CN104032520A - Garment dyeing device capable of reusing residual liquid and using method thereof - Google Patents
Garment dyeing device capable of reusing residual liquid and using method thereof Download PDFInfo
- Publication number
- CN104032520A CN104032520A CN201410229374.0A CN201410229374A CN104032520A CN 104032520 A CN104032520 A CN 104032520A CN 201410229374 A CN201410229374 A CN 201410229374A CN 104032520 A CN104032520 A CN 104032520A
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- China
- Prior art keywords
- dyeing
- water
- dye vat
- rustless steel
- steel container
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- 238000009972 garment dyeing Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 42
- 239000007788 liquid Substances 0.000 title claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 238000004043 dyeing Methods 0.000 claims abstract description 42
- 238000012545 processing Methods 0.000 claims abstract description 15
- 239000000975 dye Substances 0.000 claims description 49
- 229910000831 Steel Inorganic materials 0.000 claims description 44
- 239000010959 steel Substances 0.000 claims description 44
- 238000004064 recycling Methods 0.000 claims description 10
- 239000012752 auxiliary agent Substances 0.000 claims description 9
- 238000005406 washing Methods 0.000 abstract description 4
- 238000012805 post-processing Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 19
- 239000000047 product Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- -1 wash Substances 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention relates to a garment dyeing device capable of reusing the residual water after the dyeing, and belongs to dyeing devices and the technical field of energy conservation and emission reduction. The garment dyeing device comprises a dye vat and a stainless vessel. One or more stainless vessels are arranged, and the stainless vessel is communicated with the dye vat through a pipeline with a water pump. Water processed through postprocessing such as dyeing, washing, soaping, fixation, softening and the like in the garment dyeing processing is reused through the dyeing device, so that the amount of water, steam, addition agents and the dye which are used is reduced, pollution discharge is reduced, and the device is significant to environmental protection.
Description
Technical field
The present invention relates to a kind of can reuse the garment dyeing equipment of residual pin water after dyeing, belong to dyeing installation and energy-conserving and emission-cutting technology field.
Background technology
Existing garment dyeing equipment has two kinds of limit slurry formula and rollers, by a dye vat, control dyeing computer, reinforced cylinder, motor, pump and some pipelines and form.In dyeing process, dye, wash, soap, pin water after the post processing such as fixation, softness is to be directly discharged in Bilge, cause the waste of water resource, steam, also produce many blowdowns, cause the pressure of sewage disposal.
Summary of the invention
The object of this invention is to provide a kind of can be by garment dyeing equipment and the using method thereof of residual liquid recycling, this equipment can reuse residual pin water after dyeing, the enforcement of this equipment can reduce the consumption of water and steam in ready-made clothes dyeing course, reduces blowdown, can also reduce the consumption of dyestuff and auxiliary agent.
For achieving the above object, the technical solution adopted in the present invention is:
Can, by a garment dyeing equipment for residual liquid recycling, comprise dye vat and rustless steel container, rustless steel container is provided with one or several altogether, and rustless steel container is communicated with dye vat by the pipeline with water pump.
Described rustless steel container is provided with 5 altogether.
The present invention is a kind of can, by the using method of the garment dyeing equipment of residual liquid recycling, be comprised the following steps:
First clothing to be dyed is placed in to dye vat and carries out the first cylinder dyeing and process, by a certain procedure in dyeing processing procedure or twice and the above operation of twice pin water after treatment are delivered in corresponding rustless steel container by water pump and collect (each rustless steel container is all collected separately the pin water that specific a certain procedure produces) arbitrarily;
First,, after dying garment dyeing and finishing dealing with, takes out in dye vat;
Clothing to be dyed second batch is placed in to dye vat and carries out the second cylinder dyeing processing, in dyeing processing procedure, when a certain procedure is to should have the pin water being collected in rustless steel container time, just by water pump, the pin water corresponding with this procedure is delivered to and in dye vat, carries out reuse; After reuse, more corresponding pin water is delivered in corresponding rustless steel container and is collected by water pump;
Second batch, after dying garment dyeing and finishing dealing with, takes out in dye vat;
The 3rd batch of clothing to be dyed is placed in to dye vat and carries out the 3rd cylinder dyeing and process, dyeing processing procedure is the same with second batch, with this circulating and recovering pin water successively.
When described pin water carries out reuse, the additional amount of water is 10-20%, and the additional amount of auxiliary agent is 10-20%, and in dyeing process, the additional amount of dyestuff is 70-90%.
Pin water after the post processings such as the present invention dyes in garment dyeing processing, washes, soaps, fixation, softness; carry out reuse by dyeing installation of the present invention; the consumption that has reduced water, steam, auxiliary agent and dyestuff, has reduced blowdown, significant to environmental protection.
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Brief description of the drawings
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, the present invention is a kind of can, by the garment dyeing equipment of residual liquid recycling, comprise dye vat 1 and rustless steel container, and rustless steel container is provided with one or several altogether, and rustless steel container is communicated with dye vat 1 by the pipeline with water pump.
Rustless steel container is set quantity according to the needs of dyeing and the residual pin water of actual reuse, and general 3-5 is individual just passable.In the present embodiment, rustless steel container is provided with 5 altogether, is respectively: rustless steel container 2a, rustless steel container 2b, rustless steel container 2c, rustless steel container 2d, rustless steel container 2e.Rustless steel container 2a is communicated with dye vat 1 by the pipeline with water pump 3a, rustless steel container 2b is communicated with dye vat 1 by the pipeline with water pump 3b, rustless steel container 2c is communicated with dye vat 1 by the pipeline with water pump 3c, rustless steel container 2d is communicated with dye vat 1 by the pipeline with water pump 3d, and rustless steel container 2e is communicated with dye vat 1 by the pipeline with water pump 3e.
The present invention is a kind of can, by the using method of the garment dyeing equipment of residual liquid recycling, be comprised the following steps:
First clothing to be dyed is placed in to dye vat 1 and carries out the first cylinder dyeing and process, by a certain procedure in dyeing processing procedure or twice and the above operation of twice pin water after treatment are delivered in corresponding rustless steel container and are collected by water pump arbitrarily;
First is after dying garment dyeing and finishing dealing with, from the interior taking-up of dye vat 1;
Clothing to be dyed second batch is placed in to dye vat 1 and carries out the second cylinder dyeing processing, in dyeing processing procedure, when a certain procedure is to should have the pin water being collected in rustless steel container time, just by water pump, the pin water corresponding with this procedure is delivered to and in dye vat 1, carries out reuse; After reuse, more corresponding pin water is transmitted back in corresponding rustless steel container and is collected by water pump;
Second batch is after dying garment dyeing and finishing dealing with, from the interior taking-up of dye vat 1;
The 3rd batch of clothing to be dyed is placed in to dye vat 1 and carries out the 3rd cylinder dyeing and process, dyeing processing procedure is the same with second batch, with this circulating and recovering pin water successively.
When pin water carries out reuse, the additional amount of water is 10-20%, and the additional amount of auxiliary agent is 10-20%, and in dyeing process, the additional amount of dyestuff is 70-90%.When concrete enforcement, first test to determine by sample with pin water and will add how many dyestuffs and auxiliary agent.
The reuse method of above-mentioned this pin water always reuse goes down, but in order to ensure color fastness, light colour reuse 4-5 time, dark colour reuse 2-3 time.
Illustrate using method of the present invention below in conjunction with Fig. 1:
Dyeing flow process is generally: pre-treatment---dyeing---washing---fixation---softness and function treatment, pin water after pre-treatment finishes is transported in rustless steel container 2a by water pump 3a, the product that dye vat is 1 li then does dyeing process, dyeing finishes rear the pin water after dyeing and is transported in rustless steel container 2b by water pump 3b, product in dye vat 1 then carries out washing step, washing finishes rear the pin water after washing and is transported in rustless steel container 2c by water pump 3c, product in dye vat 1 then carries out fixation treatment operation, fixation treatment finishes rear residual pin water after fixation to be transported in rustless steel container 2d by water pump 3d, product in dye vat 1 then carries out softness and function treatment operation, softness and function treatment finish rear the residual pin water of processing and are transported in rustless steel container 2e by water pump 3e.At this moment a cylinder product dyeing finishes, product is taken out from dye vat 1, again an other cylinder is dyed to same color identical product and put into dye vat 1 and do the second cylinder dyeing, more respectively the pin water pump in rustless steel container 2a, rustless steel container 2b, rustless steel container 2c, rustless steel container 2d, rustless steel container 2e is returned and in dye vat 1, carries out pre-treatment---dyeing---washing---fixation---softness and function treatment.
As long as add the water of 10%-20% and the auxiliary agent of 10%-20% when the each operation of the second cylinder is processed, dyeing process is added the dyestuff of 70%-90%, tests to determine will add how many dyestuffs and auxiliary agent while specifically enforcement with residual pin water by sample.
The first cylinder each operation residual pin water after treatment that dyes can all be collected in rustless steel container, and reuse in the time of next cylinder dyeing, has accomplished zero-emission.
The present invention compared with prior art, has following outstanding advantages and good effect:
1, garment dyeing equipment of the present invention is compared with conventional garment dyeing equipment, and the increase of device fabrication cost needs only 10%, within two months, just can return and increase cost.
2, water saving, joint vapour, reduction of discharging, taking reuse three times as example, dye the product of 100KG, suppose that bath raio is 1:10, so every cylinder water is 1000KG, five processes is 5000KG water altogether, increase for the second time 10%, increase for the third time water 10% again, dying three cylinder total waters is 6000KG, it is 15000KG that routine is dyed three cylinder waters, the 9000KG that so just can economize on water reduces blowdown 9000KG, because residual pin water is to have uniform temperature simultaneously, so it is just passable as long as supplement part steam that second, third cylinder dyeing adds man-hour, can save steam 50%.Also reduce the consumption of dyestuff and auxiliary agent, reduced the about 10%-20% of dye dosage, reduced auxiliary dosage 60%.
Above-described embodiment is only for the inventive concept of the present invention of explaining, but not restriction to rights protection of the present invention, allly utilizes this design to carry out the change of unsubstantiality to the present invention, all should fall into protection scope of the present invention.
Claims (4)
1. can, by a garment dyeing equipment for residual liquid recycling, it is characterized in that: comprise dye vat and rustless steel container, rustless steel container is provided with one or several altogether, and rustless steel container is communicated with dye vat by the pipeline with water pump.
2. a kind of can, by the garment dyeing equipment of residual liquid recycling, it is characterized in that as claimed in claim 1: described rustless steel container is provided with 5 altogether.
3. a kind of can, by the using method of the garment dyeing equipment of residual liquid recycling, it is characterized in that comprising the following steps as claimed in claim 1:
First clothing to be dyed is placed in to dye vat and carries out the first cylinder dyeing and process, by a certain procedure in dyeing processing procedure or twice and the above operation of twice pin water after treatment are delivered in corresponding rustless steel container and are collected by water pump arbitrarily;
First,, after dying garment dyeing and finishing dealing with, takes out in dye vat;
Clothing to be dyed second batch is placed in to dye vat and carries out the second cylinder dyeing processing, in dyeing processing procedure, when a certain procedure is to should have the pin water being collected in rustless steel container time, just by water pump, the pin water corresponding with this procedure is delivered to and in dye vat, carries out reuse; After reuse, more corresponding pin water is delivered in corresponding rustless steel container and is collected by water pump;
Second batch, after dying garment dyeing and finishing dealing with, takes out in dye vat;
The 3rd batch of clothing to be dyed is placed in to dye vat and carries out the 3rd cylinder dyeing and process, dyeing processing procedure is the same with second batch, with this circulating and recovering pin water successively.
As claimed in claim 3 a kind of can be by the using method of the garment dyeing equipment of residual liquid recycling, it is characterized in that: when described pin water carries out reuse, the additional amount of water is 10-20%, and the additional amount of auxiliary agent is 10-20%, and in dyeing process, the additional amount of dyestuff is 70-90%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410229374.0A CN104032520B (en) | 2014-05-26 | 2014-05-26 | A kind of can be by the garment dyeing equipment of residual liquid recycling and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410229374.0A CN104032520B (en) | 2014-05-26 | 2014-05-26 | A kind of can be by the garment dyeing equipment of residual liquid recycling and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104032520A true CN104032520A (en) | 2014-09-10 |
| CN104032520B CN104032520B (en) | 2016-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410229374.0A Active CN104032520B (en) | 2014-05-26 | 2014-05-26 | A kind of can be by the garment dyeing equipment of residual liquid recycling and using method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104032520B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696229A (en) * | 2016-04-19 | 2016-06-22 | 周涛 | Printing and dyeing equipment and printing and dyeing process |
| CN106367907A (en) * | 2016-08-31 | 2017-02-01 | 浙江维艺实业股份有限公司 | Cooling water recycling process |
| CN107299471A (en) * | 2017-06-21 | 2017-10-27 | 袁静 | A kind of dye vat of the recyclable recycling of dye liquor |
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| JP2007092890A (en) * | 2005-09-29 | 2007-04-12 | Toyota Kogyo Kk | Hot drainage classification and recovery system |
| CN101671966A (en) * | 2009-09-19 | 2010-03-17 | 佛山市南方纺织质量技术服务有限公司 | Novel energy-saving emission-reduction environmental-protection method and device |
| CN202298191U (en) * | 2011-10-11 | 2012-07-04 | 浙江梅盛实业股份有限公司 | Wastewater recycling system of dyeing machine cylinder |
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2014
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105696229A (en) * | 2016-04-19 | 2016-06-22 | 周涛 | Printing and dyeing equipment and printing and dyeing process |
| CN106367907A (en) * | 2016-08-31 | 2017-02-01 | 浙江维艺实业股份有限公司 | Cooling water recycling process |
| CN106367907B (en) * | 2016-08-31 | 2018-05-01 | 浙江维艺实业股份有限公司 | Cool down water recovering process |
| CN107299471A (en) * | 2017-06-21 | 2017-10-27 | 袁静 | A kind of dye vat of the recyclable recycling of dye liquor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104032520B (en) | 2016-08-24 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Denomination of invention: Garment dyeing equipment capable of reusing residual liquid and using method thereof Effective date of registration: 20220904 Granted publication date: 20160824 Pledgee: Industrial and Commercial Bank of China Limited Shangyu sub branch Pledgor: ZHEJIANG QIAOERTINGTING FASHION Co.,Ltd. Registration number: Y2022330002110 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231220 Granted publication date: 20160824 Pledgee: Industrial and Commercial Bank of China Limited Shangyu sub branch Pledgor: ZHEJIANG QIAOERTINGTING FASHION Co.,Ltd. Registration number: Y2022330002110 |