 22, and this position of transparent windows 221 on overhead door 22 is positioned at the central area of overhead door 22.Online assignment personnel are by the interior situation of cleaning jack base 8 of transparent windows 221 observable cleaning case 2.
In the present embodiment, aforesaid overhead door position signal acquisition device 2311 is selected and is namely selected with optoelectronic switch with photoelectric sensor, but, also can use travel switch, microswitch, position proximity switch, tongue tube or Hall sense switch (hall sensing element).
The cleaning case top board 24 of aforementioned cleaning case 2 is provided with a blast pipe 25, and this blast pipe 25 certainly communicates with cleaning case chamber 21, and above mentioned overhead door driving mechanism 3 is arranged on cleaning case top board 24.
The overhead door driving mechanism 3 repeatedly mentioned above preferably but not the structure be definitely limited to is as follows: comprise overhead door acting cylinder vertical columns 31 and overhead door and open and close acting cylinder 32, overhead door acting cylinder vertical columns 31 is with longitudinal state and fix at its lower end column hold-down screw 311 and cleaning case top board 24, an acting cylinder holder 312 is configured with in the upper end of overhead door acting cylinder vertical columns 31, this acting cylinder holder 312 forms vertical relation, the right-angle relationship that namely shape is in 90 ° with overhead door acting cylinder vertical columns 31.Overhead door opens and closes acting cylinder 32 and is connected with the electrical control of aforementioned electric control box 7, and this overhead door keying acting cylinder 32 is being fixed with the acting cylinder holder 312 that overhead door opens and closes acting cylinder screw 322 and overhead door acting cylinder vertical columns 31 corresponding to the position of overhead door 22 back to the side (overhead door 22 side toward the outside) in cleaning case chamber 21.Shown in figure, the overhead door that overhead door opens and closes acting cylinder 32 opens and closes acting cylinder post 321 towards lower and be connected with overhead door 22.Specifically: in overhead door 22 side toward the outside and the middle position being positioned at lower edge is fixed with acting cylinder post Connection Block 222, the end that overhead door opens and closes acting cylinder post 321 is connected with acting cylinder post Connection Block 222 and is limited by nut 3211.
Aforesaid overhead door opens and closes acting cylinder 32 and selects in the present embodiment with cylinder, but, if replace cylinder with oil cylinder, so should be considered as equivalence and substitute.When overhead door acting cylinder post 321 opens and closes the cylinder body intrinsic displacement of acting cylinder 32 to overhead door, then upwards drawn by overhead door 22, the cleaning case chamber 21 of cleaning case 2 is in opening, and vice versa.
Please still see Fig. 1, cleansing medium feed mechanism 5 comprises a solution feed pump 51, one motor 52 and a cleansing medium magnetic valve 53, solution feed pump 51 is positioned at described cleansing medium service tank 11 together with its solution feed pump inlet 511, and the solution feed pump liquid outlet 512 of solution feed pump 51 is positioned at outside cleansing medium service tank 11, and this solution feed pump liquid outlet 512 is connected with the cleansing medium magnetic valve inlet 531 of cleansing medium magnetic valve 53 by liquid outlet pipeline 5121, motor 52 arranges and is fixed on the case lid 111 of cleansing medium service tank 11 shortly, and coordinate with solution feed pump 51 transmission, this motor 52 is connected with the electrical control of aforementioned electric control box 7 by circuit, cleansing medium magnetic valve 53 is fixed on cleaning case 2 towards on the tank wall of the side of motor 52, namely the outside of the left tank wall of cleaning case 2 is fixed on, and this cleansing medium magnetic valve 53 is connected with electric control box 7 electrical control by circuit, the described other end of aforesaid cleansing medium inlet tube 412 replaces outlet 532 with the magnetic valve gas-liquid of cleansing medium magnetic valve 53 and is connected.Shown in figure, front side and the rear side of the air accumulator container cavity 12 of aforementioned support 1 are not closed, and are namely formed uncovered.
As preferred scheme, aforementioned cleansing medium feed mechanism 5 also can include air accumulator 54 and a gas supply electromagnetic valve 55, air accumulator 54 is arranged in the air accumulator container cavity 12 of described support 1, by source of the gas pipeline with aerogenesis apparatus as air compressor is connected, the air accumulator escape pipe 541 of this air accumulator 54 is connected with the gas supply electromagnetic valve air inlet 551 of gas supply electromagnetic valve 55, gas supply electromagnetic valve 55 is fixed on aforementioned cleaning case 2 towards on the tank wall of the side of described motor 52 with described cleansing medium magnetic valve 53, this gas supply electromagnetic valve 55 is connected with the electrical control of described electric control box 7 by circuit, and the gas supply electromagnetic valve gas outlet of this gas supply electromagnetic valve 55 replaces outlet 532 with described magnetic valve gas-liquid to communicate.It can thus be appreciated that the magnetic valve gas-liquid of cleansing medium magnetic valve 53 replaces the function that outlet 532 has gas supply electromagnetic valve gas outlet concurrently.
Above mentioned jack base detent mechanism 6 preferably but not the structure be limited to is as follows: comprise pressing plate 61, guide rod 62 and pressing plate lift action cylinder 63, pressing plate 61 is positioned at the cleaning case chamber 21 of described cleaning case 2, and the position above the cleaning disc 43 corresponding to described jack base cleaning apparatus 4 and the lower end of guide rod 62 are fixed, the upper end of guide rod 62 is stretched over outside cleaning case chamber 21, and be slidably matched with leader casing 621, and leader casing 621 adopts screw to be fixed on cleaning case top board 24, pressing plate lift action cylinder 63 is positioned at cleaning case chamber 21 and is fixed on the side of cleaning case top board 24 towards cleaning case chamber 21 by means of hold-down screw 632 with longitudinal state, the pressing plate lift action cylinder post 631 of this pressing plate lift action cylinder 63 towards under, and be connected with pressing plate 61, wherein: pressing plate 61 towards under side and be configured with a platen 611 corresponding to the position of cleaning disc 43, described pressing plate lift action cylinder 63 is connected with the electrical control of described electric control box 7.
In the present embodiment, aforementioned platens lift action cylinder 63 uses cylinder, specifically as description overhead door being opened and closed to acting cylinder 32.When pressing plate lift action cylinder post 631 stretches outside the cylinder body of pressing plate lift action cylinder 63, because the end of pressing plate function cylinder post 631 is fixedly connected with pressing plate, thus by pressing plate lift action cylinder post 631, pressing plate 61 is promoted downwards, until make pressing plate 61 oppress on the jack base 8 of back-off on jack base carrying platform 42, otherwise with example.The turnover tracheae 633(of pressing plate lift action cylinder 63 is for cylinder) cause outside by way of cleaning case top board 24.
Refer to Fig. 2, what Fig. 2 illustrated is known jack base 8, and it offers the oil duct 82 communicated with the oil cylinder seat chamber of oil cylinder seat 81, the oil pump seat oil duct 831 of the oil pump seat 83 on jack base 8 communicates with oil duct 82.
Above mentioned cleansing medium can be water, also can be the de-mixture that agent is mixed with water that refers to.
When will implement cleaning to the jack base 8 illustrated by Fig. 2, by on-line operation personnel to the push-botton operation on electric control box 7, make the overhead door of overhead door driving mechanism 2 open and close acting cylinder 32 to work, it is up that overhead door opens and closes acting cylinder post 321, namely overhead door opens and closes acting cylinder post 321 opens and closes cylinder body intrinsic displacement from acting cylinder 32 to overhead door, drives overhead door 22 to follow overhead door guide rail 23 up.Meanwhile jack base detent mechanism 6 also works, the pressing plate lift action cylinder post 631 of pressing plate lift action cylinder 63 is up, namely pressing plate lift action cylinder post 631 is to the cylinder body intrinsic displacement of pressing plate lift action cylinder 63, and band dynamic pressure plate 611 is to top offset, and it is up that guide rod 63 follows leader casing 621.Then by operating personnel, the jack base 8 illustrated by Fig. 2 is placed on jack base carrying platform 42 with the back-off state shown in Fig. 1, and make the oil cylinder seat 81 on jack base 8 match with cleaning disc 43, the sealing ring embeded slot 811 of oil cylinder seat 81 matches with the surface of cleaning disc 43.By operating personnel, the corresponding button on electric control box 7 is operated again, make the overhead door of overhead door driving mechanism 3 open and close acting cylinder 32 to work, overhead door 22 is in closed condition by aforementioned inverse process, the pressing plate lift action cylinder 63 of jack base detent mechanism 6 also works simultaneously, by aforementioned inverse process, the platen 611 of pressing plate 61 is oppressed on jack base 8.Because overhead door 22 is in closed condition, thus signal is collected by overhead door position signal acquisition device 2311, and by signal feedback to electric control box 7, cleansing medium feed mechanism 5 is given to signal by electric control box 7, specific as follows: cleansing medium magnetic valve 53 is in opening (gas supply electromagnetic valve 55 now is still in standby off working state), and motor 52 works, solution feed pump 51 is made to enter duty, cleansing medium in cleansing medium service tank 11 is sucked as water or for the mixture of water and degreasing agent by solution feed pump inlet 511, the cleansing medium magnetic valve inlet 531 of cleansing medium magnetic valve 53 is introduced successively through solution feed pump liquid outlet 512 and liquid outlet pipeline 5121, and then replace outlet 532 by magnetic valve gas-liquid and draw, introduce in the carrying platform seat chamber 411 of the carrying platform seat 41 of jack base cleaning apparatus 4 through cleansing medium inlet tube 412, middle position due to the oil pump seat mating cavity 431 of cleaning disc 43 offers the cleansing medium spray-hole 4311 communicated with carrying platform seat chamber 411, again because the oil duct 82 of the oil cylinder seat 81 of jack base 8 illustrated by Fig. 2 is corresponding with cleansing medium spray-hole 4311 and oil duct 82 communicates with the oil pump seat oil duct 831 of oil pump seat 83, thus enter into cleansing medium in carrying platform seat chamber 411 with high pressure conditions spray into oil duct 82 from cleansing medium spray-hole 4311 and spray from oil pump seat oil duct 831, the metal assorted bits companion cleansing medium ejection in oil duct 82 and oil pump seat oil duct 831 is left over by oil duct 82 and in oil pump seat oil duct 831 process, drop down the bottom dropping down onto cleaning case chamber 21, introduce in cleansing medium liquid-return box 21 by the hole for back flow 2111 on cleaning case chamber base plate 211, cleansing medium service tank 11 is caused by cleansing medium liquid back pipe 1211.
The set of time that above-mentioned cleaning process spends is 15-30 second, specifically by the degree controller able to programme of the PLC(in electric control box 7) setting, when after scavenging period, instruction is sent by electric control box 7, cleansing medium magnetic valve 53 cuts out and motor 52 is quit work, meanwhile open cost pneumoelectric magnet valve 55, compressive force air in air accumulator 54 is successively through the gas supply electromagnetic valve air inlet 551 of air accumulator escape pipe 541 and gas supply electromagnetic valve 55, and by gas supply electromagnetic valve 55 gas supply electromagnetic valve gas outlet through magnetic valve gas-liquid alternately this magnetic valve gas-liquid of outlet 532(replace outlet 532 and developed into magnetic valve gas vent) introduce this cleansing medium inlet tube 412 of cleansing medium inlet tube 412(and developed into pressure air inlet tube), pressure-air introduces carrying platform seat chamber 411 by cleansing medium inlet tube 412, displaced leaving over the liquid (mixture of water or water and degreasing agent) accumulated in oil duct 82 and oil pump seat oil duct 831 during cleaning by gases at high pressure by above-mentioned identical principle and process.The time that gas supply electromagnetic valve 55 works is controlled by the PLC of electric control box 7 too, be about the several seconds, when high pressure gas is broken through after journey terminates, just by on-line operation personnel to the push-botton operation on electric control box 7, overhead door 22 is opened, pressing plate 61 leaves jack base 8 simultaneously, concrete course of action describes above, again by operating personnel by the jack base 8 completing cleaning from jack base cleaning apparatus 4 get from, and the jack base 8 next being awaited cleaning is placed on jack base carrying platform 42 by aforementioned same way.The present embodiment once can implement cleaning to two jack bases 8 simultaneously, certainly known by the superincumbent explanation of applicant, also can implement cleaning to the jack base 8 of three or more simultaneously simultaneously, as long as make the carrying platform seat 41 of jack base cleaning apparatus 4, the specification of jack base carrying platform 42 makes adaptations, adaptations is done to the quantity of cleaning disc 43 simultaneously.
In sum, technical scheme provided by the invention overcomes the shortcoming in prior art, successfully completes invention task, has cashed the technique effect recorded in the superincumbent technique effect hurdle of applicant objectively, and can yet be regarded as is a ultimate attainment technical scheme.
Claims (10)
1.
a kind of jack base cleaning machine, it is characterized in that comprising a support (1), a cleansing medium service tank (11) is equipped in the side of this support (1), and this support (1) has an air accumulator container cavity (12), on the top of this air accumulator container cavity (12) every being provided with a cleansing medium liquid-return box (121), this cleansing medium liquid-return box (121) communicates with described cleansing medium service tank (11), one cleaning case (2), this cleaning case (2) is configured in described support (1) and goes up and the top corresponding to described cleansing medium liquid-return box (121), upper in cleaning case chamber base plate (211) in the cleaning case chamber (21) of this cleaning case (2) and position, edge around cleaning case chamber base plate (211) offers hole for back flow (2111) with space state, hole for back flow (2111) communicates with described cleansing medium liquid-return box (121), wherein: go up at described cleaning case (2) and slide up and down in the face of the side of operator in a state of use be equipped with one for overhead door (22) that is closed to described cleaning case chamber (21) or that open, one overhead door driving mechanism (3), the cleaning case top board (24) that this overhead door driving mechanism (3) is arranged on cleaning case (2) is gone up and is connected with the side of described overhead door (22) back to described cleaning case chamber (21), one jack base cleaning apparatus (4), this jack base cleaning apparatus (4) comprises a carrying platform seat (41), one jack base carrying platform (42) and more than one cleaning disc (43), carrying platform seat (41) is formed in described cleaning case chamber base plate (211) and goes up and the middle position being positioned at cleaning case chamber base plate (211), this carrying platform seat (41) connects the one end for cleansing medium being introduced the cleansing medium inlet tube (412) in carrying platform seat chamber (411) communicated with the carrying platform seat chamber (411) of carrying platform seat (41), and the other end of this cleansing medium inlet tube (412) is stretched over described cleaning case chamber (21) is connected outward and with cleansing medium feed mechanism (5), jack base carrying platform (42) is fixed on carrying platform seat (41), and this jack base carrying platform (42) seals towards being formed between the position, edge and carrying platform seat (41) of the side of carrying platform seat (41), cleaning disc (43) is fixed on jack base carrying platform (42), and an oil cylinder seat mating cavity (431) is configured with on the top of this cleaning disc (43), a cleansing medium spray-hole (4311) is offered in the middle position of this oil cylinder seat mating cavity (431), this cleansing medium spray-hole (4311) communicates with the carrying platform seat chamber (411) of described carrying platform seat (41), one for be in cleaning state and the jack base detent mechanism (6) that the jack base of back-off on jack base carrying platform (42) is located under the state matched with cleaning disc (43), this jack base detent mechanism (6) is positioned at described cleaning case chamber (21), and is arranged on the cleaning case top board (24) of cleaning case (2) up or down in the position of the top corresponding to cleaning disc (43), one electric control box (7), this electric control box (7) is arranged on the outer wall of described cleaning case (2), and described overhead door driving mechanism (3), cleansing medium feed mechanism (5) and jack base detent mechanism (6) are connected with electric control box (7) electrical control.
2.
jack base cleaning machine according to claim 1, it is characterized in that being connected with a cleansing medium liquid back pipe (1211) between described cleansing medium liquid-return box (121) and cleansing medium service tank (11), this cleansing medium liquid back pipe (1211) to be stretched over towards one end of cleansing medium liquid-return box (121) in the cleansing medium liquid-return box chamber of cleansing medium liquid-return box (121) and to lean out the cleansing medium liquid-return box base plate of cleansing medium liquid-return box (121), and cleansing medium liquid back pipe (1211) is being connected with cleansing medium service tank (11) towards one end of cleansing medium service tank (11) afterwards by way of described air accumulator container cavity (12).
3.
jack base cleaning machine according to claim 1 and 2, it is characterized in that on described cleansing medium liquid-return box (121), offer a clean mouth (1212), the position should cleaning mouth (1212) is being equipped with to a clean lid (12121).
4.
jack base cleaning machine according to claim 1, it is characterized in that going up at described cleaning case (2) and being respectively fixed with an overhead door guide rail (23) in the position of the corresponding both sides corresponding to described overhead door (22), and on overhead door guide rail (23), be fixed with overhead door position signal acquisition device support (231), this overhead door position signal acquisition device support (231) is provided with overhead door position signal acquisition device (2311), this overhead door position signal acquisition device (2311) is connected with described electric control box (7) electrical control, described overhead door (22) and overhead door guide rail (23) are slidably matched, and on overhead door (22), be provided with transparent windows (221), the position of this transparent windows (221) on overhead door (22) is positioned at the central area of overhead door (22), the cleaning case top board (24) of cleaning case (2) is provided with a blast pipe (25) communicated with described cleaning case chamber (21), the described overhead door driving mechanism (3) be connected with described electric control box (7) electrical control is arranged on cleaning case top board (24).
5.
jack base cleaning machine according to claim 4, it is characterized in that described overhead door driving mechanism (3) comprises overhead door acting cylinder vertical columns (31) and overhead door opens and closes acting cylinder (32), overhead door acting cylinder vertical columns (31) is fixed on described cleaning case top board (24), overhead door opens and closes acting cylinder (32) and is connected with described electric control box (7) electrical control, and to correspond to described overhead door (22) fixing back to side and the overhead door acting cylinder vertical columns (31) of described cleaning case chamber (21), the overhead door that this overhead door opens and closes acting cylinder (32) opens and closes acting cylinder post (321) towards lower and be connected with overhead door (22).
6.
jack base cleaning machine according to claim 5, it is characterized in that described overhead door opens and closes acting cylinder (32) is cylinder or oil cylinder.
7.
jack base cleaning machine according to claim 1, it is characterized in that described cleansing medium feed mechanism (5) comprises a solution feed pump (51), one motor (52) and a cleansing medium magnetic valve (53), solution feed pump (51) is positioned at described cleansing medium service tank (11) together with its solution feed pump inlet (511), and the solution feed pump liquid outlet (512) of solution feed pump (51) is positioned at cleansing medium service tank (11) outward, and this solution feed pump liquid outlet (512) is connected with the cleansing medium magnetic valve inlet (531) of cleansing medium magnetic valve (53) by liquid outlet pipeline (5121), motor (52) is arranged on the case lid (111) of cleansing medium service tank (11), and coordinate with solution feed pump (51) transmission, this motor (52) is connected with described electric control box (7) electrical control by circuit, cleansing medium magnetic valve (53) is fixed on described cleaning case (2) towards on the tank wall of the side of motor (52), and this cleansing medium magnetic valve (53) is connected with electric control box (7) electrical control by circuit, the other end of described cleansing medium inlet tube (412) alternately exports (532) with the magnetic valve gas-liquid of cleansing medium magnetic valve (53) and is connected, front side and the rear side of the air accumulator container cavity (12) of described support (1) are not closed.
8.
jack base cleaning machine according to claim 7, it is characterized in that described cleansing medium feed mechanism (5) also includes an air accumulator (54) and a gas supply electromagnetic valve (55), air accumulator (54) is arranged in the air accumulator container cavity (12) of described support (1), the air accumulator escape pipe (541) of this air accumulator (54) is connected with the gas supply electromagnetic valve air inlet (551) of gas supply electromagnetic valve (55), gas supply electromagnetic valve (55) is fixed on described cleaning case (2) towards on the tank wall of the side of described motor (52) with described cleansing medium magnetic valve (53), this gas supply electromagnetic valve (55) is connected with described electric control box (7) electrical control by circuit, and the gas supply electromagnetic valve gas outlet of this gas supply electromagnetic valve (55) alternately exports (532) with described magnetic valve gas-liquid and communicates.
9.
jack base cleaning machine according to claim 1, it is characterized in that described jack base detent mechanism (6) comprises pressing plate (61), guide rod (62) and pressing plate lift action cylinder (63), pressing plate (61) is positioned at the cleaning case chamber (21) of described cleaning case (2), and fix in the position of top of the cleaning disc (43) corresponding to described jack base cleaning apparatus (4) and the lower end of guide rod (62), the upper end of guide rod (62) is stretched over cleaning case chamber (21) outward, and be slidably matched with leader casing (621), and leader casing (621) is fixed on described cleaning case top board (24), pressing plate lift action cylinder (63) is positioned at cleaning case chamber (21) and is fixed on the side of cleaning case top board (24) towards cleaning case chamber (21) with longitudinal state, pressing plate lift action cylinder post (631) of this pressing plate lift action cylinder (63) towards under, and be connected with pressing plate (61), wherein: described pressing plate (61) towards under side and be configured with a platen (611) corresponding to the position of cleaning disc (43), described pressing plate lift action cylinder (63) is connected with described electric control box (7) electrical control.
10.
jack base cleaning machine according to claim 9, is characterized in that described pressing plate lift action cylinder (63) is cylinder or oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410267034.7A CN104056824B (en) | 2014-06-17 | 2014-06-17 | Jack base cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410267034.7A CN104056824B (en) | 2014-06-17 | 2014-06-17 | Jack base cleaning machine |
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| Publication Number | Publication Date |
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| CN104056824A CN104056824A (en) | 2014-09-24 |
| CN104056824B true CN104056824B (en) | 2016-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410267034.7A Active CN104056824B (en) | 2014-06-17 | 2014-06-17 | Jack base cleaning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107829823A (en) * | 2017-11-11 | 2018-03-23 | 长沙翼希网络科技有限公司 | A kind of lubrication piping flusher for put-put group |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU652266B2 (en) * | 1991-08-09 | 1994-08-18 | Colin Jones | Cylinder head cleaning machine |
| US5329951A (en) * | 1993-05-10 | 1994-07-19 | Jones Colin H | Cylinder head cleaning machine |
| KR101183086B1 (en) * | 2010-05-10 | 2012-09-24 | 박성전 | Oil pressure component cleaning apparatus |
| CN102513299B (en) * | 2011-12-15 | 2013-11-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Flushing machine for precision bearings of aircraft engines |
| CN103008274B (en) * | 2012-11-30 | 2015-02-04 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN203900039U (en) * | 2014-06-17 | 2014-10-29 | 常熟通润汽车零部件股份有限公司 | Washing machine for jack base |
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