CN104029406B - A kind of tyre building machine parts auto-stitching system - Google Patents

A kind of tyre building machine parts auto-stitching system Download PDF

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Publication number
CN104029406B
CN104029406B CN201410241252.3A CN201410241252A CN104029406B CN 104029406 B CN104029406 B CN 104029406B CN 201410241252 A CN201410241252 A CN 201410241252A CN 104029406 B CN104029406 B CN 104029406B
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roller
burr
lower compression
auto
stitching system
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CN104029406A (en
Inventor
胡永方
战强
邱长澄
郭冠斌
周良勇
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Guangzhou South China Rubber Tyre Co., Ltd.
Wanli tire Limited by Share Ltd
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GUANGZHOU SOUTH CHINA RUBBER TYRE CO Ltd
GUANGZHOU FENGLI RUBBER TIRE Co Ltd
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Abstract

The embodiment of the invention discloses a kind of tyre building machine parts auto-stitching system, the assembly drum of first-class side tire is inserted native system, first by burr roller device pressure thorn, then by the concora crush of the smooth circumferential running roller of lower compression roller device, extrude the air between sidewall and assembly drum, make both perfect laminatings, stop isolation, meanwhile, save the labour intensity of operating personnel, guarantee pressure force is consistent, improves the quality of tire.The present invention includes at least one auto-stitching system, described auto-stitching system comprises lower compression roller device, burr roller device, base plate and control device; Described lower compression roller device and described burr roller device, fix by base plate, and difference connection control device; Described burr roller device, for pressure thorn between offside tire and assembly drum, comprises burr roller seat, burr roller track fastening, burr roller and cylinder; Described lower compression roller device, for flattening side tire and assembly drum, comprises circumference running roller, lower compression roller guide-rail coupling member, screw connecting piece.

Description

A kind of tyre building machine parts auto-stitching system
Technical field
The present invention relates to rubber, particularly relate to a kind of tyre building machine parts auto-stitching system.
Background technology
Tire in the fabrication process, needs semifinished part, and such as tyre surface, sidewall, crown, type glue and carcass etc. are combined into tire according to technological requirement.
Traditional tire building, first needs shaping side tire and assembly drum, is specially rotational forming drum, realizes side tire be simultaneously fitted on assembly drum by belt conveyor; And then stung by people's hand, people's hand thorn is specially artificial hand-held burr pressure roller pressing sidewall and assembly drum, and object makes more to fit both it, reduces bubble and absciss layer phenomenon.But people's hand stings the labour intensity this method degree adding operating personnel, and everyone pressing dynamics is inconsistent, be unfavorable for the stability of pressing quality, if dynamics is excessive, the burr of burr roller can be caused to cause certain damage to assembly drum, and speed is not high, efficiency is low, is not suitable with modern production.
Summary of the invention
Embodiments provide a kind of tyre building machine parts auto-stitching system, the assembly drum of first-class side tire is inserted native system, first by burr roller device pressure thorn, then by the concora crush of the smooth circumferential running roller of lower compression roller device, extrude the air between sidewall and assembly drum, make both perfect laminatings, stop isolation, meanwhile, save the labour intensity of operating personnel, guarantee pressure force is consistent, improves the quality of tire.
For solving the problem, a kind of tyre building machine parts auto-stitching system provided by the invention, comprise at least one auto-stitching system, described auto-stitching system comprises lower compression roller device, burr roller device, base plate and control device;
Described lower compression roller device and described burr roller device, fix by base plate, and difference connection control device;
Described control device, comprises the lower compression roller controller be arranged in described lower compression roller device, the burr roller controller be arranged in described burr roller device;
Described burr roller device, for pressure thorn between offside tire and assembly drum, comprises burr roller seat, burr roller track fastening, burr roller and cylinder;
Described burr roller, be connected with described burr roller seat by bearing, surface arranges multiple spine;
Described burr roller seat, is arranged on described base plate, and two ends connect described burr roller and described burr roller track fastening respectively;
Described burr roller track fastening, connects described cylinder, is driven and transmit kinetic energy to described burr roller seat to make described burr roller be elevated and to rotate by described cylinder;
Described cylinder, is connected with described burr roller controller;
Described lower compression roller device, for flattening side tire and assembly drum, comprises circumference running roller, lower compression roller guide-rail coupling member, screw connecting piece;
Described circumference running roller, is connected with described lower compression roller guide-rail coupling member with lower compression roller fixture by bearing;
Described lower compression roller fixture, is connected with bearing and supports described bearing;
Described lower compression roller guide-rail coupling member, two ends connect described lower compression roller fixture and described screw connecting piece respectively;
Described screw connecting piece, connects and is arranged on described lower compression roller controller to obtain kinetic energy, and drive described base plate to realize opening and closing left and right by built-in screw mandrel.
Preferably, described circumference running roller is made up of at least one round shape thing, and described round shape thing cross-sectional area is trapezoidal.
Preferably, described circumference running roller is made up of round shape thing described in two, wherein the first round shape thing is connected centered by its center of circle successively with the second round shape thing, and the diameter of one end that described first round shape thing is connected with described second round shape thing is less than the diameter of one end that described second round shape thing is connected with described first round shape thing.
Preferably, described burr roller controller is high-low pressure proportional control valve.
Preferably, described spine is drift angle is the isosceles triangle of acute angle, and its base connects described burr roller, and is evenly distributed on described burr roller surface.
Preferably, described acute angle is 20 ~ 40 °.
Preferably, described burr roller, width is 30 ~ 35mm, is uniformly distributed 7 described spines in the direction of the width.
Preferably, the horizontal plane at described burr roller peak place is higher than the horizontal plane with described circumference running roller peak place.
Preferably, described auto-stitching system is two, and is symmetrical arranged.
Preferably, described auto-stitching system is two, and is symmetrical arranged, and the described circumference running roller that two diameters are less is mutually corresponding to be arranged.
As can be seen from the above technical solutions, the embodiment of the present invention has the following advantages: the assembly drum of first-class side tire is inserted native system, first by burr roller device pressure thorn, again by the concora crush of the smooth circumferential running roller of lower compression roller device, extrude the air between sidewall and assembly drum, make both perfect laminatings, stop isolation, simultaneously, hand-held burr roller artificial in prior art is saved, burr roller track fastening can be driven by cylinder, different pressure is used according to sidewall thickness difference, save the labour intensity of operating personnel, ensure that the pressure force of each pressure roller of each tire is consistent, improve the quality of tire.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of tyre building machine parts of the present invention auto-stitching system;
Fig. 2 is the profile of a kind of tyre building machine parts of the present invention auto-stitching system burr roller;
Fig. 3 is the front view of a kind of tyre building machine parts of the present invention auto-stitching system;
Fig. 4 is the side view of a kind of tyre building machine parts of the present invention auto-stitching system.
Wherein, mark in figure as follows:
1--lower compression roller device, 101--lower compression roller fixture, 102--lower compression roller guide-rail coupling member, 103--screw connecting piece, 104--circumference running roller;
2--burr roller device, 201--burr roller seat, 202--burr roller track fastening, 203--burr roller, 204--cylinder, 205--spine;
3--base plate.
Detailed description of the invention
Embodiments provide a kind of tyre building machine parts auto-stitching system, the assembly drum of first-class side tire is inserted native system, first by burr roller device pressure thorn, then by the concora crush of the smooth circumferential running roller of lower compression roller device, extrude the air between sidewall and assembly drum, make both perfect laminatings, stop isolation, meanwhile, save the labour intensity of operating personnel, guarantee pressure force is consistent, improves the quality of tire.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, carry out clear and detailed description to the technical scheme in the embodiment of the present invention, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 ~ Fig. 4, Fig. 1 is the structural representation of a kind of tyre building machine parts of the present invention auto-stitching system; Fig. 2 is the profile of a kind of tyre building machine parts of the present invention auto-stitching system burr roller; Fig. 3 is the front view of a kind of tyre building machine parts of the present invention auto-stitching system; Fig. 4 is the side view of a kind of tyre building machine parts of the present invention auto-stitching system.
A kind of tyre building machine parts auto-stitching system that the embodiment of the present invention provides, comprise at least one auto-stitching system, described auto-stitching system comprises lower compression roller device 1, burr roller device 2, base plate 3 and control device (not shown in the diagram);
Described lower compression roller device 1 and described burr roller device 2, fix by base plate 3, and difference connection control device;
Described control device, comprises the lower compression roller controller (not shown in the diagram) be arranged in described lower compression roller device 1, the burr roller controller (not shown in the diagram) be arranged in described burr roller device 2;
Described burr roller device 2, for pressure thorn between offside tire and assembly drum, comprises burr roller seat 201, burr roller track fastening 202, burr roller 203 and cylinder 204;
Described burr roller 203, is connected with described burr roller seat 201 by bearing, and surface arranges multiple spine 205;
Described burr roller seat 201, is arranged on described base plate 3, and two ends connect described burr roller 203 and described burr roller track fastening 202 respectively;
Described burr roller track fastening 202, connects described cylinder 204, is driven and transmit kinetic energy to described burr roller seat 201 to be elevated to make described burr roller 203 and to rotate by described cylinder 204;
Described cylinder 204, is connected with described burr roller controller;
Described lower compression roller device 1, for flattening side tire and assembly drum, comprises circumference running roller 104, lower compression roller guide-rail coupling member 102, screw connecting piece 103;
Described circumference running roller 104, is connected with described lower compression roller guide-rail coupling member 102 with lower compression roller fixture 101 by bearing;
Described lower compression roller fixture 101, is connected with bearing and supports described bearing;
Described lower compression roller guide-rail coupling member 102, two ends connect described lower compression roller fixture 101 and described screw connecting piece 103 respectively;
Described screw connecting piece 103, connects and is arranged on described lower compression roller controller to obtain kinetic energy, and drive described base plate 3 to realize opening and closing left and right by built-in screw mandrel.
Wherein, described circumference running roller 104 is made up of at least one round shape thing, and described round shape thing cross-sectional area is trapezoidal.Preferably, described circumference running roller 104 is made up of round shape thing described in two, wherein the first round shape thing is connected centered by its center of circle successively with the second round shape thing, and the diameter of one end that described first round shape thing is connected with described second round shape thing is less than the diameter of one end that described second round shape thing is connected with described first round shape thing.
Wherein, described burr roller controller is high-low pressure proportional control valve, this control valve may be used for startup or the closedown of control cylinder 204, after cylinder 204 starts, burr roller track fastening 202 is driven to do elevating movement, burr roller seat 201 is also along with moving up and down, thus spine 205 pairs of sidewalls of burr roller 203 and assembly drum carry out pressing, and then completes the pressing between sidewall and carcass.Because the thickness on sidewall diminishes from outside to inside gradually, therefore realized the control of high-low pressure ratio by this control valve, outer sidewall uses high pressure pressing, and interior sidewall uses low pressure pressing, the uniform force of tire diverse location can be ensured, effectively improve the service life of tire.
Circumference running roller 104 in assembly drum, effectively extrudes the air between sidewall and assembly drum for concora crush sidewall.In running, lower compression roller controller sends control to leading screw connector, after leading screw connector obtains kinetic energy, drives base plate 3 to realize opening and closing left and right by leading screw, base plate 3, by connecting lower compression roller track fastening thus driving circumference running roller 104 opening and closing left and right, realizes the laminating between sidewall and assembly drum.
Wherein, described spine 205 is drift angles is the isosceles triangle of acute angle, and its base connects described burr roller, and is evenly distributed on described burr roller surface.
Preferably, described acute angle is 20 ~ 40 °.
More preferably, described acute angle is 35 ~ 40 °.
Described burr roller, width is 30 ~ 35mm, is uniformly distributed 7 described spines 205 in the direction of the width.
The horizontal plane at described burr roller peak place is higher than the horizontal plane with described circumference running roller 104 peak place.
Wherein, described auto-stitching system is two, and is symmetrical arranged.
Wherein, described auto-stitching system is two, and is symmetrical arranged, and the described circumference running roller 104 that two diameters are less is mutually corresponding to be arranged.
When being set to two auto-stitching systems, pressure thorn and concora crush can be carried out in assembly drum both sides simultaneously.
Now the mode of operation of the embodiment of the present invention is described.
According to the moulding process requirement of tire, first rotational forming drum and belt conveyor, be attached to sidewall on assembly drum, but gap now on sidewall and assembly drum is very large, and not docile.
By conveyer, the assembly drum that sidewall is housed is sent into the upside of native system again, higher burr roller device first touches assembly drum, burr thorn pressure sidewall in burr roller enters on assembly drum, thereupon lower circumference running roller touches assembly drum and extrudes sidewall on assembly drum, extrude the air between sidewall and assembly drum, make both perfect laminatings, stop its isolation between the two.
Apparatus of the present invention are simple and reasonable, and functional reliability is high, easy accessibility.By the burr roller device arranged, laminating process is carried out by the inhuman building site of burr roller arranged by between sidewall and assembly drum, as long as can by sidewall and assembly drum pressing owing to passing through manipulation control device, simultaneously, hand-held burr roller artificial in prior art is saved, burr roller track fastening can be driven by cylinder, different pressure is used according to sidewall thickness difference, save the labour intensity of operating personnel, ensure that the pressure force of each pressure roller of each tire is consistent, be conducive to the shaping of product, ensure the stability of tire quality.
Further, by the lower compression roller device arranged, effectively the sidewall by burr roller device is attached on assembly drum.Due to the sidewall of tire and assembly drum laminating step are all incorporated on same system, therefore effectively improve operating rate, ensure production effect and speed.
The above, above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (10)

1. a tyre building machine parts auto-stitching system, is characterized in that, comprises at least one auto-stitching system, and described auto-stitching system comprises lower compression roller device, burr roller device, base plate and control device;
Described lower compression roller device and described burr roller device, fix by base plate, and difference connection control device;
Described control device, comprises the lower compression roller controller be arranged in described lower compression roller device, the burr roller controller be arranged in described burr roller device;
Described burr roller device, for pressure thorn between offside tire and assembly drum, comprises burr roller seat, burr roller track fastening, burr roller and cylinder;
Described burr roller, be connected with described burr roller seat by bearing, surface arranges multiple spine;
Described burr roller seat, is arranged on described base plate, and two ends connect described burr roller and described burr roller track fastening respectively;
Described burr roller track fastening, connects described cylinder, is driven and transmit kinetic energy to described burr roller seat to make described burr roller be elevated and to rotate by described cylinder;
Described cylinder, is connected with described burr roller controller;
Described lower compression roller device, for flattening side tire and assembly drum, comprises circumference running roller, lower compression roller guide-rail coupling member, screw connecting piece;
Described circumference running roller, is connected with described lower compression roller guide-rail coupling member with lower compression roller fixture by bearing;
Described lower compression roller fixture, is connected with bearing and supports described bearing;
Described lower compression roller guide-rail coupling member, two ends connect described lower compression roller fixture and described screw connecting piece respectively;
Described screw connecting piece, connects and is arranged on described lower compression roller controller to obtain kinetic energy, and drive described base plate to realize opening and closing left and right by built-in screw mandrel.
2. tyre building machine parts auto-stitching system according to claim 1, it is characterized in that, described circumference running roller is made up of at least one round shape thing, and described round shape thing cross-sectional area is trapezoidal.
3. tyre building machine parts auto-stitching system according to claim 2, it is characterized in that, described circumference running roller is made up of round shape thing described in two, wherein the first round shape thing is connected centered by its center of circle successively with the second round shape thing, and the diameter of one end that described first round shape thing is connected with described second round shape thing is less than the diameter of one end that described second round shape thing is connected with described first round shape thing.
4. tyre building machine parts auto-stitching system according to claim 1, it is characterized in that, described burr roller controller is high-low pressure proportional control valve.
5. tyre building machine parts auto-stitching system according to claim 1, is characterized in that, described spine, and the isosceles triangle of to be drift angle be acute angle, its base connects described burr roller, and is evenly distributed on described burr roller surface.
6. tyre building machine parts auto-stitching system according to claim 5, it is characterized in that, described acute angle is 20 ~ 40 °.
7. tyre building machine parts auto-stitching system according to claim 5, it is characterized in that, described burr roller, width is 30 ~ 35mm, is uniformly distributed 7 described spines in the direction of the width.
8. the tyre building machine parts auto-stitching system according to claim 1 ~ 7 any one, is characterized in that, the horizontal plane at described burr roller peak place is higher than the horizontal plane with described circumference running roller peak place.
9. the tyre building machine parts auto-stitching system according to claim 1 ~ 7 any one, it is characterized in that, described auto-stitching system is two, and is symmetrical arranged.
10. the tyre building machine parts auto-stitching system according to claim 2 ~ 7 any one, it is characterized in that, described auto-stitching system is two, and is symmetrical arranged, and the described circumference running roller that two diameters are less is mutually corresponding to be arranged.
CN201410241252.3A 2014-05-30 2014-05-30 A kind of tyre building machine parts auto-stitching system Active CN104029406B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106926490B (en) * 2017-04-27 2023-06-02 青岛软控机电工程有限公司 Pressing device and method
CN116787831B (en) * 2023-08-28 2023-12-22 潍坊顺福昌橡塑有限公司 Extrusion molding device for manufacturing tire carcass

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0429286A2 (en) * 1989-11-20 1991-05-29 Bridgestone Corporation Tire component member attaching apparatus
CN101342791A (en) * 2008-08-21 2009-01-14 山东银宝轮胎集团有限公司 Giant engineering tyre wire loop cloth-package winding machine
CN202702645U (en) * 2012-07-27 2013-01-30 赵启秀 Green tire compacting machine for tire
CN103144334A (en) * 2011-12-07 2013-06-12 软控股份有限公司 Press rolling device for tyre building, and combined rolling method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0429286A2 (en) * 1989-11-20 1991-05-29 Bridgestone Corporation Tire component member attaching apparatus
CN101342791A (en) * 2008-08-21 2009-01-14 山东银宝轮胎集团有限公司 Giant engineering tyre wire loop cloth-package winding machine
CN103144334A (en) * 2011-12-07 2013-06-12 软控股份有限公司 Press rolling device for tyre building, and combined rolling method thereof
CN202702645U (en) * 2012-07-27 2013-01-30 赵启秀 Green tire compacting machine for tire

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Address after: 511400 East Ring Road, Guangzhou, Guangdong, East Ring Road, No. 116, No.

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Applicant after: Guangzhou Fengli Rubber Tire Co., Ltd.

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Address after: Mellerud Conghua Ao town Guangzhou city Guangdong province 510940 No. 3

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Patentee after: Wanli tire Limited by Share Ltd

Address before: Mellerud Conghua Ao town Guangzhou city Guangdong province 510940 No. 3

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Patentee before: Guangzhou Fengli Rubber Tire Co., Ltd.

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