CN104043948B - Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method - Google Patents
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method Download PDFInfo
- Publication number
- CN104043948B CN104043948B CN201410274409.2A CN201410274409A CN104043948B CN 104043948 B CN104043948 B CN 104043948B CN 201410274409 A CN201410274409 A CN 201410274409A CN 104043948 B CN104043948 B CN 104043948B
- Authority
- CN
- China
- Prior art keywords
- side wall
- winding degree
- doorframe
- processing
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D19/00—Door arrangements specially adapted for rail vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wing Frames And Configurations (AREA)
- Joining Of Corner Units Of Frames Or Wings (AREA)
Abstract
The invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, comprise the following steps S01, make winding degree and preset scattergram;S02, designs unitary side wall telephone processing work figure;S03, the overall side wall band winding degree processing tool of design;S04, band winding degree process data gathers, and utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;S05, the selection of doorframe process tool;S06, after side wall integral assembly welding completes, with the cutter selected in S05, is machined out postwelding unitary side wall according to the winding degree offset gathered in S04.The present invention can perfectly solve a difficult problem for overall side wall band winding degree processing doorframe easy incised wound mother metal suitable for reading, compensate side wall around angle value and doorframe angle rotational value, solve the positional precision relation of side wall parts welding deformation and processing structure feature, it is ensured that product quality, improve production efficiency.
Description
Technical field
The present invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, belongs to metro vehicle car body manufacturing technology field.
Background technology
According to current aluminium alloy Subway Body manufacturing process requirement, car body manufacture complete after car load car body pillow in need to carry perpendicularity after winding degree requirement, and headwall assembly, do not allow introversion requirement.For meeting above-mentioned requirements, aluminium alloy ground iron construction is that one-piece side wall telephone adds man-hour, and ordinary priority uses the processing of postwelding entirety side wall band winding degree, and side wall upper and lower mouth length is high-volume worth different processing methods and carries out.The method serves effect very well for road assembly welding process dimension, minimizing workman's adjusting, assembling labor intensity after ensureing.But virtually add the technical difficulty of the process complexity of side wall overall processing, programming.By the execution of metro project in recent years, sum up optimize a set of maturation, simplify, the overall side wall doorframe processing method of low cost.
Aluminum alloy bodywork entirety side wall uses following manufacturing process flow at present: side wall lower unit assembly welding → side wall big parts automatic welding → side wall integrated machine processing → side wall positive and negative welding → smallclothes bonding machine finished product hands over inspection.In above-mentioned flow process, side wall big parts automatic welding, the processing of side wall integrated machine, the welding of side wall positive and negative are required for band winding degree manufacture, could play winding postwelding at assembly and obtain preferable tolerance, and therefore, prior art is generally single-piece work;Such as, CN101637862A discloses a kind of track process for processing side wall of aluminum alloy bodywork, process including single-piece framed side wallboard, framed side wallboard assembly welding, side wall entirety clamping, side wall window is measured, the steps such as side wall window overall processing polishing, have employed first by each piece of aluminium alloy extrusions assembly welding of composition side wall together, carry out the technological process of the machining of window again, can effectively control the welding deformation impact on window machining accuracy, improve product appearance quality, improve production efficiency, but, this patent still belongs to traditional first assembly welding, clamping again, measure the process of polishing afterwards, easily produce the waste of aluminium alloy material, measurement process easily produces error, precision is the highest, measurement efficiency is low, production efficiency improves little.
Summary of the invention
Goal of the invention: the invention discloses the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe; purpose is by the distribution of default winding degree, unitary side wall telephone processing work figure; optimize cutter type selecting and machining path; the redundancy of simplification program; solidification processing technique, it is ensured that the stability of machinofacture weight and degree of accuracy.
To achieve these goals, present invention employs following technical scheme:
S01, make and preset winding degree scattergram: according to detailed programs car body manufacturing technique specification, obtain the winding degree category requirement that car body manufactures, draw side wall integrated machine and processed around curve, determine that pillow is interior and rests the head on outer winding degree, based on sidewall structure door, the distributing position of window, that draws overall frock for processing side wall plays the winding degree scattergram around locating piece;More preferably, rising around locating piece is 7, and wherein 2 are separately positioned on one, "A" end of car side wall (, "A" end of car side wall refer to the side of processed car body entirety side wall) suitable for reading, and 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading;By described around locating piece, being arranged into winding degree broken line in advance, side wall is fallen to being risen by the winding degree of overall frock for processing side wall end opening after tire and leans side wall around mechanism, it is ensured that side wall is suitable for reading tight with described winding degree locating piece patch, presets winding degree curve before the processing of whole side wall;
S02, make unitary side wall telephone processing work figure: according to detailed programs car body manufacturing technique specification, obtain the gradient requirement after headwall assembly, require according to the gradient after headwall assembly and empirical value is shunk in the welding of the long weld seam of side wall, design unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes that side wall upper and lower mouth length process is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination, the coordinate system anglec of rotation of side wall doorframe;
S03, the frock of the overall side wall band winding degree machining functions of design: design unitary side wall telephone processing clamping, overall side wall band winding degree processing tool carries side jack-up does not interferes with follow-up machine tool feed path around mechanism, the locating piece of band winding degree distribution and side wall upper and lower mouth hold down gag, overall side wall band winding degree processing tool;
S04, band winding degree process data gathers: according to band winding degree processing tool in S03 overall side wall carried out around, visit point by machining apparatus and measure function, record side wall and play the reality around back door position of upper around angle value, deposit to device register, obtain side wall each door position winding degree and visit point, by the way of array, plan visiting some quantity, visiting some interval, visit a some direction vector, visit the position of data register after point of each position, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;;The processing method of described band winding degree variable assignments specifically includes, Y-direction suitable for reading for doorframe, doorframe upper surface Z-direction spy point are carried out segmentation spy point and deposit, calculated around angle value by each doorframe situation theory, show that each door adds the rotation offset value in man-hour in band winding degree, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, carry out band anglec of rotation processing based on described rotation offset value;
S05, doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed;Doormat plate mounting groove uses custom-designed T-shaped milling cutter to carry out Milling Process.First by saw disc, doorframe profile is rough milled, reserved certain allowance for finish, with high tenacity ripple milling cutter, side wall trolley exterior feature is carried out milling, use the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.This process instead of mode and the mode of backing plate slot milling employing small diameter milling knife milling of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduces the rate that fractures and the use cost of cutter;
S06, after side wall integral assembly welding completes, with the cutter selected, is machined out postwelding unitary side wall according to the winding degree offset gathered.
Step S03 entirety side wall band winding degree processing tool includes pedestal, side wall upper and lower mouth hold-down mechanism, rises and rises around mechanism around the winding degree of locating piece, window technique hold-down mechanism, side wall supporting mechanism and side wall end opening;Described side wall upper and lower mouth hold-down mechanism, rise to rise around the winding degree of locating piece, window technique hold-down mechanism, side wall supporting mechanism and side wall end opening and be arranged on pedestal around mechanism.
Processed car body entirety side wall is arranged on described pedestal, described is 7 around locating piece, wherein 2 be separately positioned on one, "A" end of car side wall suitable for reading, 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading, described side wall upper and lower mouth hold-down mechanism be arranged on car body entirety side wall suitable for reading and end opening;Described window technique hold-down mechanism is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening plays the centre position being arranged on car body entirety side wall end opening around mechanism.
The band winding degree process data collection of step S04 is obtained by machining apparatus, machining apparatus is generally Fooke machining apparatus, described Fooke machining apparatus includes that wireless measurement is popped one's head in, workpiece is surveyed by wireless measurement probe, in the measurements by contact force and the stroke of 0 ~ 30mm of 0.5N, obtaining the precision location of workpiece precision more than 1.0 μm, by means of the current feedback of measurement head, the positional value measuring each axle obtained is stored in depositor.Follow-up machining procedure calls the measured value band in above-mentioned depositor and compensates processing.
Step S06 specifically includes, doorframe profile is rough milled by the saw disc using Φ 600mm, the allowance for finish of reserved 5-10mm, carries out milling with Φ 32mm high tenacity ripple milling cutter to side wall trolley exterior feature, uses the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.Instead of mode and the mode of backing plate slot milling employing Φ 10mm milling tool of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduce the rate that fractures and the use cost of cutter.
Compared with prior art, beneficial effects of the present invention has: the present invention presets scattergram by making winding degree, it is ensured that side wall is suitable for reading tight with winding degree locating piece patch, presets winding degree curve before the processing of whole side wall;Drawing car body entirety side wall processing scattergram on the whole, side wall is suitable for reading tight with the laminating of winding degree locating piece, accurate positioning, and car body entirety side wall machining accuracy is high;By design unitary side wall telephone processing work figure take into full account welding shrink empirical value and each doorframe rise around after angle of inclination, precision is high;The overall design of side wall band winding degree processing tool, band winding degree process data collection, the selection of doorframe process tool all take into full account the degree of disturbing and offset occurred in the car body entirety side wall course of processing, solve the positional precision relation of side wall parts welding deformation and processing structure feature, ensure that product quality, improve production efficiency, reduce the manufacturing cost of product.
Further, reasonably Tool Design and selection, can perfectly solve a difficult problem for overall side wall band winding degree processing doorframe easy incised wound mother metal suitable for reading, simultaneously by automatically visiting a little, compensate side wall around angle value and doorframe angle rotational value, the further positional precision relation solving side wall parts welding deformation and processing structure feature.
Further, overall side wall band winding degree processing tool design, by car body entirety side wall accurate positioning, fixing accurate, easy for installation.Ensure that product quality, improve production efficiency, reduce the manufacturing cost of product.
Accompanying drawing explanation
Fig. 1 is flow chart of the present invention;
Fig. 2 side wall winding degree presets distribution schematic diagram;
Fig. 3 is that frock for processing side wall rises around locating piece winding degree scattergram;
Fig. 4 is unitary side wall telephone processing work figure;
Fig. 5 is overall side wall band winding degree tool structure for processing schematic diagram;
Fig. 6 is overall side wall band winding degree processing tool detailed structure schematic diagram;
Fig. 7 side wall entirety rise around after processing mechanism figure, a) the perfect condition schematic diagram of side wall, b) side wall rises around rear state, c) actual side wall processing results needed.
Detailed description of the invention
Next, with reference to accompanying drawing, combine certain A type and entirely weld the detailed description of the invention of the aluminium alloy subway item description present invention:
As it is shown in figure 1, the machine-tooled method of a kind of aluminum alloy bodywork of rail vehicle entirety side wall doorframe, comprise the following steps:
S01, makes winding degree and presets scattergram: draw side wall integrated machine and processed around curve, determine in resting the head on and rest the head on outer winding degree, and based on sidewall structure door, the distributing position of window, that draws entirety frock for processing side wall plays the winding degree scattergram around locating piece;
S02, designs unitary side wall telephone processing work figure: require according to the gradient after headwall assembly and empirical value is shunk in the welding of the long weld seam of side wall, design unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes that side wall upper and lower mouth length process is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination;
S03, the overall side wall band winding degree processing tool of design;
S04, band winding degree process data gathers: according to band winding degree processing tool in S03 overall side wall carried out around, visit point by machining apparatus to measure, record side wall and play the reality around back door position of upper around angle value, deposit to device register, obtain side wall each door position winding degree and visit point, plan visiting some quantity, visiting some interval, visit a some direction vector, visit the position of data register after point of each position, utilize the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;
S05, the selection of doorframe process tool: doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed, and doormat plate mounting groove uses T-shaped milling cutter to carry out Milling Process;
S06, after side wall integral assembly welding completes, with the cutter selected in S05, is machined out postwelding unitary side wall according to the winding degree offset gathered in S04.
It is below the detailed description of the present embodiment:
As in figure 2 it is shown, according to certain concrete aluminium alloy metro project car body manufacturing technique specification, car body manufacture needs to carry (10-14) mm winding degree in needing pillow after completing.According to above-mentioned technical parameter, drawing side wall integrated machine and processed 13.5mm in curve, pillow, resting the head on outer more than 3.5mm(numerical value is to represent around angle value), side wall center line has been around peak.
Engage the concrete door of sidewall structure, the distributing position of window, draw overall frock for processing side wall and play the winding degree scattergram around locating piece.Each locating piece (7 pieces altogether) winding degree distribution values, as it is shown on figure 3, locating piece winding degree set-point and winding degree setting value, utilizes large-sized gantry milling machine that above-mentioned locating piece is carried out milling, it is ensured that the winding degree numerical value of each anchor point when side wall machining frock in-site installation.
As shown in Figure 4, draw unitary side wall telephone processing work figure: according to certain concrete aluminium alloy metro project car body manufacturing technique specification, obtain the gradient after headwall assembly and require to be perpendicularity (0-4) mm, do not allow introversion.Shrink empirical value (1-2) mm according to the welding of the long weld seam of side wall simultaneously, design unitary side wall telephone processing work figure, drawing comprises side wall upper and lower mouth length process be high-volume worth, in side wall door, in window, position technique is high-volume worth, technique is high-volume worth sees Fig. 3, the coordinate system anglec of rotation of side wall doorframe is respectively as follows: No. 1 door relative to lathe (machining apparatus) coordinate system, No. 2 doors rotate ATAN2 (2 counterclockwise, 1776), No. 3 door coordinate systems do not rotate, No. 4 doors, No. 5 doors turn clockwise ATAN2 (2,1776).Wherein door sequence number is from an end open numbering, respectively is 1,2,3,4,5.Technique is high-volume worth the expression follow-up value added of a, b, c, d, e, such as a+6, and 6 represent size herein exactly needs to increase 6mm relative to design size a.As shown in Figure 4, side wall is adopted as the frock of overall side wall band winding degree machining functions: 15 groups altogether (having 5 doors in Fig. 4) frock unit, uniform 3 groups of each sash position of side wall, and one, each 1 group of "A" end of car head, side wall midline position 1 group.Near the side wall hold-down mechanism of frock component cloth side wall upper and lower mouth position, door position, the winding degree locating piece that side wall is suitable for reading;The technique hold-down mechanism of the window center position main distribution window of frock group and the winding degree of side wall end opening rise around mechanism;Frock group at end position is mainly distributed the side wall hold-down mechanism of side wall upper and lower mouth position and side wall winding degree locating piece suitable for reading, the winding degree of side wall end opening rise around mechanism.
As shown in Figure 5 and Figure 6, shown in side wall side view, overall side wall band winding degree processing tool includes pedestal 1, side wall upper and lower mouth hold-down mechanism 2, plays the winding degree around locating piece 3, window technique hold-down mechanism 4, side wall supporting mechanism 5 and side wall end opening and rises around mechanism 6;Described side wall upper and lower mouth hold-down mechanism 2, rise to rise around the winding degree of locating piece 3, window technique hold-down mechanism 4, side wall supporting mechanism 5 and side wall end opening and be arranged on pedestal 1 around mechanism 6.
Processed car body entirety side wall is arranged on described pedestal 1, described is 7 around locating piece 3, wherein 2 be separately positioned on one, "A" end of car side wall suitable for reading, 4 are arranged on that side wall window centrage is suitable for reading, 1 to be arranged on side wall center suitable for reading, described side wall upper and lower mouth hold-down mechanism 2 be arranged on car body entirety side wall suitable for reading and end opening;Described window technique hold-down mechanism 4 is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening plays the centre position being arranged on car body entirety side wall end opening around mechanism 6.
Because profile extrusion allows to exist section bar side sway, the inconsistent phenomenon of section bar cavity wall thickness value, all the more so for long heavy section.Simultaneously side wall since it is desired that to its carry out technique rise around, so the state that side wall is in reality is processed is unlikely to be the perfect condition as shown in a view in Fig. 7, need machining path is carried out the position compensation of cutter path according to actual side wall profile state (as shown in b view), just can obtain qualified side wall product (as shown in c view), avoiding section bar to cross to cut, c view is that actual side wall processes results needed.
The band winding degree process data collection of step S04 is obtained by Fooke machining apparatus, described machining apparatus includes that wireless measurement is popped one's head in, workpiece is measured by wireless measurement probe, in the measurements need only the contact force of 0.5N and the stroke of 0 ~ 30mm, just the precision location of workpiece precision more than 1.0 μm can be obtained, by means of the current feedback of measurement head, the positional value measuring the location of workpiece obtained is stored in depositor.Call the measured value band in above-mentioned depositor for follow-up machining and compensate processing.So, utilize the spy point of machining apparatus to measure function, record side wall and play the reality around back door position of upper around angle value, visit during point value assignment machines to doorframe by the winding degree being deposited with in process equipment, it is achieved doorframe band winding degree, band anglec of rotation machining functions.
Step S04 obtains side wall each door position winding degree and visits the processing method of point and band winding degree variable assignments and specifically include following steps:
(1) side wall each door position winding degree visits point methods: utilizes equipment to carry a spy point macroprogram CYCLE730 opposing connection angle value capture program and works out, and plans visiting some quantity, visiting some interval, visit a some direction vector, visit the position etc. of data register after point of each position by the way of array;
(2) processing method of band winding degree variable assignments: according to theoretical sidewall structure establishment machining mastery routine and subprogram, deposit array after then quoting spy point and instruct such as MP [r20,1].Utilizing " ROT RPL=xxx " instruction that side wall various location doorframe adds coordinate system in man-hour to rotate, the overall side wall doorframe band winding degree of final realization, band technique high-volume machine.
The selection of doorframe process tool in step S06: doorframe roughing uses saw disc sawing, polish to use the mode of ripple milling cutter vertical milling to be processed.Doormat plate mounting groove uses custom-designed T-shaped milling cutter to carry out Milling Process.Doorframe profile is rough milled by the saw disc first by Φ 600mm, the allowance for finish of reserved 5-10mm, with Φ 32mm high tenacity ripple milling cutter, side wall trolley exterior feature is carried out milling, uses the T-shaped milling cutter being specifically designed for the exploitation design of backing plate slot milling to carry out milling backing plate groove.This process instead of mode and the mode of backing plate slot milling employing small diameter milling knife milling of former trolley exterior feature weldering blade milling cutter full footpath cutting, reduces the rate that fractures and the use cost of cutter.
The above is only the preferred embodiment of the present invention; it is noted that, for those skilled in the art; under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
1. an aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method, it is characterised in that comprise the following steps:
S01, makes winding degree and presets scattergram: draw side wall integrated machine and processed around curve, determine that pillow is interior and rests the head on outer winding degree, based on side
Wall construction door, the distributing position of window, that draws overall frock for processing side wall plays the winding degree scattergram around locating piece;
S02, designs unitary side wall telephone processing work figure: require according to the gradient after headwall assembly and the welding of the long weld seam of side wall is shunk
Empirical value, draws out unitary side wall telephone processing work figure;Described unitary side wall telephone processing work figure includes side wall upper and lower mouth length
Technique is high-volume worth, and in side wall door, in window, position technique is high-volume worth, each doorframe rise around after angle of inclination;
S03, the overall side wall band winding degree processing tool of design;
S04, band winding degree process data gathers: according to band winding degree processing tool in step S03 overall side wall carried out around, pass through machine
Process equipment is visited point and is measured, and records side wall and plays the reality around back door position of upper around angle value, deposits to device register, obtain
Side wall each door position winding degree visits point, after setting the spy point quantity of each position, spy point interval, spy point direction vector, spy point
The position of data register, utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, the processing of the band anglec of rotation;
S05, the selection of doorframe process tool: select cutter according to the processing assembly of processed car body entirety side wall;Doorframe roughing is adopted
Using the mode of ripple milling cutter vertical milling to be processed with saw disc sawing, polish, doormat plate mounting groove uses T-shaped milling cutter to carry out milling
Cut processing;
S06, after side wall integral assembly welding completes, with the cutter selected in S05, whole to postwelding according to the winding degree offset gathered in S04
Side wall is machined out;
Described step S01 specifically includes following steps, according to car body manufacturing technique specification, obtains manufacture winding degree category and the headwall of car body
Gradient after assembly, based on sidewall structure door, the distributing position of window, draws out overall frock for processing side wall and rises around locating piece
Winding degree scattergram and unitary side wall telephone processing work figure.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described
Step S03 entirety side wall band winding degree processing tool includes pedestal (1), side wall upper and lower mouth hold-down mechanism (2), rises around locating piece
(3), the winding degree of window technique hold-down mechanism (4), side wall supporting mechanism (5) and side wall end opening rises around mechanism (6);Described
Side wall upper and lower mouth hold-down mechanism (2), rise around locating piece (3), window technique hold-down mechanism (4), side wall supporting mechanism
(5) rise be arranged on pedestal (1) around mechanism (6) with the winding degree of side wall end opening.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 2, it is characterised in that processed
Car body entirety side wall be arranged on described pedestal (1), described rise around locating piece (3) be 7, wherein 2 difference
Be arranged on one, "A" end of car side wall suitable for reading, 4 be arranged on side wall window centrage suitable for reading, 1 be arranged in side wall in the heart
Mouthful, described side wall upper and lower mouth hold-down mechanism (2) be arranged on car body entirety side wall suitable for reading and end opening;Described window technique
Hold-down mechanism (4) is arranged at the window of car body entirety side wall;The winding degree of described side wall end opening rises and is arranged on car around mechanism (6)
The centre position of body entirety side wall end opening.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that band around
Degree process data collection is obtained by machining apparatus, and described machining apparatus includes that wireless measurement is popped one's head in, and wireless measurement probe is right
Workpiece measures, in the measurements by contact force and the stroke of 0~30mm of 0.5N, it is thus achieved that precision is more than the work of 1.0 μm
Part positional precision, by the current feedback of wireless measurement head, the positional value measuring the location of workpiece obtained is stored in depositor, described
Positional value compensates processing for mach measured value band.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described
The processing method of step S04 band winding degree variable assignments specifically includes, and Y-direction suitable for reading for doorframe, doorframe upper surface Z-direction are visited and clicked on
Row segmentation is visited point and is deposited, and is calculated around angle value by each doorframe situation theory, show that each door adds the rotation offset in man-hour in band winding degree
Value, utilizes the processing method of band winding degree variable assignments to realize doorframe band winding degree, carry out the band anglec of rotation based on described rotation offset value
Processing.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that step
S04 obtains side wall each door position winding degree spy point methods and specifically includes: utilize machining apparatus to carry a spy point macroprogram
CYCLE730 opposing connection angle value gatherer process is worked out, and plans the spy point quantity of each position, visits point by the way of array
The position of data register after interval, a spy point direction vector, spy point.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that step
The processing method of S04 band winding degree variable assignments specifically includes: according to theoretical sidewall structure establishment machining parameter, then quote spy
Deposit array instruction after Dian, side wall various location doorframe is added coordinate system in man-hour and rotates, it is achieved overall side wall doorframe band winding degree,
Band technique high-volume machines.
Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method the most according to claim 1, it is characterised in that described
Step S06 specifically includes, and uses the saw disc of Φ 600mm to rough mill doorframe profile, more than the polish of reserved 5-10mm
Amount, carries out milling with Φ 32mm high tenacity ripple milling cutter to side wall trolley exterior feature, uses and is specifically designed for the exploitation design of backing plate slot milling
T-shaped milling cutter carry out milling backing plate groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410274409.2A CN104043948B (en) | 2014-06-19 | 2014-06-19 | Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410274409.2A CN104043948B (en) | 2014-06-19 | 2014-06-19 | Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN104043948A CN104043948A (en) | 2014-09-17 |
CN104043948B true CN104043948B (en) | 2016-09-28 |
Family
ID=51497607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201410274409.2A Active CN104043948B (en) | 2014-06-19 | 2014-06-19 | Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN104043948B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112139733B (en) * | 2020-09-14 | 2022-03-29 | 中车长春轨道客车股份有限公司 | Flexible assembly welding clamp for steel structure of railway vehicle body |
CN113458726B (en) * | 2021-06-29 | 2023-08-29 | 江苏兴达钢帘线股份有限公司 | Machining method for removing micro-deformation of robot travelling mechanism |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1238483A (en) * | 1983-02-01 | 1988-06-28 | Yoshitada Fujita | Method of equipping vehicle body and system therefor |
DE4243215A1 (en) * | 1992-12-19 | 1994-06-23 | Goerlitz Waggonbau Gmbh | Jig arrangement for manufacturing stiffened sheet panels |
US6138358A (en) * | 1999-02-18 | 2000-10-31 | Dana Corporation | Method of manufacturing a vehicle body and frame assembly |
CN101637862A (en) * | 2008-07-28 | 2010-02-03 | 南车青岛四方机车车辆股份有限公司 | Process for processing side wall of aluminum alloy bodywork of rail vehicle |
CN101734256A (en) * | 2010-01-07 | 2010-06-16 | 大连交通大学 | Railway train body made of magnesium alloy and manufacturing method thereof |
CN102155901A (en) * | 2010-12-23 | 2011-08-17 | 唐山轨道客车有限责任公司 | Device and method for detecting assembly stations of vehicle body sidewalls |
CN102354150A (en) * | 2011-07-14 | 2012-02-15 | 长春轨道客车股份有限公司 | Method for processing windows on side walls of aluminum alloy car body |
CN102990307A (en) * | 2012-12-07 | 2013-03-27 | 唐山轨道客车有限责任公司 | Method for processing side walls of car bodies |
CN103158727A (en) * | 2011-12-14 | 2013-06-19 | 青岛四方庞巴迪铁路运输设备有限公司 | High-speed railway vehicle cab shell and processing method thereof |
-
2014
- 2014-06-19 CN CN201410274409.2A patent/CN104043948B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1238483A (en) * | 1983-02-01 | 1988-06-28 | Yoshitada Fujita | Method of equipping vehicle body and system therefor |
DE4243215A1 (en) * | 1992-12-19 | 1994-06-23 | Goerlitz Waggonbau Gmbh | Jig arrangement for manufacturing stiffened sheet panels |
US6138358A (en) * | 1999-02-18 | 2000-10-31 | Dana Corporation | Method of manufacturing a vehicle body and frame assembly |
CN101637862A (en) * | 2008-07-28 | 2010-02-03 | 南车青岛四方机车车辆股份有限公司 | Process for processing side wall of aluminum alloy bodywork of rail vehicle |
CN101734256A (en) * | 2010-01-07 | 2010-06-16 | 大连交通大学 | Railway train body made of magnesium alloy and manufacturing method thereof |
CN102155901A (en) * | 2010-12-23 | 2011-08-17 | 唐山轨道客车有限责任公司 | Device and method for detecting assembly stations of vehicle body sidewalls |
CN102354150A (en) * | 2011-07-14 | 2012-02-15 | 长春轨道客车股份有限公司 | Method for processing windows on side walls of aluminum alloy car body |
CN103158727A (en) * | 2011-12-14 | 2013-06-19 | 青岛四方庞巴迪铁路运输设备有限公司 | High-speed railway vehicle cab shell and processing method thereof |
CN102990307A (en) * | 2012-12-07 | 2013-03-27 | 唐山轨道客车有限责任公司 | Method for processing side walls of car bodies |
Non-Patent Citations (5)
Title |
---|
上海8号线车体轻量化及制造技术;谢琨;《机械研究与应用》;20090831(第04期);15-18,24 * |
上海轨道交通11号线车辆车体扭曲变形和挠度控制工艺改进;朱向东;《电力机车与城轨车辆》;20090520(第03期);32-33 * |
不锈钢点焊结构车体FEA建模方法;谢素明等;《大连交通大学学报》;20070315(第01期);18-21,27 * |
轨道车辆车体侧立柱冲压成形工艺研究;谷诤巍等;《机车车辆工艺》;20071220(第06期);10-11 * |
高速列车车体用铝合金型材的生产工艺;叶朋飞等;《轻合金加工技术》;20090320(第03期);40-43 * |
Also Published As
Publication number | Publication date |
---|---|
CN104043948A (en) | 2014-09-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104999122B (en) | Automatic high-precision edge milling device and method for aircraft skin | |
CN107253084B (en) | Efficient high-precision robot milling automatic system in aircraft digital assembly | |
CN101733705B (en) | Method for detecting and compensating for abrasion of grinding wheel automatically | |
CN106272079B (en) | Grinding wheel can restoring on line screw rod grinding attachment | |
CN106378668B (en) | A kind of control method of five axis double-ended grinding machine | |
CN108081134B (en) | Grinding wheel profile in-situ detection system and method and grinding wheel profile error compensation method | |
CN110421486B (en) | Trimming device and method for automatically detecting and regulating profile of channel grinding wheel | |
CN105269321B (en) | Composite processing machine tool and its method are thrown in blade digital control milling | |
CN106363475B (en) | A kind of efficient double-ended grinding machine and its control method | |
CN104864811B (en) | A kind of complex-curved in-situ measuring method of blade | |
CN106181605A (en) | A kind of knuckle-tooth cutter computer controlled grinding machine and method for grinding thereof | |
CN216066232U (en) | Modular multi-energy-beam material increasing and decreasing composite repair system | |
CN104043948B (en) | Aluminum alloy bodywork of rail vehicle entirety side wall doorframe processing method | |
CN109443336A (en) | 16 points of side wall of a kind of metal tubular resonant gyroscope trim system and method | |
CN208147496U (en) | A kind of ultrasonic machine tool being made of cone structure three groups of ultrasonic vibrators | |
CN107511745A (en) | A kind of intelligent coordinated implement of blade processing multirobot | |
CN116852050A (en) | Five-axis full-direct-drive bridge type gantry machining center and process for machining unmanned aerial vehicle rotary blades | |
CN104536385A (en) | Method for correcting machining program of numerical control machine tool | |
CN108044129A (en) | Ultra-precise turning method for high-gradient inner-outer cavity conformal optical element | |
CN104296646B (en) | Axle measuring for verticality tool | |
CN106956112A (en) | A kind of positioning welding fixture processing method | |
CN106239466A (en) | Conversion coordinate is utilized to draw scribble method and the coordinate location device of large complicated part | |
CN201455808U (en) | Automatic finisher for grinding wheel | |
CN206140218U (en) | High -efficient double -ended grinding machine | |
CN101391358A (en) | Method for processing welding frame device using bolt, pun bush as positioning reference |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information |
Address after: 210031, 68 North Pearl Road, Taishan Park, Nanjing hi tech Development Zone, Jiangsu, China Applicant after: NANJING ZHONGCHE PUZHEN URBAN RAIL VEHICLE CO., LTD. Address before: 210031 hi tech Development Zone, Jiangsu, Nanjing Applicant before: CSR Nanjing Puzhen Mass Transit Vehicle Co., Ltd |
|
COR | Change of bibliographic data | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant |