Summary of the invention
The object of the present invention is to provide a kind of environment-friendly type copper bar plastics processing technique that can meet copper bar and epoxy resin adhesion.
A kind of copper bar plastics processing method of the present invention, comprises the steps:
(1) copper bar cleans oil removing: adopt a pair of copper bar of mixed solution of sulfuric acid, polyvinylbenzenesulfonic acid, citric acid and pure water to clean oil removing;
(2) copper bar microetch: use the mixed solution two of sodium peroxydisulfate, sulfuric acid and pure water to carry out microetch to copper bar; Adopt chemical method to carry out microetch to copper bar surface;
(3) copper bar plasticizing: use acetic acid, BTA, 2, the mixed solution three of 4-dichloro benzyl benzimidazole, HEDTA and pure water plastifies copper bar.
The weight of the described mixed solution one of preferred steps (1) consists of: 3%-5% sulfuric acid, 1%-5% polyvinylbenzenesulfonic acid, 1%-10% citric acid, all the other are pure water; And in described mixed solution one, contain 1.3%-2.6% polyvinylbenzenesulfonic acid the best, deoiling effect the best of copper bar can be made in this scope, and chemical residues can not be increased.
The weight of the described mixed solution two of preferred steps (2) consists of: 5%-20% sodium peroxydisulfate, 1%-20% sulfuric acid, all the other are pure water.
The weight of the described mixed solution three of preferred steps (3) consists of: 1%-10% acetic acid, 1%-5% BTA, 1%-5%2,4-dichloro benzyl benzimidazole, 0.1%-2%HEDTA(N-beta-hydroxy ethyl-3-acetic acid ethylenediamine), all the other are pure water; And preferred, the weight of described mixed solution three consists of: 1%-10% acetic acid, 2%-2.5% BTA, 2%-2.5%2, and 4-dichloro benzyl benzimidazole, 0.4%-0.6%HEDTA, all the other are pure water; The plasticizing even film layer that can make copper bar in this scope, adhesion is better, and HEDTA can be at utmost and complexing of metal ion, can make not to be subject to metal ion disturbance in the plasticizing process of copper bar.
Described 2, the weight ratio of 4-dichloro benzyl benzimidazole and BTA is preferably 1:1.2-1.2:1, can make the plasticizing even film layer of copper bar, adhesion the best in this scope.
Preferably, clean after oil removing and first wash carrying out step (1), and then carry out step (2), after the described copper bar of step (2) microetch, first wash, and then carry out step (3), after the described copper bar plasticizing of step (3), first wash, and then carry out drying and processing.
The processing method that described copper bar cleans oil removing, copper bar microetch and the plasticizing of copper bar all refer to normal temperature, in corresponding mixed solution immersion treatment, the processing time was at 0.5 ~ 6 minute.
The present invention mainly comprises step (1), cleans oil removing: the dirty and grease to copper bar surface is removed; Step (2), microetch: by chemical method, microetch is carried out in copper bar surface, increase the response area of copper bar and plasticiser; And step (3), plasticizing: react generation copper azole compounds with copper at the copper bar surface deposition one deck BTA and 2, the 4-dichloro benzyl benzimidazole that pass through microetch, between itself and epoxy resin, have stronger adhesion.
Reaction principle of the present invention: first clean oil removing on copper face, again copper face is carried out to microetch, to increase response area, finally make BTA and 2 by plasticizing solution, 4-dichloro benzyl benzimidazole is combined with copper and is generated copper azole compounds, itself and epoxy resin have good compatibility, have good adhesion in pressing process.
Method of the present invention can the method with chemical deposition deposit last layer copper and organic binder course on copper bar, this binder course is when copper is combined closely also can have good compatibility with epoxy resin, thereby copper and epoxy resin are combined closely in the process of die casting, reach required adhesion and meet electric property requirement. Adopt processing copper bar plasticizing process of the present invention, compared with traditional blasting craft, reduced water power consumption, reduced human cost simultaneously, improved production efficiency, and avoided dust and noise pollution.
Embodiment 1
In implementing copper bar plasticizing process processing copper cable bar, generally all need through cleaning oil removing → washing → microetch → washing → plasticizing → washing → several steps such as oven dry, 25 DEG C of the treatment temperatures of each step, 5 minutes processing times. Concrete treatment process is as follows:
(1) copper bar cleans oil removing: adopt the copper bar cleaning degreaser (being mixed solution one) of sulfuric acid, polyvinylbenzenesulfonic acid, citric acid and pure water to clean oil removing to copper bar; Then wash 1-3 time with pure water;
(2) copper bar microetch: use the copper bar micro-etching agent (being mixed solution two) of sodium peroxydisulfate, sulfuric acid and pure water to carry out microetch to copper bar; Then wash 1-3 time with pure water;
(3) copper bar plasticizing: use acetic acid, BTA, 2, the copper bar plasticiser (being mixed solution three) of 4-dichloro benzyl benzimidazole, HEDTA and pure water plastifies copper bar; Then wash 1-3 time with pure water;
The copper bar using cleans degreaser, and concrete consumption sees the following form shown in 1.
Table 1
Component |
Consumption |
Kind and effect |
Sulfuric acid |
50g/L |
Activation |
Polyvinylbenzenesulfonic acid |
25g/L |
Clean |
Citric acid |
74g/L |
Clean |
The copper bar micro-etching agent using, concrete consumption sees the following form shown in 2.
Table 2
Component |
Consumption |
Kind and effect |
Sodium peroxydisulfate |
120g/L |
Micro-etching agent |
Sulfuric acid |
176g/L |
H ion is provided |
The copper bar plasticiser using, concrete consumption sees the following form shown in 3.
Table 3
Component |
Consumption |
Kind and effect |
Acetic acid |
60g/L |
PH adjusting agent |
BTA |
20g/L |
Plasticiser |
2,4-dichloro benzyl benzimidazole |
20g/L |
Plasticiser |
HEDTA |
5ml/L |
Complexing agent |
After finishing dealing with, pass through again epoxy resin pressing, (adhesion grade is divided into 0-5 level to reach 0 grade with the adhesion of ASTMD3359-87 standard detection copper bar and epoxy resin, 0 grade best), and adopting the first sandblast of conventional copper bar again when the mode of pressing epoxy resin, the adhesion that detects copper bar and epoxy resin is 2 grades.
Embodiment 2
Adopt embodiment 1 treatment process, difference is the composition difference that copper bar cleans degreaser, copper bar micro-etching agent, copper bar plasticiser, each step specifically composed as follows:
The copper bar using cleans degreaser, and concrete consumption sees the following form shown in 4.
Table 4
Component |
Consumption |
Kind and effect |
Sulfuric acid |
30g/L |
Activation |
Polyvinylbenzenesulfonic acid |
45g/L |
Clean |
Citric acid |
20g/L |
Clean |
The copper bar micro-etching agent using, concrete consumption sees the following form shown in 5.
Table 5
Component |
Consumption |
Kind and effect |
Sodium peroxydisulfate |
160g/L |
Micro-etching agent |
Sulfuric acid |
100g/L |
H ion is provided |
The copper bar plasticiser using, concrete consumption sees the following form shown in 6.
Table 6
Component |
Consumption |
Kind and effect |
Acetic acid |
20g/L |
PH adjusting agent |
BTA |
40g/L |
Plasticiser |
2,4-dichloro benzyl benzimidazole |
40g/L |
Plasticiser |
HEDTA |
12ml/L |
Complexing agent |
After finishing dealing with, pass through again epoxy resin pressing, (adhesion grade is divided into 0-5 level to reach 1 grade with the adhesion of ASTMD3359-87 standard detection copper bar and epoxy resin, 0 grade best), and adopting the first sandblast of conventional copper bar again when the mode of pressing epoxy resin, the adhesion that detects copper bar and epoxy resin is 2 grades.