CN104041863B - Thallus Laminariae (Thallus Eckloniae) knotting method and device - Google Patents
Thallus Laminariae (Thallus Eckloniae) knotting method and device Download PDFInfo
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- CN104041863B CN104041863B CN201310435830.2A CN201310435830A CN104041863B CN 104041863 B CN104041863 B CN 104041863B CN 201310435830 A CN201310435830 A CN 201310435830A CN 104041863 B CN104041863 B CN 104041863B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/60—Edible seaweed
Abstract
The present invention relates to main laminaria knotting method and a device, which solve the technical problem that existing artificial knotting method is wasted time and energy, efficiency is low, operating condition is severe, it includes once folding device, twice-folding device, folding device and grab tensile device three times, once fold device, twice-folding device, three folding devices and grab tensile device and be mutually matched connection, the composite can be widely applied to Thallus Laminariae (Thallus Eckloniae) knotting.
Description
Technical field
The present invention relates to a kind of automatic knotting equipment and method, specifically Thallus Laminariae (Thallus Eckloniae) knotting method and dress
Put.
Background technology
Along with terrestrial vegetable food, security issues become increasingly urgent, and people have progressively turned to sight Sargassum.
Introducing according to connoisseur, Thallus Laminariae (Thallus Eckloniae) has " longevity greens/mustard green ", " king of basic food " " containing iodine champion "
Good reputations such as " Cordyceps in ocean ", Thallus Laminariae (Thallus Eckloniae) contains 23 kinds of nutritional labelings of needed by human body, contains
There are substantial amounts of calcium, iodine, mannitol etc..Human body daily absorption acid food is more, and Thallus Laminariae (Thallus Eckloniae) belongs to alkali
Property food, it is proposed that many edible kelps, with regulate human body acid-base degree balance, the most anticancer, anti-cancer,
Reduce blood pressure, blood fat, enrich the iodine, inducing diuresis to remove edema, radioprotective, obesity, enhancing immunity etc..
In the epoch eating, eating health, do not forgotten to eat the healthy longevity of Thallus Laminariae (Thallus Eckloniae) more.
Salting kelp knot is the bulk product of Thallus Laminariae (Thallus Eckloniae) deep processing, still relies at present and beats to Thallus Laminariae (Thallus Eckloniae) by hand
Knot, this method wastes time and energy, efficiency is low, cost is high, and the working environment of workers is poor in addition.
Authorization Notice No. is CN1327799C, the Chinese patent of entitled " automatic machine for knotting sea-tangle "
Disclose a kind of Thallus Laminariae (Thallus Eckloniae) and break into the device of knot, but this device manufacturing cost is high, knotting speed is slow,
Success rate is low, it is impossible to use in Thallus Laminariae (Thallus Eckloniae) industrialization volume production.
Summary of the invention
The present invention is contemplated to solve that existing artificial knotting method is wasted time and energy, efficiency is low, operation bar
The technical problem that part is severe, it is provided that a kind of low cost of manufacture, yield rate is high, and concordance is good, automatically
Change degree is high, and production efficiency is high, and production cost is low, can form the Thallus Laminariae (Thallus Eckloniae) knotting of production in enormous quantities
Method and device.
The Thallus Laminariae (Thallus Eckloniae) knotting device of the present invention is different from the principle of manual knotting, in manual knotting, and behaviour
One end of Thallus Laminariae (Thallus Eckloniae) bar is pulled out after first being looped by Thallus Laminariae (Thallus Eckloniae) bar with finger from circle by author, and strain,
Cutting off, this process efficiency is relatively low, and operator carries glove to be difficult to operation, and without glove, finger
Operator can be damaged by long-term contact with salting Thallus Laminariae (Thallus Eckloniae), thus recruitment is more difficult.By salting sea
Tape reclaims after being distributed in man of peasant household knotting, is difficult to again ensure the safety of food hygiene, product matter
Measure wayward, it is impossible to realize large-scale industrial production.
The technical scheme is that, it is provided that a main laminaria knotting device, it includes once folding dress
Put, twice-folding device, fold devices and grab tensile device for three times, described once fold device,
Twice-folding device, three folding devices and grab tensile device are mutually matched connection；
Once folding device and include that groove core apparatus, groove core apparatus are provided with central layer, central layer is provided with notch,
Angle [alpha] between notch and the axis of central layer in the range of: 0 ° < α < 90 °, more preferably
45°<α<60°。
Preferably, the width of notch is 20～60mm, and the degree of depth is 20～60mm.
Preferably, groove core apparatus is additionally provided with location-plate, central layer frame, pressing plate beam, cutter beam；Central layer with
Central layer frame connects, and pressing plate beam is provided with pressing plate and upper roller, and cutter beam is provided with knife rest, and knife rest is provided with cutter
Sheet, cutter beam is provided with lower roller；Cutter beam is connected with central layer frame.
Preferably, grab tensile device is provided with clamping cylinder, draft cylinder, fore-clamp plate-girder, presss from both sides afterwards
Plate-girder, dynamic clamping plate axle, dynamic clamping plate and clamp plate, clamping cylinder is connected with dynamic clamping plate, draft cylinder
It is connected with fore-clamp plate-girder, rear plate beam；Clamp plate is fixedly connected on described fore-clamp plate-girder and rear plate
Liang Shang, the angle between angle and notch and the axis of central layer between clamp plate and the axis of central layer
Identical；Dynamic clamping plate are hinged on fore-clamp plate-girder, rear plate beam by dynamic clamping plate axle.
Preferably, twice-folding device is the frid being located on central layer and frid cylinder, and frid is provided with
Front frid and drop end, front frid and drop end be provided with the notch equivalently-sized with the notch of central layer,
Frid cylinder is connected with front frid and drop end.
Preferably, fold device three times and include that door frame beam, door frame beam are provided with plate beam guide rod, insert
Plate-girder guide rod is provided with plate beam, and plate beam is provided with plate, between plate and the axis of central layer
Angle between angle with notch and the axis of central layer is identical, and plate beam connects cylinder.
The present invention also provides for a main laminaria knotting method, comprises the following steps:
(1) Thallus Laminariae (Thallus Eckloniae) bar is once converted into the U-shaped that two ends are staggered；
(2) the Thallus Laminariae (Thallus Eckloniae) bar after once folding carries out the annular that twice-folded becomes two ends to interlock；
(3) the Thallus Laminariae (Thallus Eckloniae) bar after twice-folded carries out three times being folded into staggered back-shaped in two ends；
(4) the Thallus Laminariae (Thallus Eckloniae) bar after folding three times carries out grab tensile knotting.
The invention has the beneficial effects as follows, the invention of Thallus Laminariae (Thallus Eckloniae) knotting device makes to become automation by hand,
Make to still rely at present and manual tie a knot severe, time-consuming, the laborious work of this work situation to Thallus Laminariae (Thallus Eckloniae)
Make to become to clean, simply, fast.
The speed that the Thallus Laminariae (Thallus Eckloniae) knotting device of the present invention is tied a knot at present is 60 per minute, and success rate is more than
95%.
Further aspect of the present invention and aspect, by the detailed description of the invention below with reference to accompanying drawing
In description, it is clearly stated that.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic diagram of this frame structure；
Fig. 3 is the structural representation of groove core apparatus；
Fig. 4 is the structural representation of grab tensile device；
Fig. 5 is the structural representation of door frame and board plug device；
Fig. 6 is groove core apparatus working position structural representation；
Fig. 7 is Thallus Laminariae (Thallus Eckloniae) bar structural representation when being once folded into the staggered U-shaped in two ends；
Fig. 8 is Thallus Laminariae (Thallus Eckloniae) bar twice-folded structural representation when becoming staggered annular in two ends；
Fig. 9 is Thallus Laminariae (Thallus Eckloniae) bar structural representation when being folded into staggered back-shaped in two ends for three times；
Figure 10 is the angle schematic diagram between notch and the axis of central layer；
Figure 11 is the structural representation of the embodiment of the present invention 2.
Detailed description of the invention
Referring to the drawings, with specific embodiment, the present invention is described in further detail.
Embodiment 1
As it is shown in figure 1, this Thallus Laminariae (Thallus Eckloniae) knotting device includes frame structure 100, groove core apparatus 200, folder
Hold stretching device 300, door frame and board plug device 400.
As in figure 2 it is shown, frame structure 100 includes framework 110, rocking arm and base 111, cradle air cylinder seat
112, door frame cylinder block 113, cradle air cylinder 122, door frame cylinder 114, vertical shaft upper plate 115, vertical
Axle lower plate 116, vertical shaft 117, guide plate 118, timing baffle plate 119, reel cage 120, cradle air cylinder
Seat 121 and connecting rod 130.
Rocking arm and base 111 is arranged on framework 110, cradle air cylinder seat 112 and door frame cylinder block 113
It is separately mounted on framework 110.Cradle air cylinder 122 and cradle air cylinder seat 112 hinge, door frame gas
Cylinder 114 and door frame cylinder block 113 hinge.Vertical shaft 117 is by vertical shaft upper plate 115 and vertical shaft lower plate
116 are connected on framework 110.Guide plate 118 and timing baffle plate 119 are arranged on framework 110.
Reel cage 120 is connected with rocking arm and base 111, and cradle air cylinder seat 121 is located on reel cage 120, connecting rod 130
One end be connected with rocking arm and base 111.
As depicted in figs. 1 and 2, between groove core apparatus 200 and frame structure 100 by reel cage 120,
Connecting rod 130 connects, and connecting portion uses axial screw.Cradle air cylinder 122 can make groove core apparatus
200 at reciprocally swinging between station and feeding station of tiing a knot.
As it is shown on figure 3, groove core apparatus 200 include central layer 210, front frid 211, drop end 212,
Location-plate 213, frid cylinder 214, central layer frame 215, pressing plate beam 220, pressing plate 221, upper roller
222, cutter beam 230, knife rest 231, blade 232 and lower roller 233.Frid cylinder 214 respectively with
Front frid 211 and drop end 212 connect, and central layer 210 is connected with central layer frame 215, front frid 211,
Drop end 212 and central layer 210 are provided with notch 216.Upper roller 222 is located on pressing plate beam 220.
Cutter beam 230 is connected with central layer frame 215, and knife rest 231 is connected with cutter beam 230, blade 232 and cutter
Beam 230 connects.
As shown in Figure 10, notch 216 wide 20～60mm, deep 20～60mm, with central layer 210
Angle α between axis is 0 °～90 °, preferably 45 °～60 °.Front frid 211, pit
Plate 212 can do reversely reciprocating motion along the axis of central layer 210 under the effect of frid cylinder 214,
Pressing plate beam 220 is with axle 01 for axle center reciprocally swinging, and band dynamic pressure plate 221 compresses Thallus Laminariae (Thallus Eckloniae) bar, cutter beam 230
With axle 02 for axle center reciprocally swinging, band cutting blade 232 cuts Thallus Laminariae (Thallus Eckloniae) bar.
As it is shown in figure 5, door frame and board plug device 400 include door frame beam 410, door frame standpipe 411,
Supporting plate 412, flat shaft pressuring plate 413, plate cylinder block 414, door frame cylinder block 415, synchronization board shaft
416, plate 420, plate beam 421, plate beam guide rod 422, plate beam cylinder block 423 and plate
Cylinder 424.Door frame beam 410 is connected with door frame standpipe 411, plate beam guide rod 422 and door frame beam
410 connect, and plate cylinder 424 is connected with plate cylinder block 414, plate beam cylinder block 423 respectively.
Supporting plate 412 is connected with door frame standpipe 411, and flat shaft pressuring plate 413 is connected with supporting plate 412, synchronous plate
Axle 416 is connected with supporting plate 412.Plate 420 is connected with plate beam 421, and plate beam 421 is being inserted
Move reciprocatingly along plate beam guide rod 422 under the effect of plate cylinder 424, drive plate 420 to realize
Fold the action of Thallus Laminariae (Thallus Eckloniae) bar.Angle between the axis of plate 420 and central layer 210 and notch 216
With angle between the axis of central layer 210 is identical.
As shown in Figure 4, grab tensile device 300 include fore-clamp plate-girder 310, rear plate beam 311,
Dynamic clamping plate 312, clamp plate 313, dynamic clamping plate axle 314, clamping cylinder 315, draft cylinder 340,
Synchronous plate 320, synchronization connecting plate 321, flat axle 330 and exhaust hood frame 341 and front air cylinder frame 342.
Two clamp plates 313 are respectively fixedly connected with on fore-clamp plate-girder 310, rear plate beam 311, clamp plate
The folder between angle and the axis of notch 216 and central layer 210 between 313 and the axis of central layer 210
Angle is identical.Dynamic clamping plate 312 are hinged on fore-clamp plate-girder 310, rear plate beam by dynamic clamping plate axle 314
On 311.Exhaust hood frame 341, front air cylinder frame 342 respectively with rear plate beam 311, fore-clamp plate-girder 310
Connecting, draft cylinder 340 is connected with exhaust hood frame 341 and front air cylinder frame 342.Fore-clamp plate-girder 310,
Rear plate beam 311 is connected with flat axle 330.Synchronize connecting plate 321 respectively with rear plate beam 311, fore-clamp
Plate-girder 310 connects, and synchronous plate 320 connects with Tong Bu connecting plate 321.Dynamic clamping plate 312 and clamping gas
Cylinder 315 connects.
The flat axle 330 of grab tensile device 300 door frame and the flat shaft pressuring plate 413 of board plug device 400
Being fastened on the supporting plate 412 of door frame and board plug device 400, synchronous plate 320 is arranged on door frame and inserts
In the synchronization board shaft 416 of panel assembly 400, door frame and board plug device 400 are at door frame cylinder 114
Can move reciprocatingly along vertical shaft 117 under Zuo Yong.
Below the work process of this device is been described by:
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 6, Thallus Laminariae (Thallus Eckloniae) bar 10 is lain in by groove core apparatus 200
Composition once folds between the location-plate 213 of device, starts the cradle air cylinder 122 of frame structure 100,
Groove core apparatus 200 under the effect of cradle air cylinder 122 to knotting station motion during, pressing plate
Upper roller 222 on beam 220 departs from timing baffle plate 119, and pressing plate beam 220 is in the effect of torsion spring
Lower band dynamic pressure plate 221 compresses Thallus Laminariae (Thallus Eckloniae) bar 10, and the lower roller 233 on cutter beam 230 is along guide plate 118
Curved surface roll, blade 232 completes cutting action, Thallus Laminariae (Thallus Eckloniae) bar 10 quilt under the drive of cutter beam 230
Cut into the length of setting.
As shown in Figure 1, Figure 2, shown in Fig. 4 and Fig. 7, start door frame cylinder 114, grab tensile device
300 are travel downwardly under the effect of door frame cylinder 114, and dynamic clamping plate 312 fall into groove with clamp plate 313
In the notch 216 of core apparatus 200, the U-shaped Thallus Laminariae (Thallus Eckloniae) that Thallus Laminariae (Thallus Eckloniae) bar 10 is staggered by being once folded into two ends
Bar 11.
As shown in Fig. 3, Fig. 8, be folded into the Thallus Laminariae (Thallus Eckloniae) bar of U-shaped further by frid cylinder 214,
Under the effect of the twice-folding device that front frid 211 and drop end 212 are constituted, start frid cylinder
214, front frid 211, drop end 212 be synchronous backward motion under the effect of frid cylinder 214,
The two ends of U-shaped Thallus Laminariae (Thallus Eckloniae) bar 11 are along dynamic clamping plate 312, along folding on clamp plate 313, form two ends and hand over
Wrong annular Thallus Laminariae (Thallus Eckloniae) bar 12.
As shown in figs. 5 and 9, by the Thallus Laminariae (Thallus Eckloniae) bar of twice-folded further by door frame beam 410, insert
Under the effect of three folding devices that plate-girder 421 and plate 420 are constituted, start plate cylinder 424,
Plate 420 inserts dynamic between clamping plate 312 and clamp plate 313 under the effect of plate cylinder 424
Gap, the annular Thallus Laminariae (Thallus Eckloniae) bar 12 that two ends interlock is folded to form the back-shaped Thallus Laminariae (Thallus Eckloniae) bar 13 that two ends are staggered.
Finally, the Thallus Laminariae (Thallus Eckloniae) bar folded by three times is by clamping cylinder 315, draft cylinder 340, dynamic folder
Under the effect of the grab tensile device that plate 312 and clamp plate 313 are constituted, start clamping cylinder 315,
Dynamic clamping plate 312 its end under the effect of clamping cylinder 315 presses to clamp plate 313, and such two ends are handed over
The passive clamping plate in two ends 312 and the clamp plate 313 of wrong back-shaped Thallus Laminariae (Thallus Eckloniae) bar 13 are clamped, and then start and draw
Stretching cylinder 340 promotes fore-clamp plate-girder 310 and rear plate beam 311 same along the axis direction of flat axle 330
Step negative drawing motion, Thallus Laminariae (Thallus Eckloniae) bar is stretched, and forms kelp knot, and knotting completes.
Frame structure 100, groove core apparatus 200, grab tensile device 300, door frame and board plug device
The action of each cylinder on 400 can be by Controlled by Programmable Controller.
Embodiment 2
As shown in figure 11, the groove core apparatus 200 of the present invention, grab tensile device 300, door frame and
The repeatable setting of board plug device 400, forms the Thallus Laminariae (Thallus Eckloniae) knotting device of multistation.
It will be apparent to those skilled in the art that the cylinder part in previous embodiment can also use oil cylinder
Replace.
Claims (4)
1. a main laminaria knotting device, it is characterized in that including once folding device, twice-folding device,
Fold devices and grab tensile device for three times, described once fold device, twice-folding device, three
Secondary folding device and grab tensile device are mutually matched connection；
The described device that once folds includes that groove core apparatus, described groove core apparatus are provided with central layer, described core
Plate is provided with notch, the angle [alpha] between the axis of described notch and described central layer in the range of: 0 °
<α<90°；
Described groove core apparatus is additionally provided with location-plate, central layer frame, pressing plate beam, cutter beam；Described central layer with
Described central layer frame connects, and described pressing plate beam is provided with pressing plate and upper roller, and described cutter beam is provided with knife rest,
Described knife rest is provided with blade, and described cutter beam is provided with lower roller；Described cutter beam and described central layer frame
Connect；
Described grab tensile device be provided with clamping cylinder, draft cylinder, fore-clamp plate-girder, rear plate beam,
Dynamic clamping plate axle, dynamic clamping plate and clamp plate, described clamping cylinder is connected with described dynamic clamping plate, described in draw
Stretch cylinder to be connected with described fore-clamp plate-girder and rear plate beam；Described clamp plate be fixedly connected on described before
On clamping plate beam, rear plate beam, the angle between described clamp plate and the axis of described central layer is with described
Angle between the axis of notch and described central layer is identical；Described dynamic clamping plate pass through described dynamic clamping plate axle
It is hinged on described fore-clamp plate-girder, rear plate beam；
Described twice-folding device is to be located at the frid on described central layer and frid cylinder, described frid
Being provided with front frid and drop end, described front frid and described drop end are provided with and the notch of described central layer
Equivalently-sized notch, described frid cylinder is connected with described front frid and described drop end；
Fold device described three times and include that door frame beam, described door frame beam are provided with plate beam guide rod, institute
Stating plate beam guide rod and be provided with plate beam, described plate beam is provided with plate, and described plate is with described
Angle between the axis of central layer is identical with the angle between the axis of described notch and described central layer,
Described plate beam connects cylinder.
Thallus Laminariae (Thallus Eckloniae) knotting device the most according to claim 1, it is characterised in that the width of described notch
Degree is 20～60mm, and the degree of depth is 20～60mm.
Thallus Laminariae (Thallus Eckloniae) knotting device the most according to claim 1, it is characterised in that described notch and institute
State angle [alpha] between the axis of central layer in the range of: 45 ° < α < 60 °.
4. apply a Thallus Laminariae (Thallus Eckloniae) knotting method for Thallus Laminariae (Thallus Eckloniae) knotting device as claimed in claim 1, its
Feature is to comprise the following steps:
(1) Thallus Laminariae (Thallus Eckloniae) bar is once folded into the U-shaped that two ends are staggered；
(2) the Thallus Laminariae (Thallus Eckloniae) bar after once folding carries out the annular that twice-folded becomes two ends to interlock；
(3) the Thallus Laminariae (Thallus Eckloniae) bar after twice-folded carries out three times being folded into staggered back-shaped in two ends；
(4) the Thallus Laminariae (Thallus Eckloniae) bar after folding three times carries out grab tensile knotting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310435830.2A CN104041863B (en) | 2013-09-23 | 2013-09-23 | Thallus Laminariae (Thallus Eckloniae) knotting method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310435830.2A CN104041863B (en) | 2013-09-23 | 2013-09-23 | Thallus Laminariae (Thallus Eckloniae) knotting method and device |
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| Publication Number | Publication Date |
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| CN104041863A CN104041863A (en) | 2014-09-17 |
| CN104041863B true CN104041863B (en) | 2016-11-16 |
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| CN201310435830.2A Active CN104041863B (en) | 2013-09-23 | 2013-09-23 | Thallus Laminariae (Thallus Eckloniae) knotting method and device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104188080A (en) * | 2014-09-18 | 2014-12-10 | 天津明佳智能包装科技有限公司 | Vermicelli winding, conveying and tying device and processing method |
| CN106136282A (en) * | 2015-04-10 | 2016-11-23 | 王龙 | A kind of method and apparatus of food filament automatic knotting |
| CN104770779B (en) * | 2015-04-15 | 2018-08-07 | 青岛农业大学 | Machine for knotting sea-tangle and knotting method |
| CN116138470A (en) * | 2022-09-07 | 2023-05-23 | 黄建山 | Kelp knotting device and knotting method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09322740A (en) * | 1996-04-05 | 1997-12-16 | Kazuo Honma | Production of knotted sea tangle and apparatus therefor |
| JPH104911A (en) * | 1996-06-18 | 1998-01-13 | Orihiro Eng Kk | Device for knotting thin japanese noodle made from devil 's tongue starch |
| CN101822394A (en) * | 2010-03-09 | 2010-09-08 | 福建省水产研究所 | Intelligent kelp automatic knot tying machine |
-
2013
- 2013-09-23 CN CN201310435830.2A patent/CN104041863B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09322740A (en) * | 1996-04-05 | 1997-12-16 | Kazuo Honma | Production of knotted sea tangle and apparatus therefor |
| JPH104911A (en) * | 1996-06-18 | 1998-01-13 | Orihiro Eng Kk | Device for knotting thin japanese noodle made from devil 's tongue starch |
| CN101822394A (en) * | 2010-03-09 | 2010-09-08 | 福建省水产研究所 | Intelligent kelp automatic knot tying machine |
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| CN104041863A (en) | 2014-09-17 |
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