CN104031326B - A kind of modified hard cross-linked polrvinyl chloride flame-retardant foam and preparation method thereof - Google Patents

A kind of modified hard cross-linked polrvinyl chloride flame-retardant foam and preparation method thereof Download PDF

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CN104031326B
CN104031326B CN201310085012.4A CN201310085012A CN104031326B CN 104031326 B CN104031326 B CN 104031326B CN 201310085012 A CN201310085012 A CN 201310085012A CN 104031326 B CN104031326 B CN 104031326B
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苑初明
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Weisai (jiangsu) Composite Material Technology Co Ltd
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Abstract

The invention discloses a kind of modified hard cross-linked polrvinyl chloride flame-retardant foam, it is prepared from by following raw materials in parts by weight number ratio: PVC paste resin 90~99 parts, chlorinated polyvinyl chloride resin 1~10 parts, cross-linking agent 3~15 parts, isocyanates 30~70 parts, anhydride 9~24 parts, azo foaming agent 4~8 parts, epoxy soybean oil 2~15 parts, filler 2~6 parts, fire retardant 5~30 parts.The present invention passes through optimization of C/C composites, has prepared the modified hard cross-linked polrvinyl chloride flame-retardant foam with B1 flame retardant rating, and this foam had both had the original advantageous property of modified hard crosslinked polyvinyl chloride foam, and had again good anti-flammability.

Description

A kind of modified hard cross-linked polrvinyl chloride flame-retardant foam and preparation method thereof
Technical field
The present invention relates to polymer foams field, fire-retardant in particular to a kind of modified hard cross-linked polrvinyl chloride Foam and preparation method thereof.
Background technology
Hard crosslinked polyvinyl chloride foam has a light-high-strength, the typical characteristic of the structural core such as high-modulus, relative to Other high-performance foams such as polymethacrylimide foam, polyethyerimide foam etc. have that cost of manufacture is low, water resistance High, the preferable advantage of flame retardant effect, has increasingly in fields such as boats and ships, wind energy, transportation, sports equipment, Aero-Space It is widely applied.
About composition of raw materials and the preparation method of hard crosslinked polyvinyl chloride foam, numerous patents has been had to carry out disclosure, Such as United States Patent (USP) US2007/0200266A1 and US2010/0068487, Chinese patent CN101580573A etc..Existing method system Though standby hard crosslinked polyvinyl chloride foam out itself has an anti-flammability, but flame retardant rating relatively low (B2 level), and being not suitable for should The occasion (such as B1 level) required for high fire-retardance.
Summary of the invention
It is an object of the invention to provide a kind of modified hard cross-linked polrvinyl chloride flame-retardant foam, this flame-retardant foam flame retardant effect Good, it is possible to be applied to the occasion (B1 level) that high fire-retardance requires.
Research finds, adds fire retardant and can improve the resistance of foam in the formula of modified hard crosslinked polyvinyl chloride foam Combustion performance, but, the consumption of the type of fire retardant, especially fire retardant and the proportioning of other raw materials, fire-retardant to final product Performance important.By lot of experiments research fire resistance and the relation of consumption proportion, can find out the most former Material consumption proportion.
For achieving the above object, the present invention takes techniques below scheme:
A kind of modified hard cross-linked polrvinyl chloride flame-retardant foam, it is characterised in that by following raw materials in parts by weight number than preparation Form: PVC paste resin 90~99 parts, chlorinated polyvinyl chloride resin 1~10 parts, cross-linking agent 3~15 parts, isocyanates 30 ~70 parts, anhydride 9~24 parts, azo foaming agent 4~8 parts, epoxy soybean oil 2~15 parts, filler 2~6 parts, fire retardant 5~ 30 parts;Wherein:
Described cross-linking agent is selected from Triallyl isocyanurate or trimethylol-propane trimethacrylate;
Described isocyanates is selected from the modified '-diphenylmethane diisocyanate of carbodiimides-urine ketimide or polymethylene The one or two kinds of of polyphenyl polyisocyanate;
Described anhydride is selected from cis-hexamethylene-1,2-dicarboxylic anhydride or methyl hexahydrophthalic anhydride;
Described foaming agent is the mixture of azodicarbonamide and azodiisobutyronitrile, and both weight ratios are 1: 1~1: 5;
Described filler is selected from one or more of hollow glass micropearl, titanium dioxide, CNT or montmorillonite;
Described fire retardant is selected from high activity phosphate ester, low corrosion phosphate ester, deca-BDE, triaryl phosphate, ten bromines One or more of diphenylethane.High activity phosphate ester preferred high activity phosphate ester LYCO-P08 or high activity phosphate ester MAX- P16, low corrosion phosphate ester preferably less than corrodes phosphate ester LYCO-P30.
The K value of described PVC paste resin is 70~80, and chlorinated polyvinyl chloride resin chlorinty is not less than 64%, polychlorostyrene Resin stuck with paste by ethylene and chlorinated polyvinyl chloride resin weight sum is 100 parts.
It is a further object to provide the preparation method of above-mentioned modified hard crosslinked polyvinyl chloride foam, take as Lower step:
A the raw material in described component being liquid, under 0.09MPa, is carried out mix homogeneously by described weight, then will by () Described component is the raw material of solid is added in liquid by described weight, stir 15~20 minutes and obtain homogeneous paste mixture;
B homogeneous paste mixture is poured into the mould of good seal by (), temperature be 170~180 DEG C and pressure be 5~ Carry out compression molding under conditions of 30MPa, cool down mould die sinking, obtain die briquetting;
C die briquetting that step (b) is obtained by () is positioned in the vaporium of 90~98 DEG C and foams, and obtains foam;
D foam that step (c) is obtained by () carries out cured in the vaporium of 60 DEG C, and to obtain modified hard crosslinking poly- Chloride foams.
The beneficial effects of the present invention is, by optimization of C/C composites, prepared the modified hard friendship with B1 flame retardant rating Connection polrvinyl chloride flame-retardant foam, this foam had both had original advantageous property of modified hard crosslinked polyvinyl chloride foam, had had again Good anti-flammability, the occasion for the entrance of this material with high fire-retardance requirement opens window.
Detailed description of the invention
The present invention will be further described below:
Following formula every part is 1 kilogram.
Embodiment 1
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 90 parts of 70, the chlorine of chlorinty 64% Chlorinated polynvinyl chloride (CPVC) resin 10 parts, Triallyl isocyanurate 3 parts, the diphenyl-methane two that carbodiimides-urine ketimide is modified 4 parts of the mixture of isocyanates 30 parts, cis-hexamethylene-1,2-dicarboxylic anhydride 9 parts, azodicarbonamide and azodiisobutyronitrile, And azodicarbonamide and azodiisobutyronitrile weight ratio are 1: 1, epoxy soybean oil 2 parts, hollow glass micropearl 2 parts, high Active phosphate LYCO-P08 (or high activity phosphate ester MAX-P16) 5 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 20 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 180 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 5MPa, obtains die briquetting;By take out Die briquetting is placed in the vaporium of 90 DEG C and foams, and prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, system It is 75kg/m for going out density3Hard cross-linked polrvinyl chloride flame-retardant foam.Its performance indications are as shown in table 1.
Embodiment 2
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 99 parts of 80, the chlorine of chlorinty 68% Chlorinated polynvinyl chloride (CPVC) resin 1 part, trimethylol-propane trimethacrylate 15 parts, poly methylene poly phenyl poly isocyanate (city Sell commodity, for mixture) 70 parts, methyl hexahydrophthalic anhydride 24 parts, 8 parts of the mixture of azodicarbonamide and azodiisobutyronitrile, And azodicarbonamide and azodiisobutyronitrile weight ratio are 1: 5, epoxy soybean oil 15 parts, titanium dioxide 6 parts, triaryl Phosphate ester 30 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 20 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 170 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 30MPa;The die briquetting of taking-up is placed in The vaporium of 92 DEG C foams, prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, preparing density is 45kg/m3Hard crosslinked polyvinyl chloride foam.Its performance indications are as shown in table 1.
Embodiment 3
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 95 parts of 75, the chlorine of chlorinty 70% Chlorinated polynvinyl chloride (CPVC) resin 5 parts, trimethylol-propane trimethacrylate 8 parts, the hexichol that carbodiimides-urine ketimide is modified Methane diisocyanate 25 parts and poly methylene poly phenyl poly isocyanate 25 parts, methyl hexahydrophthalic anhydride 10 parts, azo two formyl 6 parts of the mixture of amine and azodiisobutyronitrile, and azodicarbonamide is 1: 3 with azodiisobutyronitrile weight ratio, epoxy Soybean oil 10 parts, titanium dioxide 3 parts, CNT 5 parts, low corrosion phosphate ester LYCO-P30 is 15 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 15 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 175 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 20MPa;The die briquetting of taking-up is placed in The vaporium of 95 DEG C foams, prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, preparing density is 60kg/m3Hard crosslinked polyvinyl chloride foam.Its performance indications are as shown in table 1.
Embodiment 4
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 92 parts of 76, the chlorine of chlorinty 72% Chlorinated polynvinyl chloride (CPVC) resin 8 parts, Triallyl isocyanurate 10 parts, the diphenyl-methane two that carbodiimides-urine ketimide is modified Isocyanates 20 parts and poly methylene poly phenyl poly isocyanate 30 parts, cis-hexamethylene-1,2-dicarboxylic anhydride 15 parts, azo two 7 parts of the mixture of Methanamide and azodiisobutyronitrile, and azodicarbonamide is 1: 2 with azodiisobutyronitrile weight ratio, Epoxy soybean oil 5 parts, titanium dioxide 3 parts, montmorillonite 1 part, deca-BDE 8 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 15 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 178 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 25MPa;The die briquetting of taking-up is placed in The vaporium of 96 DEG C foams, prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, preparing density is 70kg/m3Hard crosslinked polyvinyl chloride foam.Its performance indications are as shown in table 1.
Embodiment 5
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 94 parts of 72, the % chlorine of chlorinty 75 Chlorinated polynvinyl chloride (CPVC) resin 6 parts, Triallyl isocyanurate 12 parts, the diphenyl-methane two that carbodiimides-urine ketimide is modified Isocyanates 10 parts and poly methylene poly phenyl poly isocyanate 40 parts, cis-hexamethylene-1,2-dicarboxylic anhydride 20 parts, azo two 5 parts of the mixture of Methanamide and azodiisobutyronitrile, and azodicarbonamide is 1: 4 with azodiisobutyronitrile weight ratio, Epoxy soybean oil 7 parts, hollow glass micropearl 1 part, titanium dioxide 1 part, CNT 1 part, montmorillonite 1 part, decabrominated dipheny base second 5 parts of alkane and deca-BDE 5 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 15 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 172 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 10MPa;The die briquetting of taking-up is placed in The vaporium of 98 DEG C foams, prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, preparing density is 90kg/m3Hard crosslinked polyvinyl chloride foam.Its performance indications data are as shown in table 1.
Comparative example 1:
Recipe ingredient is formed by following weight part ratio: K value is the PVC paste resin 92 parts of 76, the chlorine of chlorinty 72% Chlorinated polynvinyl chloride (CPVC) resin 8 parts, Triallyl isocyanurate 10 parts, the diphenyl-methane two that carbodiimides-urine ketimide is modified Isocyanates 20 parts and poly methylene poly phenyl poly isocyanate 30 parts, cis-hexamethylene-1,2-dicarboxylic anhydride 15 parts, azo two 7 parts of the mixture of Methanamide and azodiisobutyronitrile, and azodicarbonamide is 1: 2 with azodiisobutyronitrile weight ratio, Epoxy soybean oil 5 parts, calcium carbonate 4 parts.
According to formula dispensing, under vacuum is 0.09MPa, the raw material in described component being liquid is entered by described weight Row mix homogeneously, is then added the raw material in described component being solid in liquid by described weight, stirs 15 minutes uniformly Pasty mixture;The thickener of preparation is filled 25mm thickness steel die, after matched moulds, mould is put in the platen-press of 178 DEG C, Pressure is to keep cooling mould after 10min, the die sinking when mold temperature is less than 60 DEG C under 25MPa;The die briquetting of taking-up is placed in The vaporium of 96 DEG C foams, prepares foam;By foam post processing 2 days in the vaporium of 60 DEG C, preparing density is 62kg/m3Hard crosslinked polyvinyl chloride foam.Its performance indications are as shown in table 1.
Table 1 illustrates, owing to comparative example not using fire retardant, compared with the embodiment 3 of similar density, and embodiment 3 institute The mechanical property and the fire resistance that obtain crosslinked polyvinyl chloride foam are all remarkably higher than comparative example.From embodiment 1 to enforcement Example 5, it can be seen that along with obtained by the present invention, the density of crosslinked polyvinyl chloride foam increases, it stretches, compresses, shears Performance improves.In general, owing to present invention employs fire retardant, the flame retardant effect of obtained foam increases, and can reach B1 More than Ji.Other a large number of experiments show that, under existing material condition, when amount of flame-retardant agent is less than 5 parts or is more than 30 parts, fire-retardant Effect is unable to reach B1 level.
Table 1 embodiment 1-5 and the mechanical property of comparative example and hot property

Claims (4)

1. a modified hard cross-linked polrvinyl chloride flame-retardant foam, it is characterised in that by following raw materials in parts by weight number than preparation Become: PVC paste resin 90~99 parts, chlorinated polyvinyl chloride resin 1~10 parts, cross-linking agent 3~15 parts, isocyanates 30~ 70 parts, anhydride 9~24 parts, azo foaming agent 4~8 parts, epoxy soybean oil 2~15 parts, filler 2~6 parts, fire retardant 5~30 Part;Wherein:
Described cross-linking agent is selected from Triallyl isocyanurate or trimethylol-propane trimethacrylate;
Described isocyanates is poly methylene poly phenyl poly isocyanate;
Described anhydride is selected from cis-hexamethylene-1,2-dicarboxylic anhydride or methyl hexahydrophthalic anhydride;
Described foaming agent is the mixture of azodicarbonamide and azodiisobutyronitrile, and both weight ratios are 1: 1~1: 5;
Described filler is selected from one or more of hollow glass micropearl, titanium dioxide, CNT or montmorillonite;
Described fire retardant is selected from high activity phosphate ester, low corrosion phosphate ester, deca-BDE, triaryl phosphate, decabrominated dipheny One or more of base ethane.
2. modified hard cross-linked polrvinyl chloride flame-retardant foam as claimed in claim 1, it is characterised in that described Welvic The K value of resin is 70~80, and chlorinated polyvinyl chloride resin chlorinty is not less than 64%, PVC paste resin and chlorinated polyvinyl chloride second Olefine resin weight sum is 100 parts.
3. modified hard cross-linked polrvinyl chloride flame-retardant foam as claimed in claim 1, it is characterised in that described high activity phosphoric acid Ester is high activity phosphate ester LYCO-P08 or high activity phosphate ester MAX-P16, and described low corrosion phosphate ester is low corrosion phosphate ester LYCO-P30。
4. the preparation method of modified hard cross-linked polrvinyl chloride flame-retardant foam as claimed in claim 1, it is characterised in that include Following steps:
A the raw material in described component being liquid, under 0.09MPa, is carried out mix homogeneously by described weight, then by described by () Component is the raw material of solid is added in liquid by described weight, stir 15~20 minutes and obtain homogeneous paste mixture;
B homogeneous paste mixture is poured into the mould of good seal by (), being 170~180 DEG C in temperature is 5~30MPa with pressure Under conditions of carry out compression molding, cool down mould die sinking, obtain die briquetting;
C die briquetting that step (b) is obtained by () is positioned in the vaporium of 90~98 DEG C and foams, and obtains foam;
D foam that step (c) is obtained by () carries out cured in the vaporium of 60 DEG C and obtains modified hard crosslinking polychlorostyrene second Alkene foam.
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