CN104032508A - Technology for processing woven fabric by air vortex spinning yarn - Google Patents
Technology for processing woven fabric by air vortex spinning yarn Download PDFInfo
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- CN104032508A CN104032508A CN201310075376.4A CN201310075376A CN104032508A CN 104032508 A CN104032508 A CN 104032508A CN 201310075376 A CN201310075376 A CN 201310075376A CN 104032508 A CN104032508 A CN 104032508A
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Abstract
The invention discloses a technology for processing a woven fabric by air vortex spinning yarn. The technology is characterized in that the clothes fabric is formed through the processes of: beaming in bulk, shafts combination and adjustment, slashing treatment, drafting and denting, weaving adjustment, pretreatment of dyeing and finishing, dying and setting; and the clothes fabric is smooth in surface, soft in hand feel, and good in pilling resistance, washability and hygroscopicity. Since the air vortex spinning yarn has good uniformity and few hairiness, single yarn can be used for replacing plied yarn formed by ring spinning in some varieties, such as using T/R23.6tex yarn to replace 11.8tex yarn; and air vortex spinning yarn also has the good performances such as good pilling resistance and washability, stable size and the like, and is gradually enlarged in application range to have a trend of gradually replacing fabrics formed by ring spinning, thus having a good market prospect.
Description
Technical field
The present invention relates to textile technology field, be specially a kind of technique of vortex spinning yarn processing machine knitted fabric.
Background technology
Vortex spinning (VORTEX) is a kind of open-end-spinning equipment growing up on Air-Jet Spinning basis, is obtaining the extensive approval in market aspect cellulose fibre and chemical fibre blending.Vortex spinning is directly to feed the fabric method that sliver spins a yarn, and the eddy current that equipment utilization compressed air produces, makes fibre tip converge to yarn center, and the posterior segment of fiber is the looping front end of fiber in the back, forms thus vortex spinning yarn.At present the whole world only has Japanese Murata to produce vortex spinning equipment, and the vortex spinning equipment of selling in the whole world surpasses 1000, is mainly distributed in the countries such as Turkey, Korea S, China, Thailand, Indonesia, the U.S., in state-owned more than 100.Air injection air vortex spinning machine, because its high-yield and high-efficiency, product high-quality have obtained the generally approval of spinning enterprise, also has some need to continue perfect place simultaneously.Air-jet eddy-current spinning equipment has the advantages such as output is high, recruitment is few, integrated process.Take that to spin 40 100% combed cotton yarns be example, output 265kg/ hour, vortex spinning only needs 11 workmans, and RING SPINNING needs 25 workmans.Functional and the fashion of air vortex spinning is also very outstanding, and air vortex spinning has that absorbing fast-drying is ventilative, filoplume is few, ANTIPILLING, wash resistant, the feature such as wear-resistant, not yielding.Unique spinning method, has given the characteristic of the various excellences of vortex spinning yarn, becomes the suitableeest material of the sportswear of dress at ordinary times, and many apparel brand manufacturing firms of world market that lead are also utilizing vortex spinning exploitation to have more high value-added product.Current domestic vortex spinning limit count is generally propped up between 60 English prop up at 20 English, and the spinning of high grade yarn is also needed to explore.In theory, air injection air vortex spinning machine is applicable to various raw materials, and different according to material, its textile performance is also different.Conventionally fibre length 38 centimetres below time, can be manufactured various yarns, but for producing the little fiber of elastic force, be difficult for entering the fiber of air-swirl, uses the fiber etc. of viscosity finish still difficult.Existing market exploitation is the most successfully cellulosic fibrous product.Cellulose fibre itself has some excellent specific properties of natural fabric, but cellulose fibre itself is very soft without body bone, and air-jet eddy-current spinning process just in time can make up the defect of fiber, also can bring into play cellulose fibre anti-pilling speciality simultaneously.During air-jet eddy-current spinning equipment processing cotton fiber, cotton fiber characteristic is had to higher requirement, need high-grade cotton, fibre length will be grown, and short fibre content will lack.Cotton fiber length is shorter, will cause fiber in Spinning process to scatter and disappear obviously when short fibre content is high, and fabric abrasion resistance is poor.
Summary of the invention
The object of the invention is to adopt conventional ring spinning line, its woven fabric product is mainly as wearing fabric, as male Ms. Wear, trousering, because its fabric has wool-like effect. and have good ventilative, poisture-penetrability and be easier to the features such as washing and be widely used.But the thread fabric of common ring ingot spinning, because the filoplume of its warp thread is long, evenness fault, easily balling-up. and washable, ABRASION RESISTANCE is poor. fabric after washing for several times, easily distortion. can not meet the requirement of people to fabric quality.
To achieve these goals, the process technology scheme that the present invention adopts is specific as follows:
1, batch warping technique: the upper row's bobbin that packs respective numbers on cylinder stand of warping machine into.Vortex spinning single thread is placed on bobbin cradle, according to difference, always through number, is wound into respectively warp beam.
2 and axial adjustment technique: root Ju difference is always extracted different warp beams through number and loaded onto Sizing machines pedestal, and vortex spinning single thread is sequenced to expansion reed, adjusts warp beam reed width.
3, sizing treatment process: add after sizing liquor in Sizing machines. the vortex spinning single thread that is wound into axle be take to the speed of 50～90m/min and pad temperature after the sizing liquor of 100～130 ℃. the drying room that to enter temperature be 140～170 ℃ is again dried, then standing 12～24h at normal temperatures.
4, the denting technique of gaiting: the single thread of the above-mentioned vortex spinning warp beam preparing is required to penetrate in the heald and reed in corresponding heald frame with tissue according to little
5, weave adjusting process: with different single warp beam looms, above-mentioned vortex spinning single thread is made to warp, with other raw materials, make parallel, when the setting speed of a motor vehicle is 680r/min, loom production efficiency can reach 90%～95%, and root Ju different tissues requires to be made into grey cloth.
6, dyeing and finishing pretreating process: above-mentioned fabrics is entered in preshrunk cylinder after the refining of refiner open width, and at the temperature of 11O～130 ℃, 25～55min is processed in light destarch; Then reduce water temperature to 90～110 ℃, washing 40～60min draining; Re-inject light desizing liquid, at 90～11O ℃, process 40～60min, warm water cleans out cylinder, and after the light destarch of secondary, different requirement of root Ju dried and preboarding, makes and washs the sticky vortex spinning machine fabric of weaving cotton cloth.
7, dyeing and setting technique: will put in people's staining jar through the pretreated vortex spinning machine of the dyeing and finishing fabric of weaving cotton cloth, the dye well corresponding additive that its dyeing liquor active ingredient answers the different fabric component ratios of root Ju and different colours to need dyes, and with 60～80 ℃ of warm water, cleans out cylinder; Then at the temperature of 190～210 ℃, dry setting.
Beneficial effect of the present invention is to have improved fabric quality with the woven fabric that air vortex spinning is produced, and be more suitable for and make garment material, any surface finish, sponginess, has good anti-pilling, washability and hygroscopicity.Because vortex spinning yarn evenness is even, filoplume is few, and in part kind, available single thread substitutes RING SPINNING strand yarn, as substituted 11.8tex yarn with T/R23.6tex yarn, and has the premium properties such as good anti-pilling and washability, dimensionally stable.Be subject to domestic and international client and consumer's general favorable comment, use face is constantly expanding and is having the split trend of yarn fabric of substituted ring progressively. and market prospects are good.
The specific embodiment
In conjunction with Gansu textile mills, adopt the technique of vortex spinning yarn processing machine knitted fabric to be described further
Lanzhou company is one, and to be devoted to specially the air vortex spinning of high added value fashion, grey cloth and the manufacture of fabric and the enterprise of sale vertical, introduced international state-of-the-art vortex flow spinner in 2012, and the novel fabric that vortex spinning yarn is raw material is take in starting.The kind of successively producing on vortex flow spinner has: the cotton series of people, the pure new type yarn of washing all sizes such as series, T/R series, pure CATION terylene series, CATION terylene/viscose glue series.
The weaving of this factory on original production vortex spinning spun rayon yarn's basis independent development pure terylene, the CDP fabrics, wash/glue, the vortex spinning yarn such as sun/glue, successfully carried out the test that vortex spinning machine is weaved cotton cloth.Through repeatedly improvement, formed the multiple series of vortex spinning woven fabric: vortex spinning twill series, vortex spinning tabby are serial, the double-deck series of vortex spinning, vortex spinning elastic force series, vortex spinning two-color is serial, vortex spinning menswear is serial, vortex spinning frock series, vortex spinning striped series etc., now produce in batches.Vortex spinning woven fabric has any surface finish, lines is clear, and has the premium properties such as good anti-pilling and washability, dimensionally stable.
The technology characteristics of a kind of vortex spinning yarn of the present invention processing machine knitted fabric is:
1, batch warping technique: the upper row's bobbin that packs respective numbers on cylinder stand of warping machine into.Vortex spinning single thread is placed on bobbin cradle, according to difference, always through number, is wound into respectively warp beam.
2 and axial adjustment technique: root Ju difference is always extracted different warp beams through number and loaded onto Sizing machines pedestal, and vortex spinning single thread is sequenced to expansion reed, adjusts warp beam reed width.
3, sizing treatment process: sizing: add after sizing liquor in Sizing machines. the vortex spinning single thread that is wound into axle be take to the speed of 50～90m/min and pad temperature after the sizing liquor of 100～130 ℃. the drying room that to enter temperature be 140～170 ℃ is again dried, then standing 12～24h at normal temperatures.The midge rate of vortex spinning yarn is different from other yarns, and the rate of sizing is wanted control on the low side, and does not need to use the slurry of the not environmental protection such as PVA, therefore its sizing costs is than RING SPINNING or low 20% left and right of Rotor yarn.
4, the denting technique of gaiting: the single thread of the above-mentioned vortex spinning warp beam preparing is required to penetrate in the heald and reed in corresponding heald frame with tissue according to little
5, weave adjusting process: with different single warp beam looms, above-mentioned vortex spinning single thread is made to warp, with other raw materials, make parallel, when the setting speed of a motor vehicle is 680r/min, loom production efficiency can reach 90%～95%, and root Ju different tissues requires to be made into grey cloth.
6, dyeing and finishing pretreating process: above-mentioned fabrics is entered in preshrunk cylinder after the refining of refiner open width, and at the temperature of 11O～130 ℃, 25～55min is processed in light destarch; Then reduce water temperature to 90～110 ℃, washing 40～60min draining; Re-inject light desizing liquid, at 90～11O ℃, process 40～60min, warm water cleans out cylinder, and after the light destarch of secondary, different requirement of root Ju dried and preboarding, makes and washs the sticky vortex spinning machine fabric of weaving cotton cloth.The good hygroscopicity of carrying out the light destarch of secondary and be vortex spinning yarn causes the slurry when starching to can be directly to the center that reaches yarn, as light destarch once can make the center of yarn still leave slurry slightly, thereby cause the finished product fabric feel after high temperature setting partially hard, as adopted once heavily destarch, although can solve feel problem, but because overweight destarch meeting causes fibre damage, thereby the anti-pilling of reduction fabric.Through test of many times, adopt the technique of the light destarch of secondary can reach good feel and anti-pilling property.
7, dyeing and setting technique: will put in people's staining jar through the pretreated vortex spinning machine of the dyeing and finishing fabric of weaving cotton cloth, the dye well corresponding additive that its dyeing liquor active ingredient answers the different fabric component ratios of root Ju and different colours to need dyes, and with 60～80 ℃ of warm water, cleans out cylinder; Then at the temperature of 190～210 ℃, dry setting.
The technique of a kind of vortex spinning yarn of the present invention processing machine knitted fabric is to have improved fabric quality with the woven fabric that air vortex spinning is produced, and be more suitable for and make garment material, any surface finish, sponginess, has good anti-pilling, washability and hygroscopicity.Because vortex spinning yarn evenness is even, filoplume is few, in part kind, available single thread substitutes RING SPINNING strand yarn, as substituted 11.8tex yarn with T/R23.6tex yarn, can reduce the energy consumption that is doubly twisted strand, on the basis that guarantees fabric quality, reduce manufacturing cost, improve the economic benefit of manufacturing enterprise simultaneously.And there are premium properties such as good anti-pilling and washability, dimensionally stable.Be subject to domestic and international client and consumer's general favorable comment, use face is constantly expanding and is having the split trend of yarn fabric of substituted ring progressively. and market prospects are good.
Claims (3)
1. the technique of a vortex spinning yarn processing machine knitted fabric is characterized in that:
(1), batch warping technique: the upper row's bobbin that packs respective numbers on cylinder stand of warping machine into.Vortex spinning single thread is placed on bobbin cradle, according to difference, always through number, is wound into respectively warp beam;
(2) and axial adjustment technique: root Ju difference is always extracted different warp beams through number and loaded onto Sizing machines pedestal, and vortex spinning single thread is sequenced to expansion reed, adjusts warp beam reed width;
(3), sizing treatment process: add after sizing liquor in Sizing machines. the vortex spinning single thread that is wound into axle be take to the speed of 50～90m/min and pad temperature after the sizing liquor of 100～130 ℃. the drying room that to enter temperature be 140～170 ℃ is again dried, then standing 12～24h at normal temperatures;
(4), the denting technique of gaiting: the single thread of the above-mentioned vortex spinning warp beam preparing is required to penetrate in the heald and reed in corresponding heald frame with tissue according to little;
(5), weave adjusting process: with different single warp beam looms, above-mentioned vortex spinning single thread is made to warp, with other raw materials, make parallel, when the setting speed of a motor vehicle is 680r/min, loom production efficiency can reach 90%～95%, and root Ju different tissues requires to be made into grey cloth;
(6), dyeing and finishing pretreating process: above-mentioned fabrics is entered in preshrunk cylinder after the refining of refiner open width, and at the temperature of 11O～130 ℃, 25～55min is processed in light destarch; Then reduce water temperature to 90～110 ℃, washing 40～60min draining; Re-inject light desizing liquid, at 90～11O ℃, process 40～60min, warm water cleans out cylinder, and after the light destarch of secondary, different requirement of root Ju dried and preboarding, makes and washs the sticky vortex spinning machine fabric of weaving cotton cloth;
(7), dyeing and setting technique: will put in people's staining jar through the pretreated vortex spinning machine of the dyeing and finishing fabric of weaving cotton cloth, the dye well corresponding additive that its dyeing liquor active ingredient answers the different fabric component ratios of root Ju and different colours to need dyes, and with 60～80 ℃ of warm water, cleans out cylinder; Then at the temperature of 190～210 ℃, dry setting.
2. a kind of technique of vortex spinning yarn processing machine knitted fabric as claimed in claim 1, the midge rate of its vortex spinning yarn is different from other yarns, control that the rate of sizing is on the low side, does not need to use the slurry of the not environmental protection such as PVA, therefore its sizing costs is than RING SPINNING or low 20% left and right of Rotor yarn.
3. a kind of technique of vortex spinning yarn processing machine knitted fabric as claimed in claim 1, its warm water cleans out cylinder, after the light destarch of secondary, want different requirement of root Ju to dry and preboarding, make and wash the sticky vortex spinning machine fabric of weaving cotton cloth, the good hygroscopicity of carrying out the light destarch of secondary and be vortex spinning yarn causes the slurry when starching to can be directly to the center that reaches yarn, adopts the technique of the light destarch of secondary can reach good feel and anti-pilling property.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310075376.4A CN104032508A (en) | 2013-03-08 | 2013-03-08 | Technology for processing woven fabric by air vortex spinning yarn |
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| CN201310075376.4A CN104032508A (en) | 2013-03-08 | 2013-03-08 | Technology for processing woven fabric by air vortex spinning yarn |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373795A (en) * | 2019-07-31 | 2019-10-25 | 杭州奥华纺织有限公司 | A kind of preparation method with colorful effect TR vortex spinning woven fabric |
| CN114808207A (en) * | 2022-05-07 | 2022-07-29 | 浙江湖州威达集团股份有限公司 | Vortex spinning process |
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2013
- 2013-03-08 CN CN201310075376.4A patent/CN104032508A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373795A (en) * | 2019-07-31 | 2019-10-25 | 杭州奥华纺织有限公司 | A kind of preparation method with colorful effect TR vortex spinning woven fabric |
| CN114808207A (en) * | 2022-05-07 | 2022-07-29 | 浙江湖州威达集团股份有限公司 | Vortex spinning process |
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Application publication date: 20140910 |