CN104040088A - Decorative insulative products for construction - Google Patents
Decorative insulative products for construction Download PDFInfo
- Publication number
- CN104040088A CN104040088A CN201180073543.0A CN201180073543A CN104040088A CN 104040088 A CN104040088 A CN 104040088A CN 201180073543 A CN201180073543 A CN 201180073543A CN 104040088 A CN104040088 A CN 104040088A
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- product
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- basalis
- outer protection
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Links
- 238000010276 construction Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims description 126
- 238000000034 method Methods 0.000 claims description 32
- 238000009413 insulation Methods 0.000 claims description 22
- 239000012779 reinforcing material Substances 0.000 claims description 17
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000004575 stone Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 238000004079 fireproofing Methods 0.000 claims description 5
- 239000006261 foam material Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000565 sealant Substances 0.000 description 9
- 208000034189 Sclerosis Diseases 0.000 description 6
- 230000035515 penetration Effects 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 239000011505 plaster Substances 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 229920005830 Polyurethane Foam Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 210000003746 feather Anatomy 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 239000011496 polyurethane foam Substances 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 2
- 239000005041 Mylar™ Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003619 algicide Substances 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000004795 extruded polystyrene foam Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000000855 fungicidal effect Effects 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
- E04F13/0876—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer the covering layer comprising mutual alignment or interlocking means
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
- E04F13/185—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles with an outer layer imitating natural stone, brick work, tiled surface or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/233—Foamed or expanded material encased
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249987—With nonvoid component of specified composition
- Y10T428/249991—Synthetic resin or natural rubbers
- Y10T428/249992—Linear or thermoplastic
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Building Environments (AREA)
Abstract
A decorative, insulative product configured for application to the interior or exterior surfaces of a building structure is provided. The product includes one or more layers configured to form a rigid, puncture resistant outer protective surface for the product and a base layer configured to support the one or more layers. The one or more layers forming the outer surface of the product are configured to provide a desired aesthetic appearance to the building or structure and the base layer is configured to provide a thermal insulative value and an acoustic insulative value to the product.
Description
Background technology
The external surface of building and inner surface can utilize multiple material to cover, and described multiple material comprises that the material of natural materials, manufactured materials and imitation natural materials or manufactured materials covers.The non-limiting example of natural materials comprises wood and stone.The non-limiting example of manufactured materials comprises wooden partition, plaster and masonry.The examples of materials of imitating natural materials and manufactured materials comprises imitative stone, imitative wood, imitative wooden partition, imitative plaster and imitative masonry.
The outer cover of building is configured to resist weather conditions and protects the inside of building or structure to avoid weather effect.In addition, the outside of building and inner overburden can show the expectation aesthetic appearance to building or structure.
Imitate material and can adopt various ways, comprise separate piece or form the non-limiting example of the panel being combined by separate piece.Imitate material and can be applied to various types of fabric structures.Some examples that are configured to support to imitate the fabric structure of material comprise wood or metal framework part (pillar) or the frame unit that is covered and covered by one or more separation layer subsequently by sheet material (restrictive coating) layer.
If can improve and imitate material to be favourable.
Summary of the invention
Above-mentioned target and other targets of not enumerating are especially by being configured to be applied to the inner surface of fabric structure or the ornamental isolated product of external surface obtains.Described product comprises and being configured to the anti-basalis that penetrates one or more layer on outer protection surface and be configured to support described one or more layer of product formation rigidity.Described one or more layer that forms the external surface of product is configured to building or structure to provide the aesthetic appearance of expectation, and described basalis is configured to product that insulation value and sound insulation value are provided.
According to the present invention, also provide a kind of manufacture to be configured to be applied to the method for the inner surface of fabric structure or the ornamental isolated product of external surface.The method is included in the step that forms one or more layer in mould; and the step that applies the basalis that is configured to described one or more layer of support on described one or more layer, wherein said one or more layer is configured to the anti-outer protection surface that penetrates of product formation rigidity.Described one or more layer that forms the external surface of product is configured to building or structure to provide the aesthetic appearance of expectation, and described basalis is configured to product that insulation value and sound insulation value are provided.
According to the present invention, also provide a kind of building wall that is coated with ornamental isolated product.Described building wall comprises and forms a plurality of frame units of external surface or inner surface and cover the external surface that formed by frame unit or a plurality of ornamental isolated product of inner surface.Described ornamental isolated product comprises and being configured to the anti-basalis that penetrates one or more layer on outer protection surface and be configured to support described one or more layer that forms described outer protection surface of product formation rigidity.Described one or more layer that forms the external surface of product is configured to the external surface of building wall or inner surface to provide the aesthetic appearance of expectation, and described basalis is configured to product that insulation value and sound insulation value are provided.
When reading according to annexed drawings, each target of the present invention and advantage become for those skilled in the art more clear by describing in detail below each embodiment.
Accompanying drawing explanation
Fig. 1 is the phantom drawing of ornamental isolated product;
Fig. 2 is that the ornamental isolated product of a plurality of Fig. 1 combines with for example front plan view of covering building wall;
Fig. 3 is that the ornamental isolated product of a plurality of Fig. 1 combines with for example phantom drawing of covering building corner part;
Fig. 4 is the side plan view of mould that is used to form the ornamental isolated product of Fig. 1.
The specific embodiment
Now will be by describing the present invention with particular reference to specific embodiment of the present invention.Yet the present invention can and should not be construed as with multi-form enforcement and be defined in embodiment set forth herein.But these embodiment are provided as and make the disclosure will be complete and completely to those skilled in the art, and will cover scope of the present invention completely.
Unless otherwise defined, as used herein all technology and scientific terminology have with the present invention under the general same meaning of understanding of one of those of ordinary skills.The term using in description of the invention is only for describing specific embodiment and not being intended to limit the present invention.As used in manual of the present invention and the claims of enclosing, single form " ", " one " and " described " are intended to comprise various ways, unless otherwise clear indication herein.
Unless otherwise illustrated, the size magnitude of describing as using in manual and claims, is understood to be in all examples and revises by term " approximately " such as all numerals of length, width, height etc.Therefore,, unless otherwise indication, the numerical characteristic of setting forth in manual and claims is the approximation that can depend on that the desired characteristic attempting to obtain in an embodiment of the present invention changes.Although setting forth digital scope and the parameter of wide region of the present invention is approximation, the numerical value of setting forth in particular example as far as possible accurately provides.Yet any numerical value all comprises some error inherently, these errors derive from the error of finding in they are measured separately inevitably.
Manual and accompanying drawing disclose and have been configured to define the ornamental isolated product of the inwall of building or the each several part of outer wall and for the production of the method for ornamental isolated product.Ornamental isolated product can be panel, bent angle or architectural decoration part.As discussed below, ornamental isolated product is used the mould manufacture that is filled with various material layers.
With reference now to accompanying drawing,, ornamental isolated product illustrates with label 10 generally.Ornamental isolated product 10(calls product 10 in the following text) be configured to generally be provided for being applied to the external surface of building and ornamental wooden partition material and the division board wall material of inner surface.Product 10 comprises the resin base material bed of material being applied on the basalis of being made by foam-based isolated material.Term " ornamental " is defined as decorative appearance is provided as used herein.Term " isolated material " is defined as any material that is configured to provide insulation value (R) or sound insulation value as used herein.Term " product " is defined as any expectation form as used herein, comprises panel, turning and decoration.Term " layer " is defined as quantity or the thickness of material as used herein.Term " resin-based " is defined as the material with polymeric substrates as used herein.
As shown in Figure 1, product 10 has front 12, the back side 14, top edge 16, feather edge 18, first side edge 20 and second side edge 22.As being explained in more detail below, product 10 is formed by the mould that is filled with various material layers.In the embodiment shown, positive 12 have the grain surface that imitates multiple natural stone.What term " grain surface " was defined as that simulation represented object as used herein can perceived quality.In other embodiments, positive 12 can have imitation other materials, for example the grain surface of the non-limiting example of masonry, natural wood, plaster or wooden partition.Yet, should be understood that, in other embodiments, positive 12 can have without texture or smooth surface.Term " smoothly " surface is defined as substantially continuous flat surfaces as used herein.
In the embodiment shown in fig. 1, top edge 16, feather edge 18 and opposed first side edge 20 and second side edge 22 have smooth surface.Alternatively, in other embodiments, top edge 16, feather edge 18 and opposed first side edge 20 and second side edge 22 can have the grain surface that imitates the other materials for front 12 as discussed above.
In the embodiment shown, the back side 14 of product 10 has without grain surface.Alternatively, the back side 14 can have any other the texture that contributes to be applied to body structure surface, for example grey mud layer.
Refer again to Fig. 1, product 10 has length L P and height H P.In the embodiment shown, the length L P of product 10 from about 12.0 inches (30.5cm) in the scope of about 48.0 inches (121.9cm), the height H P of product 10 from about 4.0 inches (10.2cm) in the scope of about 16.0 inches (40.6cm).In other embodiments, the length L P of product 10 can be less than about 12.0 inches (30.5cm), or be greater than about 48.0 inches (121.9cm), and the height H P of product 10 can be less than about 4.0 inches (10.2cm), or be greater than about 16.0 inches (40.6cm).Although the product 10 shown in Fig. 1 is shown having rectangular shape substantially, should be understood that in other embodiments, product 10 can have other intended shape, comprises erose non-limiting example.
Refer again to Fig. 1, product 10 comprises skin 30, optional intermediate layer 32 and basalis 34.
Outer 30 are configured to product 10 that protection surface and decorative surface are provided.In some examples, product 10 can be applied to the external surface of building.In these cases, the skin 30 of product 10 can with ambient conditions, for example rain, rain and snow mixed, hail and snow contact.Therefore, outer 30 be configured to substantially protect product not to be subject to the damage of ambient conditions.
As discussed above, outer 30 are configured to product 10 that decorative surface is provided.Therefore, outer 30 surface can have various colorants and pattern.
In the embodiment shown, form the material of skin 30 by unsaturated polymer sill, for example the non-limiting example of mylar or epoxy resin forms.Yet, can also use other expectation materials that are enough to product 10 to provide protection surface and decorative surface.As will be discussed in more detail below, in the embodiment shown, outer 30 by being ejected into unsaturated polymer sill in mould and forming.Yet in other embodiments, outer 30 can pass through the method for other expectations, comprise that the unsaturated polymer sill that use can be cast forms.
Selectively, outer 30 can comprise reinforcing material (not shown).Reinforcing material is configured to skin 30 to provide hardness and the penetration-resistant of aspiration level.In certain embodiments, reinforcing material can be fibrous material, for example the non-limiting example of glass fiber or carbon fiber.In other embodiments, reinforcing material can be other materials, for example sand, quartz, the rubber tyre pulverizing and sawdust.In other embodiments, can use other suitable reinforcing materials.
Selectively, outer 30 can comprise and are configured to desired characteristic to bestow various additives or the coating to product 10.As a non-limiting example, outer 30 can comprise fire proofing material.The example of fire proofing material comprises aluminium hydroxide and boron.Can add other additives or protective coating with according to specified conditions, ultraviolet, solar radiation and/or the temperature for example extremely exposing adjusts outer 30.Protective coating can also comprise other additive, for example algicide or fungicide.
Outer 30 have thickness T 1.Outer 30 thickness T 1 is configured to provide expectation big or small intensity and penetration-resistant to outer 30.In the embodiment shown, thickness T 1 is in from about 0.02 inch (0.5mm) to the scope of about 0.12 inch (3.0mm).In other embodiments, outer field thickness T 1 can be less than about 0.02 inch (0.5mm), or is greater than about 0.12 inch (3.0mm).
Refer again to embodiment illustrated in fig. 1ly, product 10 comprises optional intermediate layer 32.Optional intermediate layer 32 is configured to skin 30 to provide support, thereby improves outer 30 rigidity and penetration-resistant.Yet, should be understood that, in other embodiments, the size and dimension that the structure with outer 30 of product 10 is associated can provide enough rigidity and penetration-resistants to product 10, to eliminate the needs to intermediate layer 32.
In the embodiment shown, the material that forms intermediate layer 32 is unsaturated polymer sill, for example the non-limiting example of mylar, epoxy resin or high density polyurethane foam.Yet, can also use the material being enough to outer 30 other expectations that provide support.As being also discussed in more detail below, in the embodiment shown, intermediate layer 32 is by being ejected in mould by unsaturated polymer sill and being ejected into by forming on outer 30 inner surfaces that form.Yet in other embodiments, intermediate layer 32 can form by the method for other expectations, comprises the unsaturated polymer sill that use can be cast.
Selectively, intermediate layer 32 can comprise reinforcing material (not shown).Reinforcing material is configured to intermediate layer 32 to provide intensity and the penetration-resistant of aspiration level.In certain embodiments, reinforcing material can be with identical for outer 30 reinforcing material, for example glass fiber or carbon fiber.In other embodiments, reinforcing material can be the material of other expectations.
Intermediate layer 32 has thickness T 2.The thickness T 2 in intermediate layer 32 is configured to combine and provide the resin base material bed of material with total expectation thickness to product 10 with the thickness T 1 of skin 30.In the embodiment shown, thickness T 2 from about 0.12 inch (3.0mm) in the scope of about 0.32 inch (8.0mm).In other embodiments, the thickness T 2 in intermediate layer 32 can be less than about 0.12 inch (3.0mm) or be greater than about 0.32 inch (8.0mm).Selectively (if needs), the thickness in intermediate layer 32 can change as desired, thereby improves outer 30 rigidity and penetration-resistant, and the general thickness of the resin base material bed of material is provided.
In the embodiment shown, the thickness T 2 in outer 30 thickness T 1 and intermediate layer 32 is combined in from about 0.14 inch (3.6mm) in the scope of about 0.44 inch (11.2mm).In other embodiments, the combination of the thickness T 2 in outer 30 thickness T 1 and intermediate layer 32 can be less than about 0.14 inch (3.6mm) or be greater than about 0.44 inch (11.2mm).
Refer again to Fig. 1, basalis 34 is configured to product 10 hot separation number (R) is provided and provides sound insulation value to product 10.Term " insulation value " is defined as the mobile ability of thermal energy that substantially hinders of material as used herein.Affect the material that the insulation value of product 10 and the factor of sound insulation value comprise the thickness of basalis 34 and be used to form basalis 34.
Basalis 34 has nominal or average thickness T3.In the embodiment shown, thickness T 3 from about 0.59 inch (15.0mm) in the scope of about 11.8 inches (300.0mm).In other embodiments, the thickness T 3 of basalis 34 can be less than about 0.59 inch (15.0mm) or about 11.8 inches (300.0mm).
In the embodiment shown, the material of formation basalis 34 is polymer-base foam material, for example polyurethane foam.In other embodiments, forming the material of basalis 34 can be for other materials or be the combination of material that comprises the non-limiting example of the polyurethane foam of being combined with expansion or extruded polystyrene foam.Therefore,, as a non-limiting example, there is the thickness T 3 of 0.79 inch (20mm) and the basalis 34 that formed by polymer-base foam material produces about 20 insulation value (R).Other combinations of the material of the thickness of basalis 34 and formation basalis 34 can provide other desired insulation values (R).
In a similar manner, there is the thickness T 3 of 0.79 inch (20mm) and the basalis 34 that formed by polymer-base foam material is created in from about 0.2 to the noise reduction coefficient (NRC) in about 0.7 scope.NRC determines and absorbs for assessment of granular material the individual event index (single-number index) of much noises in the test of laboratory.This industrial standard changes to 1(from zero (all reflections) and all absorbs).NRC makes intermediate frequency acoustical absorptivity (250,500,1000 with 2000 hertz) on average become simply rounding to approaching most 5%.Other combinations of the material of the thickness of basalis 34 and formation basalis 34 can provide the sound insulation value of other expectations.
Selectively, basalis 34 can comprise reinforcing material (not shown).Reinforcing material is configured to basalis 34 to provide expectation big or small rigidity and penetration-resistant.In certain embodiments, reinforcing material can be fibrous material, for example the non-limiting example of glass fiber or carbon fiber.In other embodiments, reinforcing material can be other materials, for example sand, quartz, the rubber tyre pulverizing and sawdust.In other embodiments, can use other suitable reinforcing materials.
Selectively, basalis 34 can comprise various additives or the coating that is configured to product 10 to bestow desired characteristic.As a non-limiting example, basalis 34 can comprise fire proofing material as discussed above.
With reference now to Fig. 2,, can form wall 50 in conjunction with a plurality of product 10A-10G.In embodiment as shown in Figure 2, a plurality of product 10A-10G can be selectively with connecting method moulding, thereby allows adjacent product 10A-10G in the mode of natural look more, to be combined together and to avoid the outward appearance of the rectangular faceplate that simply stacks together.In other embodiments, product 10A-10G can have is enough to allow adjacent product 10A-10G with other shapes that more mode of natural look is combined together, for example rectangle, square or erose non-limiting example.
In the embodiment shown, the adjacent side edge of product 10A-10G has straight and smooth surface substantially, allows by this to closely cooperate between adjacent product 10A-10G.In other embodiments, the adjacent side edge of product 10A-10G can have is enough to allow close-fitting other surfaces between adjacent product 10A-10G.
As shown in Figure 2, optional sealant 52 is placed between the adjacent side edge of product 10A-10G.Sealant 52 is configured to the gap forming between the adjacent side edge of sealed product 10A-10G, has substantially stoped by this acoustic energy, thermal energy and moisture to flow through wall 50.In the embodiment shown, sealant 52 is polymeric materials, for example polyurethane.Yet sealant 52 can be the material of other expectations.
Although the wall 50 shown in Fig. 2 is shown having seven product 10A-10G and has rectangular shape substantially, but should be understood that, in other embodiments, wall can have the product 10 of any desired amt and can have any intended shape, comprises irregularly shaped.
With reference now to Fig. 3,, can combine a plurality of product 110A-110E and form corner part 150.In embodiment as shown in Figure 3, product 110A-110E can be selectively with connecting method moulding, thereby allows adjacent product 110A-110E to be combined together in the mode of natural look more, and has avoided the outward appearance of the rectangular faceplate that simply stacks together.In other embodiments, product 110A-110E can have other shapes that are enough to allow product 110A-110E to be combined together in the mode of natural look, for example rectangle, square or erose non-limiting example.
In the embodiment shown, the adjacent side edge of product 110A-110E has straight and smooth surface substantially, allows by this closely cooperating between adjacent product 110A-110E.In other embodiments, the adjacent side edge of product 110A-110E can have is enough to allow close-fitting other surfaces between adjacent product 110A-110E.
As shown in Figure 3, optional sealant 152 is placed between the adjacent side edge of product 110A-110E.In the embodiment shown, sealant 152 is identical or similar with sealant 52 discussed above with shown in Fig. 2.In other embodiments, sealant 152 can be not identical with sealant 52 discussed above with shown in Fig. 2.
Although the corner part 150 shown in Fig. 3 is shown having five product 110A-110E, should be understood that, in other embodiments, corner part 150 can have the product of any desired amt.And, although being illustrated, the corner part 150 shown in Fig. 3 make the side of corner part there is each other the orientation at right angle substantially, should be understood that, and in other embodiments, the side of corner part can have the orientation of any expectation each other.
With reference now to Fig. 4,, product mold illustrates with Reference numeral 60 generally.Product mold 60 is configured to manufacture a product 10.Product mold 60 comprises mold frame 62 and structural material 64.
As shown in Figure 4, product mold 60 is in the interior formation mold 70 of structural material 64.In the embodiment shown, mold 70 is orientated to and makes the skin 30 of product 10 with substantial horizontal arranged in orientation.Alternatively, in other embodiments, mold 70 can be oriented so that the skin 30 of product 10 is with the layout that is substantially vertically oriented.
Although the product mold 60 shown in Fig. 4 illustrates independent mold 70, should be understood that, product mold 60 can comprise the mold 70 of any desired amt.
Mold frame 62 is configured to braced structures material 64.In the embodiment shown, mold frame 62 is by rigid material, and for example metal is made.In other embodiments, mold frame 62 can be by other rigid materials that are enough to keep structural material 64, and for example reinforced plastics is made.
Refer again to Fig. 4, structural material 64 is placed in mold frame 62 and is configured to define mold 70.Structural material 64 is configured to be supported on the load forming during the formation of product 10.In certain embodiments, structural material 64 is flexible materials, and in other embodiments, structural material 64 can be rigid material.The non-limiting example that forms the flexible material of structural material 64 comprises silicone rubber and polyurethane.The non-limiting example that forms the rigid material of structural material 64 comprises epoxy, Teflon, polypropylene and polyurethane-Ji resin.In other embodiments, can form with the material of other expectations and be enough to as the structural material 64 of the load supporting material of rigid structural support substantially can be provided during the formation of product 10.
In other embodiments, product mold 60 can be made by solid slug material.Product mold 60 materials can be any materials that is suitable for forming the mould 60 that comprises mold 70.The non-limiting example of suitable material comprises for example polyurethane of latex rubber, elastic body, and thermoplastic polyvinyl chloride for example.
Describe the structure of product mold 60, used description to now form the method for product 10.At first, product mold 60 is placed on mould support part (not shown).Mould support part is configured at mould production period, product mold 60 be remained on and rigidly fixed in position.Mould support part can have the structure of any expectation.
Selectively, mould support part can be supported by die cushion (not shown).Die cushion is configured to when product mold 60 vibrates by optional mould vibrator (not shown) product mold 60 bufferings.When product mold 60 vibrates by mould vibrator, die cushion can be structure, mechanism or the device that is enough to any expectation of buffer product mould 60, or its combination, for example, and resilient snubber or airbag.
Selectively, in the time may requiring product mold 60 is located with respect to metering device (not shown), mould support part can be configured to vertical motion.In certain embodiments, mould support part can be connected to the hydraulic lift(ing) cylinder (not shown) of the vertical motion that is configured to facilitate product mold 60.In other embodiments, mould support part can be connected to is enough to other structures or the mechanism of lifting mould support part vertically, for example hydraulic cylinder or electric cylinder, or pinion and rack.
Refer again to Fig. 4, selectively, mould vibrator (not shown) can be connected to mould support part.Mould vibrator is configured to make product mold 60 vibrations.The material that the vibration of product mold 60 can promote to form the layer 30,32 and 34 of product 10 flows in all parts of mold 70.In certain embodiments, mould vibrator can be to provide the significantly hydraulic piston type vibrator of linear force (liner force).Example Shi You general headquarters of hydraulic piston type vibrator are at Bensalem, the model VTS50/10 that the Powtek Corporation of Pennsylvania sells.In other embodiments, mould vibrator can be to be enough to promote material to flow into other the suitable vibrators in all parts of mold 70, for example electronic or rotator shaker.
In operation, product mold 60 is fixed to mould supporter.Selectively, mold 70 can be coated with or be coated with one or more layer of suitable stone paint.Stone paint can apply by mechanism manually or automatically or the device of any expectation.
Next, mould support part (comprising product mold 60) is with respect to one or more metering device (not shown) location.Term " dosing " is defined as with the material of limited amount and manufactures a product 10 as used herein.Conventionally, metering device is configured to allow material to flow into mold 70.Metering device can have structure, mechanism or device or its combination of any expectation.In certain embodiments, independent metering device can be configured to sequentially skin 30 and intermediate layer 32 be applied to material.In other embodiments, can to skin 30 and intermediate layer 32, apply with the metering device separating.
Selectively, metering device can be connected to and supply with funnel (not shown).Supply with hopper structure one-tenth the material for skin 30 and intermediate layer 32 is supplied to metering device.Supplying with funnel can be structure, mechanism or device or its combination of any expectation.
Next, the material of the desired amount of formation outer 30 flows through and supplies with funnel and flow in metering device.As discussed in the early time, in certain embodiments, the material that forms skin 30 can be sprayable, for example, be injected in mold 70.In other embodiments, the material of formation outer 30 can deposit to or be cast in mold 70.When the skin 30 forming has the thickness T 1 in scope as discussed above, quantity of material is enough.Selectively, material can be forced to by the actuating of mould vibrator flow in all parts of mold 70.The actuating of mould vibrator can change the rheological equationm of state of material and allow material more easily to flow in all parts of mold 70.
After mold 70 has been received the desired amount of the material that forms outer 30, metering device and mould vibrator are stopped, and the material in mold 70 is hardened.Selectively, can conveniently form by the device of any expectation and the method for any expectation the sclerosis of the material of skin 30.
Next, the material of the desired amount in formation intermediate layer 32 flows through and supplies with funnel and flow in metering device.As discussed in the early time, in certain embodiments, the material that forms intermediate layer 32 can be sprayable, for example, be injected on the skin 30 in mold 70.In other embodiments, the material in formation intermediate layer 32 can deposit to or be cast on the skin 30 in mold 70.When the intermediate layer 32 forming has the thickness T 2 in scope as discussed above, quantity of material is enough.Selectively, material can be as discussed above actuating by mould vibrator be forced to flow in all parts of mold 70.
After mold 70 has been received the desired amount of the material that forms intermediate layer 32, metering device and mould vibrator are stopped, and allow the material in mold 70 to be hardened.Selectively, can use the device of any expectation and the method for any expectation, for example the non-limiting example of cure chamber conveniently forms the sclerosis of the material in intermediate layer 32.
Before 32 sclerosis of intermediate layer, by the method for any expectation, determine thickness T 1 and T2.If thickness T 1 and T2 are not enough to provide the thickness of base layer of resin as discussed above, use apparatus and method as described above to add additional materials to intermediate layer 32.
After mold 70 has been received the desired amount of the material that forms intermediate layer 32, metering device and mould vibrator are stopped, and the material in mold 70 is cured to gel state.Selectively, can conveniently form by the device of any expectation and the method for any expectation the solidifying of material in intermediate layer 32.
In intermediate layer, 32 have cured to gel state, and the material that forms basalis 34 deposits in mold 70 by foam metering device (not shown).The foamed material that forms the desired amount of basalis 34 flows through metering device.When basalis 34 is formed the thickness T 3 having in scope as discussed above, foamed material amount is enough.The material that is deposited that forms basalis 34 contacts also bonding with intermediate layer 32.Selectively, foamed material can be as discussed above actuating by mould vibrator be forced to flow in all parts of mold 70.
Selectively, the top of mold 70 can utilize the encapsulation of cover (not shown).Cover can be configured to control the vertical expansion of the foamed material that forms basalis 34.Optional cover can be any desired structure, mechanism or the device of vertical expansion that is enough to control to form the foamed material of basalis 34.Yet, should be understood that, cover is selectable, ornamental isolated product 10 can be put into practice in the situation that not covering.
When basalis 34 sclerosis, the skin 30 in mold 70, intermediate layer 32 and material form product 10.After sclerosis, product 10, with suitable method, comprises product mold 60 is removed from mold 70 through roller (not shown).Alternatively, can use any other method that product 10 is removed from product mold 60, for example, pressure fluid (for example air) be introduced between skin 30 and structural material 64, or can be used vacuum absorption method.
Refer again to Fig. 4, selectively, remove or releasing agent can be applied to mold 70 before deposition of material.Remove or releasing agent is configured to facilitate product 10 to remove from mold 70.Remove or releasing agent can be material or the combination of materials of any expectation.
Selectively, after product 10 removes from mould 60, product 10 can be used solidification equipment or the method for any expectation, and for example curing oven (not shown) is by further heat cure.In certain embodiments, optional solidifying can also be used to substantially reduce or eliminate any remaining smell.
Although described in the above as forming the product mold 60 shown in Fig. 4 of a kind of method of product 10, should be understood that, can use 10 the additive method of manufacturing a product.As a non-limiting example that forms the another kind of method of product 10, can use production stage below.First, basalis 34 can be by being incorporated into the foamed material that forms basalis 34 in the mould (not shown) with mold and forming.Mold can have the grain surface that imitates polylith natural stone.In other embodiments, mold can have imitation other materials, for example the grain surface of the non-limiting example of masonry, natural wood, plaster or wooden partition.Yet, should be understood that, in other embodiments, mold can have without texture or smooth surface.Term " smoothly " surface is defined as substantially continuous flat surfaces as used herein.
Foamed material can be identical with foamed material discussed above, yet, can use other foamed material.Selectively, foamed material can pass through the actuating of mould vibrator as mentioned above, or by the method for other expectations, comprises by being the pressure of the device formation of press form and be forced to flow in all parts of mold.
When sclerosis, formation removes from mold with the foamed material of the basalis of optional grain surface.Outer and optional intermediate layer can be applied to basalis.Outer and optional intermediate layer can comprise injection, casting or deposition in any expectation mode, uses structure, mechanism or the device of any expectation to be applied to basalis.When applying, outer and optional intermediate layer presents the optional grain surface of basalis.Selectively, skin can be by expectation by the fine finishining of aesthstic ground.
The principle of ornamental isolated product has been described in certain embodiments and for the production of the method for ornamental isolated product.Yet, should be understood that, ornamental isolated product and can be to put into practice except the specific mode that illustrates and describe for the production of the method for ornamental isolated product, and do not depart from the scope of the present invention.
Claims (20)
1. be configured to be applied to the inner surface of fabric structure or an ornamental isolated product for external surface, this product comprises:
Be configured to define anti-one or more layer that penetrates outer protection surface of rigidity for described product; With
Be configured to support the basalis of described one or more layer that forms described outer protection surface;
Wherein, described one or more layer that forms the described outer protection surface of described product is configured to building or structure to provide the aesthetic appearance of expectation; And
Wherein, described basalis is configured to product that insulation value and sound insulation value are provided.
2. product as claimed in claim 1, wherein, forms the surperficial described one or more layers of described outer protection and is formed by unsaturated polymer sill.
3. product as claimed in claim 2, wherein, described unsaturated polymer sill comprises reinforcing material.
4. product as claimed in claim 1, wherein, forms surperficial described one or more layer of described outer protection and comprises fire proofing material.
5. product as claimed in claim 1, wherein, the thickness of described one or more layer that forms described outer protection surface in having from about 0.02 inch (0.5mm) to the scope of about 0.44 inch (11.2mm).
6. product as claimed in claim 1, wherein, described one or more layer is configured with the grain surface that imitates polylith natural stone.
7. product as claimed in claim 1, wherein, described basalis is formed by polymer-base foam material.
8. product as claimed in claim 1, wherein, the average thickness of described basalis in having from about 0.59 inch (15.0mm) to the scope of about 11.8 inches (300.0mm).
9. product as claimed in claim 1, wherein, the insulation value (R) that described basalis provides at the average thickness place of 0.79 inch (20.0mm) is 20.
10. product as claimed in claim 1, wherein, described basalis and described one or more layer of combination that form described outer protection surface are to produce from about 0.2 to the noise reduction coefficient in about 0.7 scope.
11. 1 kinds of manufactures are for being applied to the method for the inner surface of fabric structure or the ornamental isolated product of external surface, and the method comprises the following steps:
In mould, form one or more layer, described one or more layer is configured to define the anti-outer protection surface that penetrates of rigidity for described product; With
On described one or more layer, apply the basalis that is configured to support described one or more layer;
Wherein, forming the described outer of described product protects surperficial described one or more layer building or structure to be provided to the aesthetic appearance of expectation; With
Wherein, described basalis is configured to product, provide insulation value and sound insulation value.
12. methods as claimed in claim 11, wherein, described one or more layer that forms described outer protection surface is formed by unsaturated polymer sill.
13. methods as claimed in claim 12, wherein, described unsaturated polymer sill comprises reinforcing material.
14. methods as claimed in claim 11, wherein, described one or more layer that forms described outer protection surface comprises fire proofing material.
15. methods as claimed in claim 11, wherein, the thickness of described one or more layer that forms described outer protection surface in having from about 0.02 inch (0.5mm) to the scope of about 0.44 inch (11.2mm).
16. methods as claimed in claim 11, wherein, described one or more layer is configured with the grain surface that imitates polylith natural stone.
17. methods as claimed in claim 11, wherein, described basalis is formed by polymer-base foam material.
18. methods as claimed in claim 11, wherein, the average thickness of described basalis in having from about 0.59 inch (15.0mm) to the scope of about 11.8 inches (300.0mm).
19. methods as claimed in claim 11, wherein, the separation number (R) that described basalis provides at the average thickness place of 0.79 inch (20.0mm) is 20.
20. 1 kinds of building walls that are coated with ornamental isolated product, this building wall comprises:
Form a plurality of frame units of external surface or inner surface; With
A plurality of ornamental isolated product of the external surface that covering is formed by described frame unit or inner surface, described ornamental isolated product comprises basalis and one or more layer, described one or more layer is configured to define the anti-outer protection surface that penetrates of rigidity for described product, and described basalis is configured to support described one or more layer that forms described outer protection surface;
Wherein, described one or more layer that forms the described outer protection surface of described product is configured to the aesthetic appearance that provides expectation to the described external surface of described building wall or inner surface; With
Wherein, described basalis is configured to described product that insulation value and sound insulation value are provided.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2011/047219 WO2013022445A1 (en) | 2011-08-10 | 2011-08-10 | Decorative insulative products for construction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104040088A true CN104040088A (en) | 2014-09-10 |
Family
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| CN201180073543.0A Pending CN104040088A (en) | 2011-08-10 | 2011-08-10 | Decorative insulative products for construction |
Country Status (7)
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| US (1) | US20140170365A1 (en) |
| EP (1) | EP2742194A4 (en) |
| CN (1) | CN104040088A (en) |
| CA (1) | CA2844657A1 (en) |
| IL (1) | IL230740A0 (en) |
| RU (1) | RU2014108210A (en) |
| WO (1) | WO2013022445A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9802346B2 (en) | 2013-03-15 | 2017-10-31 | Certainteed Corporation | Variegated building product and method |
| US9884443B2 (en) | 2013-03-15 | 2018-02-06 | Certainteed Corporation | System, method and article for siding corner |
| WO2017040735A1 (en) * | 2015-09-01 | 2017-03-09 | Dryvit Systems, Inc. | Exterior polymer-based brick building material |
| JP7062353B2 (en) * | 2016-07-12 | 2022-05-06 | 旭トステム外装株式会社 | Wall panel |
| US10753101B1 (en) * | 2016-12-09 | 2020-08-25 | Baton, LLC | Artificial lightweight stone |
| FR3069561B1 (en) * | 2017-07-26 | 2019-08-09 | Orsol Production | SET OF STONE MODELS FOR DECORATIVE DECORATIVE |
| US10870993B2 (en) * | 2018-03-30 | 2020-12-22 | Certainteed Llc | Individual polymer masonry panels, and methods of manufacture and installation |
| US10590658B1 (en) | 2018-12-21 | 2020-03-17 | Associated Materials, Llc | Siding panel assembly |
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- 2011-08-10 CN CN201180073543.0A patent/CN104040088A/en active Pending
- 2011-08-10 EP EP11870706.6A patent/EP2742194A4/en not_active Withdrawn
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Also Published As
| Publication number | Publication date |
|---|---|
| CA2844657A1 (en) | 2013-02-14 |
| US20140170365A1 (en) | 2014-06-19 |
| RU2014108210A (en) | 2015-09-20 |
| IL230740A0 (en) | 2014-03-31 |
| EP2742194A1 (en) | 2014-06-18 |
| EP2742194A4 (en) | 2015-06-03 |
| WO2013022445A8 (en) | 2014-07-10 |
| WO2013022445A1 (en) | 2013-02-14 |
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Application publication date: 20140910 |