CN104029313A - Novel tire water jet cutting device - Google Patents
Novel tire water jet cutting device Download PDFInfo
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- CN104029313A CN104029313A CN201410291806.0A CN201410291806A CN104029313A CN 104029313 A CN104029313 A CN 104029313A CN 201410291806 A CN201410291806 A CN 201410291806A CN 104029313 A CN104029313 A CN 104029313A
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- water jet
- main shaft
- jet cutting
- control wheel
- fixed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention discloses a novel tire water jet cutting device. The novel tire water jet cutting device comprises a power part, a transmission part, a main shaft, a base bracket, a movable supporting part, a water jet cutting part and a safety protection part, wherein an output shaft of a speed reducing motor is connected with a driven wheel of the transmission part; the driven wheel is connected with the main shaft; the main shaft in the movable supporting part is welded with a movable track bracket, and the bottom of the movably supporting part is connected with a control wheel; a bearing cover is fastened together with a control wheel; the control wheel, a moving rod II and a moving rod I are hinged in sequence; the moving rod I penetrates through a track hole and is welded together with a supporting rod; the water jet cutting part comprises three nozzles which are fixed on a frame; a glass plate is fixed on the frame. The novel tire water jet cutting device has the advantages that a handle of the control wheel is rotated to reliably fix different types of tires; the tires can rotate along with the main shaft, so that rubber on treads of the tires can be fully cut and crushed by virtue of high-pressure water jet and is separated from a steel wire; large tires can be quickly taken and arranged; the novel tire water jet cutting device is simple in structure and reliable to operate.
Description
Technical field
The invention belongs to plant equipment field, be specifically related to the tire of different model to be utilized the mode fragmentation of high pressure jer cutting to peel off the device of a kind of new type water jet cutting tire of rubber.
Background technology
In recent years, along with the extensive development of China Automobile Industry and civil engineering, full-sized car tire and Off-the-road tire output are rapid growth situation, and started China became maximum tire production state and used state from 2009.All can produce every year a large amount of junked tires, the green non-pollution processing of junked tire has become restriction China tire industry, and further bottleneck, the especially processing of giant tire more than 1m of expansion have become global problem.The thick mad processing mode of tradition burning electricity generation, has not only wasted greatly the top-quality rubber resource containing in giant tire, and has easily caused the secondary pollution of burnt gas.Junked tire Remanufacture rubber powder becomes the most potential developing direction of junked tire process field.
At present, the domestic recovery processing technique of preparing rubber powder for junked tire is mainly to knock broken machine as main, in the strong mechanical lapping treatment process of tire, rubber for tire character changes completely, the performance that reclaims rubber powder preferably can only reach 70% of new rubber, and cannot directly knock broken to the above giant tire of 1m, it is not high that this directly causes junked tire to reclaim industry profit rate, is difficult to extensive development.High Pressure Water Jet Cutting Technology has been successfully applied to Aero-Space, ships, contour, sharp, the difficult technical field of military project as a kind of environmental protection new technology, there is very large advantage, in addition, in the industries such as cutting marble, metal cold processing, application is also more and more extensive.Waterjets cutting technology is a kind of cool grinding technology, produces hardly heat when cutting, can not cause cutting object rotten, without dust, nuisanceless, the more important thing is that this method is aided with after control with computational intelligence, can realize the green intelligent processing of multiple material.Ultra-high pressure water fluid jet diced system is applied to junked tire and recycles, water jet cutting does not damage the character of the rubber of junked tire own, does not produce heat, and organic efficiency is high.Water jet, can be by the control of water jet cutting pressure within the specific limits due to its special cutting characteristic, makes water under high pressure cut off rubber and do not cut off the steel wire in tire, makes it to be separated from each other.This kind of processing method both improved the organic efficiency of tire, simplified again recovery process flow process.Water jet cutting junked tire technique has long-range development prospect.
The patent No. is method and the covering device that the patent of invention " based on method and the device of ultra-high pressure water fluid jet engineering department industrialization recovery junked tire " of CN201110220926 discloses a kind of water jet recovery processing junked tire.This covering device is applied in after junked tire carried out removal wheel hub technique, utilizes high-pressure water jet to reclaim junked tire.Although this device can reclaim processing junked tire, tire will be removed hub treatment, complex process.And can only be applied to the recycling of small-sized junked tire, the tyre surface of giant tire cannot be smooth.
The patent No. is that the patent of invention " junked tire that utilizes based on water-jet technology is prepared method and the device of rubber powder " of CN200610096128 discloses a kind of method and apparatus that utilizes water-jet technology recovery junked tire to prepare rubber powder.This covering device can effectively cut and peel off tire, but this device only cuts for more small-sized tire, cannot be effectively fastening to this device of the tire of different model.The recovery of giant tire cannot realize cutting with this device.
Techniques of Waste Tyres Recycling and Utilization based on high-pressure water jet is with its unique cutting performance, and good recovery process, has vast potential for future development.But but do not have a set of supporting device to realize the popularization of this technology.The theoretical research that junked tire is reclaimed in cutting is ahead of practice, recycles the device of junked tire therefore need a kind of supporting high pressure water jet that utilizes badly.
Summary of the invention
The present invention solves the existing technical problem of prior art; A kind of giant tire that is adapted to different model is provided, has utilized High Pressure Water Jet Cutting Technology to recycle the device of a kind of new type water jet cutting tire of junked tire.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
A device for new type water jet cutting tire, is characterized in that, comprises the running part that power section, one end and power section connect; The described running part other end connects in one end of a main shaft and rotates in order to drive shaft; The described main shaft other end is fixed one in order to support the movable supporting part of cut tire; Described main shaft is fixed on base support; Main shaft is other is arranged with water jet cutting part in parallel with main shaft; Running part, main shaft, base support, movable supporting part are all arranged in safeguard protection part; Described safeguard protection part is a framework of being made up of angle steel; Water jet cutting part two ends are fixed on framework.
At the device of above-mentioned a kind of new type water jet cutting tire, described movable supporting part comprises a track support welding with the main shaft other end; This track support comprises that a fixed disk and one end are arranged at least three supports on fixed disk; The described support other end is fixed with a U-shaped orbit hole; Moving lever one one end be fixed with support bar vertical with moving lever one, the other end is fixed on moving lever two one end through after orbit hole; Moving lever two other ends and control wheel are hinged; Control wheel can also be fixed on the control wheel after fastening and bearing cap on track support by a locking device by after superincumbent bolt hole and bearing cap are set are fastenedly connected; Deep groove ball bearing one is arranged between control wheel and bearing cap; The shaft shoulder one of the end of deep groove ball bearing one by being arranged on the main shaft other end is connected with control wheel; In described control wheel, be also welded with and control the control wheel handle that control wheel is rotated.
At the device of above-mentioned a kind of new type water jet cutting tire, described locking device comprises screwed hole and clamping screw, and clamping screw is fastened in screwed hole, and top contacts with track support, by screwing bolt, track support is contacted with bolt face, utilize frictional force to make it to be difficult to mobile.
At the device of above-mentioned a kind of new type water jet cutting tire, power section adopts decelerator; Running part comprises a driving wheel directly connecting with reducing motor output shaft, and this driving wheel is realized radial location by the boss of output shaft, realizes axial location by fastening bolt; Driven pulley is connected by alignment pin with main shaft and carries out power transmission by driving belt and driving wheel; Described base support top is by being arranged on the shaft shoulder two on main shaft and connecting by deep groove ball bearing two, and its underpart is fastening by bolt hole and ground bottom being arranged on.
Therefore, tool of the present invention has the following advantages: adopt water jet cutting and crushing rubber mode, by water jet pressure control within limits, the rubber on tyre surface is separated with steel wire is organic, reduced technological process, simplified recovery processing technology; And water jet cutting mode is at normal temperatures elastomeric material to be pulverized to cutting, belongs to cool grinding, the performance of rubber powder be can well keep and its physical property and chemical property do not damaged, the rate of recovery is high; Tire adopts vertical loading, and aspect is fastening means flexibly, can load the giant tire of fastening different model, is convenient to the mass recycling of giant tire; This apparatus structure is simple, low processing cost, and organic efficiency is high, and reliable operation is convenient.
Brief description of the drawings
Accompanying drawing 1 is the overall structure figure of the embodiment of the present invention.
Accompanying drawing 2 is running part explosive views of the embodiment of the present invention.
Accompanying drawing 3 is main shaft, base portion front views of the embodiment of the present invention.
Accompanying drawing 4 is movable supporting part explosive views of the embodiment of the present invention.
Accompanying drawing 5 is that the movable supporting part of the embodiment of the present invention is shunk schematic diagram.
Accompanying drawing 6 is that the movable supporting part of the embodiment of the present invention is opened fastening schematic diagram.
Accompanying drawing 7 is framework schematic diagrames of the embodiment of the present invention.
The structural representation of locking device in accompanying drawing 8 the present invention.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment:
Understand and enforcement the present invention for the ease of those of ordinary skill in the art, below in conjunction with drawings and Examples, the present invention is described in further detail, should be appreciated that exemplifying embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
Ask for an interview Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 7, the present invention includes the running part 2 that power section 1, one end and power section 1 connect; Described running part 2 other ends connect in one end of a main shaft 3 and rotate in order to drive shaft 3; Described main shaft 3 other ends are fixed one in order to support the movable supporting part 5 of cut tire; Described main shaft 3 is fixed on base support 4; Main shaft 3 is other is arranged with water jet cutting part 8 in parallel with main shaft 3; Running part 2, main shaft 3, base support 4, movable supporting part 5 are all arranged in safeguard protection part 7; Described safeguard protection part 7 is a framework of being made up of angle steel 34; Water jet cutting part 8 two ends are fixed on framework 34.
Movable supporting part 5 comprises a track support 24 welding with main shaft 3 other ends; This track support 24 comprises that a fixed disk and one end are arranged on four supports on fixed disk; The support other end is fixed with a U-shaped orbit hole 25; Moving lever one 27 one end be fixed with support bar 23 vertical with moving lever 1, the other end is fixed on moving lever 2 28 one end through after orbit hole 25; Moving lever 2 28 other ends and control wheel 32 are hinged, and the distance between moving lever 1, moving lever 2 28 two ends through holes is 100mm, and support bar length is 555mm; Control wheel 32 can also be fixed on the control wheel after fastening 32 and bearing cap 29 on track support 24 by a locking device by arranging after superincumbent bolt hole 31 is fastenedly connected with bearing cap 29; Deep groove ball bearing 1 is arranged between control wheel 32 and bearing cap 29; The shaft shoulder 1 of the end of deep groove ball bearing 1 by being arranged on main shaft 3 other ends is connected with control wheel 32; In control wheel 32, be also welded with and control the control wheel handle 34 that control wheel 32 is rotated.
Locking device comprises screwed hole 33 and clamping screw 35, and clamping screw 35 is fastened in screwed hole 33, and top contacts with track support 24, by screwing bolt, track support is contacted with bolt face, utilizes frictional force to make it to be difficult to mobile.
Power section 1 adopts decelerator 9, and decelerator rotating speed is that the distance that 16r/min, its torque are more than or equal to 470Nm, its output shaft and ground is 165mm; Running part 2 comprises a driving wheel 11 directly connecting with reducing motor output shaft 10, and this driving wheel 11 is realized radial location by the boss of output shaft, realizes axial location by fastening bolt; Driven pulley 13 is connected by alignment pin with main shaft 18 and carries out power transmission by driving belt and driving wheel 11, and driving wheel and driven pulley centre distance are 835mm.The long 970mm of main shaft; Described base support 17 tops are by being arranged on the shaft shoulder 2 21 on main shaft and connecting by deep groove ball bearing 2 20, and its underpart is fastening with ground by the bolt hole 16 bottom being arranged on.
Water jet cutting part 8 is that three water jet nozzles 35 are fixed on the framework 34 of being made up of angle steel, and by the screw threads for fastening on nozzle, safeguard protection part is fixation steel plate on framework, the personnel that protection operates.
The work of this new type water jet cutting wheel device of tyre is carried out according to the following procedure:
A. after this device each several part being completed according to above assembling before using, rotate the handle of movable supporting part, make control wheel drive moving lever 1, moving lever 2 to move, be less than the internal diameter of tire to support bar, fastening locking device;
B. tire inner ring is enclosed within on moving lever, vertically places, unclamp handle upper locking device, swing handle, makes support bar firmly abut against the inner ring of tire, and fastening locking device, fixes tire.
C. open high-pressure water shot streaming system, make pressure reach 200MPa, three nozzles produce jet at a high speed simultaneously, act on rubber for tire tyre surface erosion tyre surface 5-10s.
D. open reducing motor, driving wheel drives driven pulley to rotate, and main shaft rotates thereupon.Tire tread produces displacement according to certain speed with respect to nozzle.The continuous erosion tire tread of 200MPa high-pressure water jet, cutting crushing rubber, produce micelle not of uniform size.
E. along with the rotation of reducing motor, water jet just by the rubber on tire tread in layer peel off pulverizing, regulate suitable high-pressure water shot flowing pressure, water jet can be peeled off rubber and the steel wire being fixed on tyre surface.The micelle producing can fall down, and carries out next step pulverization process etc., and next step reducing mechanism can be provided by prior art.
F. the steel wire stripping down is taken off from fixed bar, carry out next step processing.
Workflow of the present invention is simple, reliable, low processing cost, and processing organic efficiency is high, can reclaim the giant tire of different model.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendments or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (4)
1. a device for new type water jet cutting tire, is characterized in that, comprises the running part (2) that power section (1), one end and power section (1) connect; Described running part (2) other end connects in one end of a main shaft (3) and rotates in order to drive shaft (3); Described main shaft (3) other end is fixed one in order to support the movable supporting part (5) of cut tire; Described main shaft (3) is fixed on base support (4); Main shaft (3) is other is arranged with water jet cutting part (8) in parallel with main shaft (3); Running part (2), main shaft (3), base support (4), movable supporting part (5) are all arranged in safeguard protection part (7); Described safeguard protection part (7) is a framework of being made up of angle steel (34); Water jet cutting part (8) two ends are fixed on framework (34).
2. the device of a kind of new type water jet cutting tire according to claim 1, is characterized in that, described movable supporting part (5) comprises a track support (24) welding with main shaft (3) other end; This track support (24) comprises that a fixed disk and one end are arranged at least three supports on fixed disk; The described support other end is fixed with a U-shaped orbit hole (25); Moving lever one (27) one end be fixed with support bar (23) vertical with moving lever one (27), the other end is fixed on moving lever two (28) one end through after orbit hole (25); Moving lever two (28) other ends and control wheel (32) are hinged; Control wheel (32) can also be fixed on the control wheel after fastening (32) and bearing cap (29) on track support (24) by a locking device by arranging after superincumbent bolt hole (31) and bearing cap (29) are fastenedly connected; Deep groove ball bearing one (30) is arranged between control wheel (32) and bearing cap (29); The shaft shoulder one (22) of the end of deep groove ball bearing one (30) by being arranged on main shaft (3) other end is connected with control wheel (32); In described control wheel (32), be also welded with and control the control wheel handle (34) that control wheel (32) is rotated.
3. the device of a kind of new type water jet cutting tire according to claim 2, it is characterized in that, described locking device comprises screwed hole (33) and clamping screw (35), clamping screw (35) is fastened in screwed hole (33), top contacts with track support (24), by screwing bolt, track support is contacted with bolt face, utilize frictional force to make it to be difficult to mobile.
4. the device of a kind of new type water jet cutting tire according to claim 3, is characterized in that, power section (1) adopts decelerator (9); Running part (2) comprises a driving wheel (11) directly connecting with reducing motor output shaft (10), and this driving wheel (11) is realized radial location by the boss of output shaft, realizes axial location by fastening bolt; Driven pulley (13) is connected by alignment pin with main shaft (18) and carries out power transmission by driving belt and driving wheel (11); Described base support (17) top is by being arranged on the shaft shoulder two (21) on main shaft and connecting by deep groove ball bearing two (20), and its underpart is fastening with ground by the bolt hole (16) bottom being arranged on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410291806.0A CN104029313B (en) | 2014-06-26 | 2014-06-26 | A kind of device of water jet cutting tire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410291806.0A CN104029313B (en) | 2014-06-26 | 2014-06-26 | A kind of device of water jet cutting tire |
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| Publication Number | Publication Date |
|---|---|
| CN104029313A true CN104029313A (en) | 2014-09-10 |
| CN104029313B CN104029313B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410291806.0A Active CN104029313B (en) | 2014-06-26 | 2014-06-26 | A kind of device of water jet cutting tire |
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| CN (1) | CN104029313B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI568562B (en) * | 2016-07-25 | 2017-02-01 | Waste tire water knife cracking chamber | |
| CN107428036A (en) * | 2014-12-05 | 2017-12-01 | 阿曲亚吉特有限公司 | Method and apparatus for producing grinding elastomer |
| CN108215006A (en) * | 2018-03-26 | 2018-06-29 | 东莞市秉能橡胶有限公司 | A kind of tire tread, sidewall pigment crushing device |
| CN111231177A (en) * | 2020-02-28 | 2020-06-05 | 东莞市秉能橡胶有限公司 | Tire crushing method and system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581987A (en) * | 2012-03-23 | 2012-07-18 | 安徽理工大学 | Grinder using water jet to recover waste radial tires |
| CN203919458U (en) * | 2014-06-26 | 2014-11-05 | 武汉大学 | A kind of device of new type water jet cutting tire |
-
2014
- 2014-06-26 CN CN201410291806.0A patent/CN104029313B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581987A (en) * | 2012-03-23 | 2012-07-18 | 安徽理工大学 | Grinder using water jet to recover waste radial tires |
| CN203919458U (en) * | 2014-06-26 | 2014-11-05 | 武汉大学 | A kind of device of new type water jet cutting tire |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107428036A (en) * | 2014-12-05 | 2017-12-01 | 阿曲亚吉特有限公司 | Method and apparatus for producing grinding elastomer |
| CN107428036B (en) * | 2014-12-05 | 2020-04-17 | 阿曲亚吉特有限公司 | Method and device for producing grinding elastomers |
| TWI568562B (en) * | 2016-07-25 | 2017-02-01 | Waste tire water knife cracking chamber | |
| CN108215006A (en) * | 2018-03-26 | 2018-06-29 | 东莞市秉能橡胶有限公司 | A kind of tire tread, sidewall pigment crushing device |
| CN111231177A (en) * | 2020-02-28 | 2020-06-05 | 东莞市秉能橡胶有限公司 | Tire crushing method and system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104029313B (en) | 2016-08-17 |
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