CN104043948B - Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method - Google Patents

Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method Download PDF

Info

Publication number
CN104043948B
CN104043948B CN201410274409.2A CN201410274409A CN104043948B CN 104043948 B CN104043948 B CN 104043948B CN 201410274409 A CN201410274409 A CN 201410274409A CN 104043948 B CN104043948 B CN 104043948B
Authority
CN
China
Prior art keywords
side wall
winding degree
doorframe
processing
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410274409.2A
Other languages
Chinese (zh)
Other versions
CN104043948A (en
Inventor
赵佳佳
王未
袁峰
戴惠新
火巧英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Zhongche Puzhen Urban Rail Vehicle Co Ltd
Original Assignee
Nanjing Zhongche Puzhen Urban Rail Vehicle Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Zhongche Puzhen Urban Rail Vehicle Co Ltd filed Critical Nanjing Zhongche Puzhen Urban Rail Vehicle Co Ltd
Priority to CN201410274409.2A priority Critical patent/CN104043948B/en
Publication of CN104043948A publication Critical patent/CN104043948A/en
Application granted granted Critical
Publication of CN104043948B publication Critical patent/CN104043948B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D19/00Door arrangements specially adapted for rail vehicles

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wing Frames And Configurations (AREA)
  • Joining Of Corner Units Of Frames Or Wings (AREA)

Abstract

The invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, comprise the following steps S01, make winding degree and preset scattergram;S02, designs unitary side wall telephone processing work figure;S03, the overall side wall band winding degree processing tool of design;S04, band winding degree process data gathers, and utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;S05, the selection of doorframe process tool;S06, after side wall integral assembly welding completes, with the cutter selected in S05, is machined out postwelding unitary side wall according to the winding degree offset gathered in S04.The present invention can perfectly solve a difficult problem for overall side wall band winding degree processing doorframe easy incised wound mother metal suitable for reading, compensate side wall around angle value and doorframe angle rotational value, solve the positional precision relation of side wall parts welding deformation and processing structure feature, it is ensured that product quality, improve production efficiency.

Description

Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method
Technical field
The present invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, belongs to metro vehicle car body manufacturing technology field.
Background technology
According to current aluminium alloy Subway Body manufacturing process requirement, car body manufacture complete after car load car body pillow in need to carry perpendicularity after winding degree requirement, and headwall assembly, do not allow introversion requirement.For meeting above-mentioned requirements, aluminium alloy ground iron construction is that one-piece side wall telephone adds man-hour, and ordinary priority uses the processing of postwelding entirety side wall band winding degree, and side wall upper and lower mouth length is high-volume worth different processing methods and carries out.The method serves effect very well for road assembly welding process dimension, minimizing workman's adjusting, assembling labor intensity after ensureing.But virtually add the technical difficulty of the process complexity of side wall overall processing, programming.By the execution of metro project in recent years, sum up optimize a set of maturation, simplify, the overall side wall doorframe processing method of low cost.
Aluminum alloy bodywork entirety side wall uses following manufacturing process flow at present: side wall lower unit assembly welding → side wall big parts automatic welding → side wall integrated machine processing → side wall positive and negative welding → smallclothes bonding machine finished product hands over inspection.In above-mentioned flow process, side wall big parts automatic welding, the processing of side wall integrated machine, the welding of side wall positive and negative are required for band winding degree manufacture, could play winding postwelding at assembly and obtain preferable tolerance, and therefore, prior art is generally single-piece work;Such as, CN101637862A discloses a kind of track process for processing side wall of aluminum alloy bodywork, process including single-piece framed side wallboard, framed side wallboard assembly welding, side wall entirety clamping, side wall window is measured, the steps such as side wall window overall processing polishing, have employed first by each piece of aluminium alloy extrusions assembly welding of composition side wall together, carry out the technological process of the machining of window again, can effectively control the welding deformation impact on window machining accuracy, improve product appearance quality, improve production efficiency, but, this patent still belongs to traditional first assembly welding, clamping again, measure the process of polishing afterwards, easily produce the waste of aluminium alloy material, measurement process easily produces error, precision is the highest, measurement efficiency is low, production efficiency improves little.
Summary of the invention
Goal of the invention: the invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe; purpose is by the distribution of default winding degree, unitary side wall telephone processing work figure; optimize cutter type selecting and machining path; the redundancy of simplification program; solidification processing technique, it is ensured that the stability of machinofacture weight and degree of accuracy.
To achieve these goals, present invention employs following technical scheme:
S01, make and preset winding degree scattergram: according to detailed programs car body manufacturing technique specification, obtain the winding degree category requirement that car body manufactures, draw side wall integrated machine and processed around curve, determine that pillow is interior and rests the head on outer winding degree, based on sidewall structure door, the distributing position of window, that draws overall frock for processing side wall plays the winding degree scattergram around locating piece;More preferably, rising around locating piece is 7, and wherein 2 are separately positioned on one, "A" end of car side wall (, "A" end of car side wall refer to the side of processed car body entirety side wall) suitable for reading, and 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading;By described around locating piece, being arranged into winding degree broken line in advance, side wall is fallen to being risen by the winding degree of overall frock for processing side wall end opening after tire and leans side wall around mechanism, it is ensured that side wall is suitable for reading tight with described winding degree locating piece patch, presets winding degree curve before the processing of whole side wall;
S02, make unitary side wall telephone processing work figure: according to detailed programs car body manufacturing technique specification, obtain the gradient requirement after headwall assembly, require according to the gradient after headwall assembly and empirical value is shunk in the welding of the long weld seam of side wall, design unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes that side wall upper and lower mouth length process is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination, the coordinate system anglec of rotation of side wall doorframe;
S03, the frock of the overall side wall band winding degree machining functions of design: design unitary side wall telephone processing clamping, overall side wall band winding degree processing tool carries side jack-up does not interferes with follow-up machine tool feed path around mechanism, the locating piece of band winding degree distribution and side wall upper and lower mouth hold down gag, overall side wall band winding degree processing tool;
S04, band winding degree process data gathers: according to band winding degree processing tool in S03 overall side wall carried out around, visit point by machining apparatus and measure function, record side wall and play the reality around back door position of upper around angle value, deposit to device register, obtain side wall each door position winding degree and visit point, by the way of array, plan visiting some quantity, visiting some interval, visit a some direction vector, visit the position of data register after point of each position, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;;The processing method of described band winding degree variable assignments specifically includes, Y-direction suitable for reading for doorframe, doorframe upper surface Z-direction spy point are carried out segmentation spy point and deposit, calculated around angle value by each doorframe situation theory, show that each door adds the rotation offset value in man-hour in band winding degree, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, carry out band anglec of rotation processing based on described rotation offset value;
S05, doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed;Doormat plate mounting groove uses custom-designed T-shaped milling cutter to carry out Milling Process.First by saw disc, doorframe profile is rough milled, reserved certain allowance for finish, with high tenacity ripple milling cutter, side wall trolley exterior feature is carried out milling, use the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.This process instead of mode and the mode of backing plate slot milling employing small diameter milling knife milling of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduces the rate that fractures and the use cost of cutter;
S06, after side wall integral assembly welding completes, with the cutter selected, is machined out postwelding unitary side wall according to the winding degree offset gathered.
Step S03 entirety side wall band winding degree processing tool includes pedestal, side wall upper and lower mouth hold-down mechanism, rises and rises around mechanism around the winding degree of locating piece, window technique hold-down mechanism, side wall supporting mechanism and side wall end opening;Described side wall upper and lower mouth hold-down mechanism, rise to rise around the winding degree of locating piece, window technique hold-down mechanism, side wall supporting mechanism and side wall end opening and be arranged on pedestal around mechanism.
Processed car body entirety side wall is arranged on described pedestal, described is 7 around locating piece, wherein 2 be separately positioned on one, "A" end of car side wall suitable for reading, 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading, described side wall upper and lower mouth hold-down mechanism be arranged on car body entirety side wall suitable for reading and end opening;Described window technique hold-down mechanism is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening plays the centre position being arranged on car body entirety side wall end opening around mechanism.
The band winding degree process data collection of step S04 is obtained by machining apparatus, machining apparatus is generally Fooke machining apparatus, described Fooke machining apparatus includes that wireless measurement is popped one's head in, workpiece is surveyed by wireless measurement probe, in the measurements by contact force and the stroke of 0 ~ 30mm of 0.5N, obtaining the precision location of workpiece precision more than 1.0 μm, by means of the current feedback of measurement head, the positional value measuring each axle obtained is stored in depositor.Follow-up machining procedure calls the measured value band in above-mentioned depositor and compensates processing.
Step S06 specifically includes, doorframe profile is rough milled by the saw disc using Φ 600mm, the allowance for finish of reserved 5-10mm, carries out milling with Φ 32mm high tenacity ripple milling cutter to side wall trolley exterior feature, uses the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.Instead of mode and the mode of backing plate slot milling employing Φ 10mm milling tool of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduce the rate that fractures and the use cost of cutter.
Compared with prior art, beneficial effects of the present invention has: the present invention presets scattergram by making winding degree, it is ensured that side wall is suitable for reading tight with winding degree locating piece patch, presets winding degree curve before the processing of whole side wall;Drawing car body entirety side wall processing scattergram on the whole, side wall is suitable for reading tight with the laminating of winding degree locating piece, accurate positioning, and car body entirety side wall machining accuracy is high;By design unitary side wall telephone processing work figure take into full account welding shrink empirical value and each doorframe rise around after angle of inclination, precision is high;The overall design of side wall band winding degree processing tool, band winding degree process data collection, the selection of doorframe process tool all take into full account the degree of disturbing and offset occurred in the car body entirety side wall course of processing, solve the positional precision relation of side wall parts welding deformation and processing structure feature, ensure that product quality, improve production efficiency, reduce the manufacturing cost of product.
Further, reasonably Tool Design and selection, can perfectly solve a difficult problem for overall side wall band winding degree processing doorframe easy incised wound mother metal suitable for reading, simultaneously by automatically visiting a little, compensate side wall around angle value and doorframe angle rotational value, the further positional precision relation solving side wall parts welding deformation and processing structure feature.
Further, overall side wall band winding degree processing tool design, by car body entirety side wall accurate positioning, fixing accurate, easy for installation.Ensure that product quality, improve production efficiency, reduce the manufacturing cost of product.
Accompanying drawing explanation
Fig. 1 is flow chart of the present invention;
Fig. 2 side wall winding degree presets distribution schematic diagram;
Fig. 3 is that frock for processing side wall rises around locating piece winding degree scattergram;
Fig. 4 is unitary side wall telephone processing work figure;
Fig. 5 is overall side wall band winding degree tool structure for processing schematic diagram;
Fig. 6 is overall side wall band winding degree processing tool detailed structure schematic diagram;
Fig. 7 side wall entirety rise around after processing mechanism figure, a) the perfect condition schematic diagram of side wall, b) side wall rises around rear state, c) actual side wall processing results needed.
Detailed description of the invention
Next, with reference to accompanying drawing, combine certain A type and entirely weld the detailed description of the invention of the aluminium alloy subway item description present invention:
As it is shown in figure 1, the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, comprise the following steps:
S01, makes winding degree and presets scattergram: draw side wall integrated machine and processed around curve, determine in resting the head on and rest the head on outer winding degree, and based on sidewall structure door, the distributing position of window, that draws entirety frock for processing side wall plays the winding degree scattergram around locating piece;
S02, designs unitary side wall telephone processing work figure: require according to the gradient after headwall assembly and empirical value is shunk in the welding of the long weld seam of side wall, design unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes that side wall upper and lower mouth length process is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination;
S03, the overall side wall band winding degree processing tool of design;
S04, band winding degree process data gathers: according to band winding degree processing tool in S03 overall side wall carried out around, visit point by machining apparatus to measure, record side wall and play the reality around back door position of upper around angle value, deposit to device register, obtain side wall each door position winding degree and visit point, plan visiting some quantity, visiting some interval, visit a some direction vector, visit the position of data register after point of each position, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;
S05, the selection of doorframe process tool: doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed, and doormat plate mounting groove uses T-shaped milling cutter to carry out Milling Process;
S06, after side wall integral assembly welding completes, with the cutter selected in S05, is machined out postwelding unitary side wall according to the winding degree offset gathered in S04.
It is below the detailed description of the present embodiment:
As in figure 2 it is shown, according to certain concrete aluminium alloy metro project car body manufacturing technique specification, car body manufacture needs to carry (10-14) mm winding degree in needing pillow after completing.According to above-mentioned technical parameter, drawing side wall integrated machine and processed 13.5mm in curve, pillow, resting the head on outer more than 3.5mm(numerical value is to represent around angle value), side wall center line has been around peak.
Engage the concrete door of sidewall structure, the distributing position of window, draw overall frock for processing side wall and play the winding degree scattergram around locating piece.Each locating piece (7 pieces altogether) winding degree distribution values, as it is shown on figure 3, locating piece winding degree set-point and winding degree setting value, utilizes large-sized gantry milling machine that above-mentioned locating piece is carried out milling, it is ensured that the winding degree numerical value of each anchor point when side wall machining frock in-site installation.
As shown in Figure 4, draw unitary side wall telephone processing work figure: according to certain concrete aluminium alloy metro project car body manufacturing technique specification, obtain the gradient after headwall assembly and require to be perpendicularity (0-4) mm, do not allow introversion.Shrink empirical value (1-2) mm according to the welding of the long weld seam of side wall simultaneously, design unitary side wall telephone processing work figure, drawing comprises side wall upper and lower mouth length process be high-volume worth, in side wall door, in window, position technique is high-volume worth, technique is high-volume worth sees Fig. 3, the coordinate system anglec of rotation of side wall doorframe is respectively as follows: No. 1 door relative to lathe (machining apparatus) coordinate system, No. 2 doors rotate ATAN2 (2 counterclockwise, 1776), No. 3 door coordinate systems do not rotate, No. 4 doors, No. 5 doors turn clockwise ATAN2 (2,1776).Wherein door sequence number is from an end open numbering, respectively is 1,2,3,4,5.Technique is high-volume worth the expression follow-up value added of a, b, c, d, e, such as a+6, and 6 represent size herein exactly needs to increase 6mm relative to design size a.As shown in Figure 4, side wall is adopted as the frock of overall side wall band winding degree machining functions: 15 groups altogether (having 5 doors in Fig. 4) frock unit, uniform 3 groups of each sash position of side wall, and one, each 1 group of "A" end of car head, side wall midline position 1 group.Near the side wall hold-down mechanism of frock component cloth side wall upper and lower mouth position, door position, the winding degree locating piece that side wall is suitable for reading;The technique hold-down mechanism of the window center position main distribution window of frock group and the winding degree of side wall end opening rise around mechanism;Frock group at end position is mainly distributed the side wall hold-down mechanism of side wall upper and lower mouth position and side wall winding degree locating piece suitable for reading, the winding degree of side wall end opening rise around mechanism.
As shown in Figure 5 and Figure 6, shown in side wall side view, overall side wall band winding degree processing tool includes pedestal 1, side wall upper and lower mouth hold-down mechanism 2, plays the winding degree around locating piece 3, window technique hold-down mechanism 4, side wall supporting mechanism 5 and side wall end opening and rises around mechanism 6;Described side wall upper and lower mouth hold-down mechanism 2, rise to rise around the winding degree of locating piece 3, window technique hold-down mechanism 4, side wall supporting mechanism 5 and side wall end opening and be arranged on pedestal 1 around mechanism 6.
Processed car body entirety side wall is arranged on described pedestal 1, described is 7 around locating piece 3, wherein 2 be separately positioned on one, "A" end of car side wall suitable for reading, 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading, described side wall upper and lower mouth hold-down mechanism 2 be arranged on car body entirety side wall suitable for reading and end opening;Described window technique hold-down mechanism 4 is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening plays the centre position being arranged on car body entirety side wall end opening around mechanism 6.
Because profile extrusion allows to exist section bar side sway, the inconsistent phenomenon of section bar cavity wall thickness value, all the more so for long heavy section.Simultaneously side wall since it is desired that to its carry out technique rise around, so the state that side wall is in reality is processed is unlikely to be the perfect condition as shown in a view in Fig. 7, need machining path is carried out the position compensation of cutter path according to actual side wall profile state (as shown in b view), just can obtain qualified side wall product (as shown in c view), avoiding section bar to cross to cut, c view is that actual side wall processes results needed.
The band winding degree process data collection of step S04 is obtained by Fooke machining apparatus, described machining apparatus includes that wireless measurement is popped one's head in, workpiece is measured by wireless measurement probe, in the measurements need only the contact force of 0.5N and the stroke of 0 ~ 30mm, just the precision location of workpiece precision more than 1.0 μm can be obtained, by means of the current feedback of measurement head, the positional value measuring the location of workpiece obtained is stored in depositor.Call the measured value band in above-mentioned depositor for follow-up machining and compensate processing.So, utilize the spy point of machining apparatus to measure function, record side wall and play the reality around back door position of upper around angle value, visit during point value assignment machines to doorframe by the winding degree being deposited with in process equipment, it is achieved doorframe band winding degree, band anglec of rotation machining functions.
Step S04 obtains side wall each door position winding degree and visits the processing method of point and band winding degree variable assignments and specifically include following steps:
(1) side wall each door position winding degree visits point methods: utilizes equipment to carry a spy point macroprogram CYCLE730 opposing connection angle value capture program and works out, and plans visiting some quantity, visiting some interval, visit a some direction vector, visit the position etc. of data register after point of each position by the way of array;
(2) processing method of band winding degree variable assignments: according to theoretical sidewall structure establishment machining mastery routine and subprogram, deposit array after then quoting spy point and instruct such as MP [r20,1].Utilizing " ROT RPL=xxx " instruction that side wall various location doorframe adds coordinate system in man-hour to rotate, the overall side wall doorframe band winding degree of final realization, band technique high-volume machine.
The selection of doorframe process tool in step S06: doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed.Doormat plate mounting groove uses custom-designed T-shaped milling cutter to carry out Milling Process.Doorframe profile is rough milled by the saw disc first by Φ 600mm, the allowance for finish of reserved 5-10mm, with Φ 32mm high tenacity ripple milling cutter, side wall trolley exterior feature is carried out milling, uses the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.This process instead of mode and the mode of backing plate slot milling employing small diameter milling knife milling of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduces the rate that fractures and the use cost of cutter.
The above is only the preferred embodiment of the present invention; it is noted that, for those skilled in the art; under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (8)

1. an aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method, it is characterised in that comprise the following steps:
S01, makes winding degree and presets scattergram: draw side wall integrated machine and processed around curve, determine that pillow is interior and rests the head on outer winding degree, based on side Wall construction door, the distributing position of window, that draws overall frock for processing side wall plays the winding degree scattergram around locating piece;
S02, designs unitary side wall telephone processing work figure: require according to the gradient after headwall assembly and the welding of the long weld seam of side wall is shunk Empirical value, draws out unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes side wall upper and lower mouth length Technique is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination;
S03, the overall side wall band winding degree processing tool of design;
S04, band winding degree process data gathers: according to band winding degree processing tool in step S03 overall side wall carried out around, pass through machine Process equipment is visited point and is measured, and records side wall and plays the reality around back door position of upper around angle value, deposits to device register, obtain Side wall each door position winding degree visits point, after setting the spy point quantity of each position, spy point interval, spy point direction vector, spy point The position of data register, utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;
S05, the selection of doorframe process tool: select cutter according to the processing assembly of processed car body entirety side wall;Doorframe roughing is adopted Using the mode of ripple milling cutter vertical milling to be processed with saw disc sawing, polish, doormat plate mounting groove uses T-shaped milling cutter to carry out milling Cut processing;
S06, after side wall integral assembly welding completes, with the cutter selected in S05, whole to postwelding according to the winding degree offset gathered in S04 Side wall is machined out;
Described step S01 specifically includes following steps, according to car body manufacturing technique specification, obtains manufacture winding degree category and the headwall of car body Gradient after assembly, based on sidewall structure door, the distributing position of window, draws out overall frock for processing side wall and rises around locating piece Winding degree scattergram and unitary side wall telephone processing work figure.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described Step S03 entirety side wall band winding degree processing tool includes pedestal (1), side wall upper and lower mouth hold-down mechanism (2), rises around locating piece (3), the winding degree of window technique hold-down mechanism (4), side wall supporting mechanism (5) and side wall end opening rises around mechanism (6);Described Side wall upper and lower mouth hold-down mechanism (2), rise around locating piece (3), window technique hold-down mechanism (4), side wall supporting mechanism
(5) rise be arranged on pedestal (1) around mechanism (6) with the winding degree of side wall end opening.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 2, it is characterised in that processed Car body entirety side wall be arranged on described pedestal (1), described rise around locating piece (3) be 7, wherein 2 difference Be arranged on one, "A" end of car side wall suitable for reading, 4 be arranged on side wall window centrage suitable for reading, 1 be arranged in side wall in the heart Mouthful, described side wall upper and lower mouth hold-down mechanism (2) be arranged on car body entirety side wall suitable for reading and end opening;Described window technique Hold-down mechanism (4) is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening rises and is arranged on car around mechanism (6) The centre position of body entirety side wall end opening.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that band around Degree process data collection is obtained by machining apparatus, and described machining apparatus includes that wireless measurement is popped one's head in, and wireless measurement probe is right Workpiece measures, in the measurements by contact force and the stroke of 0~30mm of 0.5N, it is thus achieved that precision is more than the work of 1.0 μm Part positional precision, by the current feedback of wireless measurement head, the positional value measuring the location of workpiece obtained is stored in depositor, described Positional value compensates processing for mach measured value band.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described The processing method of step S04 band winding degree variable assignments specifically includes, and Y-direction suitable for reading for doorframe, doorframe upper surface Z-direction are visited and clicked on Row segmentation is visited point and is deposited, and is calculated around angle value by each doorframe situation theory, show that each door adds the rotation offset in man-hour in band winding degree Value, utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, carry out the band anglec of rotation based on described rotation offset value Processing.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that step S04 obtains side wall each door position winding degree spy point methods and specifically includes: utilize machining apparatus to carry a spy point macroprogram CYCLE730 opposing connection angle value gatherer process is worked out, and plans the spy point quantity of each position, visits point by the way of array The position of data register after interval, a spy point direction vector, spy point.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that step The processing method of S04 band winding degree variable assignments specifically includes: according to theoretical sidewall structure establishment machining parameter, then quote spy Deposit array instruction after Dian, side wall various location doorframe is added coordinate system in man-hour and rotates, it is achieved overall side wall doorframe band winding degree, Band technique high-volume machines.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described Step S06 specifically includes, and uses the saw disc of Φ 600mm to rough mill doorframe profile, more than the polish of reserved 5-10mm Amount, carries out milling with Φ 32mm high tenacity ripple milling cutter to side wall trolley exterior feature, uses and is specifically designed for the exploitation design of backing plate slot milling T-shaped milling cutter carry out milling backing plate groove.
CN201410274409.2A 2014-06-19 2014-06-19 Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method Active CN104043948B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410274409.2A CN104043948B (en) 2014-06-19 2014-06-19 Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410274409.2A CN104043948B (en) 2014-06-19 2014-06-19 Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method

Publications (2)

Publication Number Publication Date
CN104043948A CN104043948A (en) 2014-09-17
CN104043948B true CN104043948B (en) 2016-09-28

Family

ID=51497607

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410274409.2A Active CN104043948B (en) 2014-06-19 2014-06-19 Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method

Country Status (1)

Country Link
CN (1) CN104043948B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112139733B (en) * 2020-09-14 2022-03-29 中车长春轨道客车股份有限公司 Flexible assembly welding clamp for steel structure of railway vehicle body
CN113458726B (en) * 2021-06-29 2023-08-29 江苏兴达钢帘线股份有限公司 Machining method for removing micro-deformation of robot travelling mechanism

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1238483A (en) * 1983-02-01 1988-06-28 Yoshitada Fujita Method of equipping vehicle body and system therefor
DE4243215A1 (en) * 1992-12-19 1994-06-23 Goerlitz Waggonbau Gmbh Jig arrangement for manufacturing stiffened sheet panels
US6138358A (en) * 1999-02-18 2000-10-31 Dana Corporation Method of manufacturing a vehicle body and frame assembly
CN101637862A (en) * 2008-07-28 2010-02-03 南车青岛四方机车车辆股份有限公司 Process for processing side wall of aluminum alloy bodywork of rail vehicle
CN101734256A (en) * 2010-01-07 2010-06-16 大连交通大学 Railway train body made of magnesium alloy and manufacturing method thereof
CN102155901A (en) * 2010-12-23 2011-08-17 唐山轨道客车有限责任公司 Device and method for detecting assembly stations of vehicle body sidewalls
CN102354150A (en) * 2011-07-14 2012-02-15 长春轨道客车股份有限公司 Method for processing windows on side walls of aluminum alloy car body
CN102990307A (en) * 2012-12-07 2013-03-27 唐山轨道客车有限责任公司 Method for processing side walls of car bodies
CN103158727A (en) * 2011-12-14 2013-06-19 青岛四方庞巴迪铁路运输设备有限公司 High-speed railway vehicle cab shell and processing method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1238483A (en) * 1983-02-01 1988-06-28 Yoshitada Fujita Method of equipping vehicle body and system therefor
DE4243215A1 (en) * 1992-12-19 1994-06-23 Goerlitz Waggonbau Gmbh Jig arrangement for manufacturing stiffened sheet panels
US6138358A (en) * 1999-02-18 2000-10-31 Dana Corporation Method of manufacturing a vehicle body and frame assembly
CN101637862A (en) * 2008-07-28 2010-02-03 南车青岛四方机车车辆股份有限公司 Process for processing side wall of aluminum alloy bodywork of rail vehicle
CN101734256A (en) * 2010-01-07 2010-06-16 大连交通大学 Railway train body made of magnesium alloy and manufacturing method thereof
CN102155901A (en) * 2010-12-23 2011-08-17 唐山轨道客车有限责任公司 Device and method for detecting assembly stations of vehicle body sidewalls
CN102354150A (en) * 2011-07-14 2012-02-15 长春轨道客车股份有限公司 Method for processing windows on side walls of aluminum alloy car body
CN103158727A (en) * 2011-12-14 2013-06-19 青岛四方庞巴迪铁路运输设备有限公司 High-speed railway vehicle cab shell and processing method thereof
CN102990307A (en) * 2012-12-07 2013-03-27 唐山轨道客车有限责任公司 Method for processing side walls of car bodies

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
上海8号线车体轻量化及制造技术;谢琨;《机械研究与应用》;20090831(第04期);15-18,24 *
上海轨道交通11号线车辆车体扭曲变形和挠度控制工艺改进;朱向东;《电力机车与城轨车辆》;20090520(第03期);32-33 *
不锈钢点焊结构车体FEA建模方法;谢素明等;《大连交通大学学报》;20070315(第01期);18-21,27 *
轨道车辆车体侧立柱冲压成形工艺研究;谷诤巍等;《机车车辆工艺》;20071220(第06期);10-11 *
高速列车车体用铝合金型材的生产工艺;叶朋飞等;《轻合金加工技术》;20090320(第03期);40-43 *

Also Published As

Publication number Publication date
CN104043948A (en) 2014-09-17

Similar Documents

Publication Publication Date Title
CN104999122B (en) Automatic high-precision edge milling device and method for aircraft skin
CN107253084B (en) Efficient high-precision robot milling automatic system in aircraft digital assembly
CN101733705B (en) Method for detecting and compensating for abrasion of grinding wheel automatically
CN106272079B (en) Grinding wheel can restoring on line screw rod grinding attachment
CN106378668B (en) A kind of control method of five axis double-ended grinding machine
CN108081134B (en) Grinding wheel profile in-situ detection system and method and grinding wheel profile error compensation method
CN110421486B (en) Trimming device and method for automatically detecting and regulating profile of channel grinding wheel
CN105269321B (en) Composite processing machine tool and its method are thrown in blade digital control milling
CN106363475B (en) A kind of efficient double-ended grinding machine and its control method
CN104864811B (en) A kind of complex-curved in-situ measuring method of blade
CN106181605A (en) A kind of knuckle-tooth cutter computer controlled grinding machine and method for grinding thereof
CN216066232U (en) Modular multi-energy-beam material increasing and decreasing composite repair system
CN104043948B (en) Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method
CN109443336A (en) 16 points of side wall of a kind of metal tubular resonant gyroscope trim system and method
CN208147496U (en) A kind of ultrasonic machine tool being made of cone structure three groups of ultrasonic vibrators
CN107511745A (en) A kind of intelligent coordinated implement of blade processing multirobot
CN116852050A (en) Five-axis full-direct-drive bridge type gantry machining center and process for machining unmanned aerial vehicle rotary blades
CN104536385A (en) Method for correcting machining program of numerical control machine tool
CN108044129A (en) Ultra-precise turning method for high-gradient inner-outer cavity conformal optical element
CN104296646B (en) Axle measuring for verticality tool
CN106956112A (en) A kind of positioning welding fixture processing method
CN106239466A (en) Conversion coordinate is utilized to draw scribble method and the coordinate location device of large complicated part
CN201455808U (en) Automatic finisher for grinding wheel
CN206140218U (en) High -efficient double -ended grinding machine
CN101391358A (en) Method for processing welding frame device using bolt, pun bush as positioning reference

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information

Address after: 210031, 68 North Pearl Road, Taishan Park, Nanjing hi tech Development Zone, Jiangsu, China

Applicant after: NANJING ZHONGCHE PUZHEN URBAN RAIL VEHICLE CO., LTD.

Address before: 210031 hi tech Development Zone, Jiangsu, Nanjing

Applicant before: CSR Nanjing Puzhen Mass Transit Vehicle Co., Ltd

COR Change of bibliographic data
C14 Grant of patent or utility model
GR01 Patent grant