CN104030594B - A kind of nickel slag manganese dreg concrete composite blend and preparation method thereof - Google Patents

A kind of nickel slag manganese dreg concrete composite blend and preparation method thereof Download PDF

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Publication number
CN104030594B
CN104030594B CN201410240137.4A CN201410240137A CN104030594B CN 104030594 B CN104030594 B CN 104030594B CN 201410240137 A CN201410240137 A CN 201410240137A CN 104030594 B CN104030594 B CN 104030594B
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concrete
slag
nickel slag
manganese
weight
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CN104030594A (en
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冀成新
于吉涛
岳光亮
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Shandong Zhong Sen Science And Technology Co Ltd
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Shandong Zhong Sen Science And Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention relates to a kind of nickel slag manganese dreg concrete composite blend and preparation method thereof, belong to mineral admixture production technical field.It is made up of the raw material of following percentage by weight: nickel slag 3~10%, manganese slag 25~45%, burnedc lay 10~30%, limestone 30~60%, black stone 5~15%, ardealite 3~10%, and the percentage by weight sum of above each component is 100%.The composite blend of the present invention is for, in concrete, under the premise ensureing concrete work performance, improve concrete intensity, further, the admixture of the present invention is less costly, it is possible to substitute breeze, cement etc. in concrete, greatly reduce concrete cost, improve economic benefit.

Description

A kind of nickel slag manganese dreg concrete composite blend and preparation method thereof
Technical field
The present invention relates to a kind of composite blending material for concrete and preparation method thereof being primary raw material with nickel slag, manganese slag, burnedc lay, limestone, black stone, ardealite etc., belong to construction material fabricating technology field.
Background technology
Growth requirement along with green concrete, breeze in current concrete gel material, fly ash be in short supply and price rising all the way, causing concrete manufacturing cost to be stepped up, composite blend Substitute For Partial Binder Materials is an important research direction of modern concrete.
Mostly the application of current common admixture is to utilize one or both intergrindings such as house refuse bottom ash, quick lime, limestone, slag, slag micropowder, phosphorus slag and additive (mainly inorganic salts), and specific surface area is typically in 400~600m2Between/kg, replace the flyash etc. in Binder Materials, play effect of energy the economic benefit brought to mixing plant to a certain extent.
Existing scheme is in concrete use, can only the application of little scope, be not suitable for standardized commercial production, and it is applied in concrete, cause the slump-loss of fresh concrete relatively big and later strength reduces substantially, need the extra one-tenth increasing additive originally to meet concrete construction requirement, be so not easy in concrete substantial amounts of application.
Summary of the invention
It is an object of the invention to provide a kind of nickel slag manganese dreg concrete composite blend and preparation method thereof, the material by 6 kinds with not same-action obtains according to after certain material collocation grinding, for in concrete, under the premise ensureing concrete work performance, improve concrete intensity, and, the admixture of the present invention is less costly, breeze, cement etc. in concrete can be substituted, greatly reduce concrete cost, improve economic benefit.
The technical scheme is that
A kind of nickel slag manganese dreg concrete composite blend, is characterized in that: be made up of the raw material of following percentage by weight:
Nickel slag 3~10%, manganese slag 19~45%, burnedc lay 10~30%, limestone 30~60%, black stone 5~15%, ardealite 3~10%, the percentage by weight sum of above each component is 100%.
The selection of material and blend proportion in composite blend;Difficulty according to material, the feature of easy grinding carry out choosing material;And the contribution according to raw-material price and to concrete strength carries out the collocation of material ratio.
Preferably, it is made up of the raw material of following percentage by weight: nickel slag 5%, manganese slag 25%, burnedc lay 10%, limestone 50%, black stone 5%, ardealite 5%.
Preferably, it is made up of the raw material of following percentage by weight: nickel slag 10%, manganese slag 30%, burnedc lay 10%, limestone 40%, black stone 5%, ardealite 5%.
Preferably, it is made up of the raw material of following percentage by weight: nickel slag 15%, manganese slag 25%, burnedc lay 10%, limestone 40%, black stone 5%, ardealite 5%.
The preparation method that present invention also offers a kind of concrete composite blending material, is characterized in that, comprises the following steps:
1. weigh raw material by above-mentioned percentage by weight, control water into the mill less than 2%, enter the front material particles < 5mm of mill, if more than 5mm, it is necessary to broken;
2. by step 1. in put into ball mill after the raw material mix homogeneously that weighs, use 45 μm of square hole screens, control to tail over 15 ± 2%, namely obtain composite blending material for concrete.
Less than this fineness, the specific surface area of admixture is excessive, and water requirement is bigger than normal, and concrete loss is very big;More than this fineness admixture activation plays not out, concrete low strength.
Preferably, the described step 1. middle water into the mill mode less than 2% that controls is for inserting drying machine drying.
The invention has the beneficial effects as follows:
1. the compound composite blend of the present invention is by 6 kinds of inexpensive raw material intergrindings, controls rational granular size, utilizes limestone to improve early strength, reduces the absorption to additive and then reduce concrete loss;Manganese slag, nickel slag, burnedc lay is utilized to improve concrete later strength;Utilize ardealite to excite the raw-material activity of each component and deferred action, it is ensured that concrete service behaviour simultaneously.And need not additionally increase the consumption of additive when using in concrete, in equivalent replacement concrete under the premise of the Binder Materials of 20-50%, it is possible to meeting service behaviour, intensity improves more than 5MPa simultaneously.
2. the present invention make full use of various waste residue, with low cost, the indexs such as concrete service behaviour, mechanical property, durability and volume stability can be improved, it is possible to steady production, it is ensured that supply, energy-saving and cost-reducing and protection environment are significant.
3. remarkable in economical benefits (often side's concrete can bring the benefit of 15.2 yuan/side, and existing common admixture brings the benefit of 3.6 yuan/side) after using the composite blend of the present invention.
Detailed description of the invention
In order to be better understood from the present invention, it is further elucidated with present disclosure below in conjunction with case study on implementation, but present disclosure is not limited solely to following case study on implementation.
Embodiment 1
Formula: manganese slag 30%, nickel slag 10%, burnedc lay 10%, limestone 40%, black stone 5%, ardealite 5%;
Preparation method: before entering mill, above-mentioned material moisture is controlled less than 2%;Enter the front material particles < 5mm of mill;
After uniform for the mixing of materials in above-mentioned formula, put into ball mill, use 45 μm of square hole screens, control to tail over 15%, namely obtain composite blending material for concrete.
Conventionally C30 concrete proportioning, in every side concrete, Binder Materials quality is 60 kilograms of cement 70 kilograms+flyash of 210 kilograms+breeze, composite blend equivalent can replace 70 kilograms of breezes, can also 60 kilograms of cement of equivalent substitution and 60 kilograms of flyash, or replace 60 kilograms of cement, under the premise meeting service behaviour, intensity improves more than 5MPa.
Embodiment 2
Formula: manganese slag 25%, nickel slag 15%, burnedc lay 10%, limestone 40%, black stone 5%, ardealite 5%;
Preparation method: before entering mill, above-mentioned material moisture is controlled less than 2%;Enter the front material particles < 5mm of mill;Ungratified broken granule < 5mm;
After uniform for the mixing of materials in above-mentioned formula, put into ball mill, use 45 μm of square hole screens, control to tail over 14%, namely obtain composite blending material for concrete.
Conventionally C30 concrete proportioning, in every side concrete, Binder Materials quality is 60 kilograms of cement 70 kilograms+flyash of 210 kilograms+breeze, composite blend equivalent can replace 70 kilograms of breezes and 20 kilograms of cement, can also 60 kilograms of cement of equivalent substitution and 40 kilograms of breezes, under the premise meeting service behaviour, intensity improves more than 5MPa.
Embodiment 3
Formula: manganese slag 25%, nickel slag 5%, burnedc lay 10%, limestone 50%, black stone 5%, ardealite 5%;
Preparation method: before entering mill, above-mentioned material moisture is controlled less than 2%;Enter the front material particles < 5mm of mill;Ungratified broken granule < 5mm;
After uniform for the mixing of materials in above-mentioned formula, put into ball mill, use 45 μm of square hole screens, control to tail over 13%, namely obtain composite blending material for concrete.
Admixture in above-described embodiment 3 is used in concrete.
Test data: benchmark, according to common pump concrete C30 proportioning, cement 210 kilograms, breeze 70 kilograms, 60 kilograms of flyash, fluvial sand 805 kilograms, 1065 kilograms of stone, water 165, additive 6.8 kilograms, is tested.When wherein fluvial sand, stone, water, additive are constant, admixture equivalent replaces the breeze in Binder Materials, flyash, cement sample as a comparison.Performance data is table 1 below such as:
Table 1
Can be seen that relative datum concrete from data, composite blend is applied, it is possible to improve the service behaviour of fresh concrete, each age strength of maturing.
Test data:
Economic Benefit Accounting illustrates:
1. the measuring and calculating of material change: our company's admixture cheap 40 yuan/ton than breeze, cheap 10 yuan/ton than coal ash, cheap 80 yuan/ton than cement.
2. the measuring and calculating of Strength Changes: according to more than gain in strength 5MPa for improving a label, increase by 10 yuan (foundation: according in benchmark proportioning, intensity that 28 days intensity/cement consumption=per kilogram cement is contributed) below with reference to often improving label C30 (comprising C30).
3. current existing common admixture, one or more prepare mineral admixture jointly to utilize phosphorus slag, slag micropowder, black stone, exciting agent etc., price cheap 20 yuan/ton than flyash.
Our company composite blend test as a comparison 1, current existing common admixture (commercially available CHL-KC) test as a comparison 2, Experimental Comparison is table 2 below such as:
Table 2
Relatively existing common admixture (contrast 2) as can be seen from the table, composite blend application (contrast 1), not only improve the service behaviour of fresh concrete and improve intensity, and every side concrete can bring the benefit of 15.2 yuan/side, and existing common admixture brings the benefit of 3.6 yuan/side, it can be seen that use remarkable in economical benefits after composite blend.

Claims (5)

1. a nickel slag manganese dreg concrete composite blend, is characterized in that: be made up of the raw material of following percentage by weight:
Nickel slag 3~10%, manganese slag 19~45%, burnedc lay 10~30%, limestone 40~60%, black stone 5~15%, ardealite 3~10%, the percentage by weight sum of above each component is 100%.
2. nickel slag manganese dreg concrete composite blend according to claim 1, is characterized in that: be made up of the raw material of following percentage by weight: nickel slag 5%, manganese slag 25%, burnedc lay 10%, limestone 50%, black stone 5%, ardealite 5%.
3. nickel slag manganese dreg concrete composite blend according to claim 1, is characterized in that: be made up of the raw material of following percentage by weight: nickel slag 10%, manganese slag 30%, burnedc lay 10%, limestone 40%, black stone 5%, ardealite 5%.
4. the preparation method according to the arbitrary described concrete composite blending material of claim 1-3, is characterized in that, comprise the following steps:
1. weigh raw material by the arbitrary described percentage by weight of claim 1-3, control water into the mill less than 2%, enter the front material particles < 5mm of mill, if more than 5mm, it is necessary to broken;
2. by step 1. in put into ball mill after the raw material mix homogeneously that weighs, use 45 μm of square hole screens, control to tail over 15 ± 2%, namely obtain composite blending material for concrete.
5. the preparation method of concrete composite blending material according to claim 4, is characterized in that, the described step 1. middle water into the mill mode less than 2% that controls is for inserting drying machine drying.
CN201410240137.4A 2014-05-30 2014-05-30 A kind of nickel slag manganese dreg concrete composite blend and preparation method thereof Active CN104030594B (en)

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CN105622164B (en) * 2015-12-29 2018-06-08 福建建工建材科技开发有限公司 A kind of hollow microporous inorganic heat insulation mortar
CN105948643B (en) * 2016-04-29 2018-05-22 山东众森节能材料有限公司 A kind of concrete of stone powder composite blend and preparation method thereof
CN113354307B (en) * 2021-06-22 2022-09-09 厦门浩友建材有限公司 Composite admixture applied to hydraulic concrete and preparation method thereof
CN114249597B (en) * 2021-12-16 2022-11-01 江苏诺明高温材料股份有限公司 Stress buffering refractory material for dry quenching cooling section and preparation method thereof
CN116040974A (en) * 2023-03-20 2023-05-02 解婧秋 Method for preparing superfine powder cement admixture

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102153328A (en) * 2011-05-06 2011-08-17 吴江市明港道桥工程有限公司 Cement for cement stabilized macadam
CN103342491A (en) * 2013-07-10 2013-10-09 武汉理工大学 Iron tailing-based complex mineral admixture and preparation process thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102153328A (en) * 2011-05-06 2011-08-17 吴江市明港道桥工程有限公司 Cement for cement stabilized macadam
CN103342491A (en) * 2013-07-10 2013-10-09 武汉理工大学 Iron tailing-based complex mineral admixture and preparation process thereof

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