CN104029239A - Dicing strip-cutter device of fruit and vegetable dicer - Google Patents

Dicing strip-cutter device of fruit and vegetable dicer Download PDF

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Publication number
CN104029239A
CN104029239A CN201410269210.0A CN201410269210A CN104029239A CN 104029239 A CN104029239 A CN 104029239A CN 201410269210 A CN201410269210 A CN 201410269210A CN 104029239 A CN104029239 A CN 104029239A
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China
Prior art keywords
bar cutter
cutter
bar
strip
fruits
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CN201410269210.0A
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CN104029239B (en
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胡建平
董立立
翟财周
陈灵卿
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Jiangsu University
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Jiangsu University
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Publication of CN104029239B publication Critical patent/CN104029239B/en
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Abstract

The invention relates to a dicing strip-cutter device of a fruit and vegetable dicer comprising a strip-cutter assembly, a strip-cutter transmission assembly and a sleeve fixing mechanism. V-shaped grooves recessed on two sides of strip cutters and strip cutter rests are matched with V-shaped projections on one sides of strip-cutter end caps, and the strip cutters are fixed on the strip cutter rests and are convenient and quick to demount. The strip-cutter assembly and the strip-cutter transmission assembly are completely separated and isolated by a main shell baffle of a frame, a transmission shaft of the strip-cutter transmission assembly is fixed in a sleeve, two ends of the transmission shaft are sealed by sealing rings so as to protect fruit and vegetable processing from contamination by lubricating oil of a transmission system of the dicer. The dicing strip-cutter device is stable in performance, simple in structure, convenient in cutter replacement and mounting, capable of effectively preventing fruits and vegetables from contamination of the lubricating coil, and low in manufacturing cost. The dicing strip-cutter device is mainly used for a three-dimensional fruit and vegetable dicer and meets urgent demands of modern fresh-cutting and processing of fruits and vegetables in China.

Description

A kind of fruits and vegetables dicer bar knife system of dicing
Technical field
The present invention relates to garden stuff processing field of mechanical technique, especially the hard crisp fruits and vegetables agricultural product such as carrot, potato, onion, apple, the pepper dicer of processing use of dicing.
Background technology
The cutting processing of fruits and vegetables claims again fresh-cut fruit and vegetable, is fresh fruit of vegetables is carried out classification arrangement, cleans cutting, makes product keep the goods of fresh state, so that the fresh-keeping packaging of fruits and vegetables and storage etc.The current vegetables of China produce and are only second to grain-production, and along with the production-scale continuous expansion of vegetables, fruits and vegetables cutting processing has become the key technical problem that solution is needed in the modern fruits and vegetables deep processing development of restriction China badly.The artificial cutting processing labour intensity of fruits and vegetables is large, operating efficiency is low, processing cost is high, also easily causes fruit and vegetable food to pollute.The function of dicing greatly alleviates labour intensity, the raising working (machining) efficiency of fruits and vegetables fresh-cut processing, therefore, dicing device and key technology research and development thereof simple in structure, cheap, stable performance have huge market development potentiality, and China's garden stuff processing and technical development thereof are had to Great significance.
The relevant fruits and vegetables fresh-cut process technology of China is started late with the research of equipment, and existing fruits and vegetables dicer is three groups of cutters of employing, continuous feeding, section successively, chopping, the cooked mode of dicing mostly.Chinese patent ZL200720041189.4 discloses a kind of dicer that comprises frame, motor, reductor, transmission mechanism, control cabinet, feed hopper, propeller, slicer, cutting disc assembly, bar cutter assembly, broach assembly, main feeding assembly and auxiliary feeding assembly etc., the feed roll that its main feeding assembly is cylindrical-shaped structure, by central rotating shaft, be bearing in frame, be positioned at slicer outlet below and adjacent with cutting disc assembly; On the face of cylinder of main feeding assembly feed roll, be provided with and become groove longitudinally with supporting shaft; Auxiliary feeding assembly on cutting disc assembly on methods, rack is provided with the rotating shaft of polygonal auxiliary charging sheet.This invention is compared with traditional cutting mode, greatly improved fruits and vegetables fresh-cut working (machining) efficiency, can guarantee the fresh-cut crudy of fruits and vegetables and original local flavor and the mouthfeel of food simultaneously, but in the bar cutter assembly that it adopts design, have the following disadvantages: the central shaft of bar cutter assembly is positioned on the support of both sides through copper sheathing, axle head has gear pair engaged transmission, copper sheathing and gear pair need charging-up lubricant oil fat, and lubricant grease easily pollutes the fruit and vegetable food of processing; In addition, bar cutter connects with tool rest through screw, makes cutter changing trouble, time-consuming taking a lot of work, and cost is higher.
Summary of the invention
The object of the invention is to for above-mentioned the deficiencies in the prior art, by digesting and assimilating the theoretical experience of domestic and international advanced fruits and vegetables dicer and bar cutter relevant design thereof, provide a kind of stable performance, simple in structure, easy to operate, do not pollute fruit and vegetable food, and the bar knife system of dicing of three-dimensional fruits and vegetables dicer with low cost, meets the active demand of China's modern fruits and vegetables agricultural product fresh-cut processing.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The fruits and vegetables dicer bar knife system of dicing, comprises bar cutter assembly, bar cutter drive assembly and sleeve fixed mechanism etc., described bar cutter assembly is comprised of bar cutter, bar cutter tool rest and bar cutter end cap, one side of the both sides of bar cutter and bar cutter tool rest and bar cutter end cap is all useful on the V-shaped groove cooperatively interacting, the V-shaped groove that bar cutter and bar cutter tool rest both sides fall in coordinates with the V-arrangement projection of bar cutter end cap one side, and bar cutter is fixed on bar cutter tool rest, described bar cutter drive assembly is by bar cutter belt wheel, bar cutter drive shaft, back-up ring, taper roll bearing, sleeve, sealing ring, main casing baffle plate, driving key, the compositions such as end cap, bar cutter drive shaft connects with sleeve by two taper roll bearings, bar cutter belt wheel is fixed on bar cutter drive shaft by driving key, end cap is for axial restraint bar cutter belt wheel, the contact-making surface of back-up ring and sleeve is provided with an O type rubber seal, the contact-making surface of bar cutter drive shaft and sleeve is provided with two O RunddichtringOs and two skeleton oil seal circles, effectively to avoid the pollution of lubricant grease to fruit and vegetable food in cutting processing, described main casing baffle plate is provided with notch cuttype hole, and sleeve coordinates with notch cuttype hole, is fixed on the main casing of dicer frame by screw attachment.
The present invention has obvious beneficial effect.This bar knife system of dicing is fixed in frame by sleeve, bar cutter tool rest is installed on one end of power transmission shaft, bar cutter is located, is fixed in the bar cutter mounting groove on bar cutter tool rest by V-shaped groove, can facilitate handling, the replacing of bar knife system and clean, shorten dismounting maintenance time, improve fresh-cut working (machining) efficiency; Bar cutter drive shaft is provided with O RunddichtringO and skeleton oil seal circle, and the transmission system of bar knife system with dice system partitioning in the both sides of main casing baffle plate, can effectively avoid dicer transmission system lubricant grease to pollute garden stuff processing product; This bar knife system of dicing is simple in structure, and mounting or dismounting are convenient, with low cost, do not pollute converted products, for the industry of China's fresh-cut fruit and vegetable and the development of technology provide support.
Accompanying drawing explanation
Fig. 1 is the structural representation of the bar knife system of dicing of the present invention.
Fig. 2 is the axial view of of the present invention cutter assembly.
Fig. 3 is the axial view of of the present invention cutter tool rest.
Fig. 4 is of the present invention cutter cross sectional shape schematic diagram.
Fig. 5 is of the present invention cutter drive assembly structure chart.
In figure: 1-bar cutter drive shaft; 2-back-up ring; 3-taper roll bearing; 4-sleeve; 5-skeleton oil seal circle; 6-hexagon socket cap head screw; 7-single coil spring lock washer light type; 8-bar cutter; 9-hexagon socket cap head screw; 10-single coil spring lock washer light type; 11-bar cutter tool rest; 12-bar cutter end cap; 13-O shape rubber seal; 14-main casing baffle plate; 15-hexagon socket cap head screw; 16-single coil spring lock washer light type; 17-O shape rubber seal; 18-bar cutter belt wheel; 19-driving key; 20-end cap; 21-hexagon socket cap head screw; 22-single coil spring lock washer light type.
The specific embodiment
Below in conjunction with accompanying drawing, structure of the present invention, principle and the course of work are described further.It is pointed out that the specific embodiment is only that the present invention is illustrated, not as the restriction to the open scope of the present invention.
Fig. 1 is the dice structural representations of bar knife system of fruits and vegetables, comprises bar cutter assembly, bar cutter drive assembly and sleeve fixed mechanism.Bar cutter assembly connects with bar cutter drive assembly by screw 9, and the interior circular bosses of bar cutter tool rest 11 coordinates with the large axle head Step Shaft of bar cutter drive shaft 1, and connects by many group screws 21 and spring washer 22; Main casing baffle plate 14 separates the transmission system of bar knife system and the system of dicing completely, guarantees that fruits and vegetables work in-process is not contaminated, also makes the handling of bar cutter tool rest 11 more convenient; Sleeve fixed mechanism is that the Step Shaft of sleeve 4 coordinates with the stepped hole of main casing baffle plate 14, and sleeve 4 is located, by screw 15, spring washer 16, is connected and fixed by the shoulder hole of main casing baffle plate 14, and bar knife system can be loaded and unloaded from dicer frame easily.
Fig. 2 is the axial view of bar cutter assembly, and bar cutter assembly is comprised of hexagon socket cap head screw 6, single coil spring lock washer light type 7, bar cutter 8, bar cutter tool rest 11 and bar cutter end cap 12.
Fig. 3 is the axial view of bar cutter tool rest, the cylindrical of bar cutter tool rest 11 is gear types, on each tooth, have to insert the mounting groove of bar cutter 8, the both sides of tooth all have the V-shaped groove in order to fixed strip cutter 8, in bar cutter tool rest 11, there is a protruding round platform, in order to coordinate with the large axle head of bar cutter drive shaft 1, to facilitate the handling of bar cutter tool rest 11.
Fig. 4 is bar cutter cross sectional shape schematic diagram, the handle of a knife of bar cutter 8 inserts in the mounting groove of bar cutter tool rest 11, the V-shaped groove that the handle of a knife of bar cutter 8 and bar cutter tool rest 11 two ends fall in coordinates with the V-arrangement that bar cutter end cap 12 1 sides are protruded, and by many groups screw 6, spring washer 7, bar cutter end cap 12 is fixed on bar cutter tool rest 11, can make like this installation convenient fixing, quick of bar cutter 8.
Fig. 5 is bar cutter drive assembly structure chart, and bar cutter drive assembly is comprised of bar cutter drive shaft 1, sleeve 4, bar cutter belt wheel 18, driving key 19, end cap 20 etc.Bar cutter drive shaft 1 is a multidiameter, from large axle head to little axle head direction, sealing ring 13, skeleton oil seal circle 5, taper roll bearing 3, back-up ring 2, bar cutter belt wheel 18, end cap 20 are installed successively, between bar cutter belt wheel 18 and bar cutter drive shaft 1, by driving key 19, connect, end cap 20 is fixed on the little axle head of bar cutter drive shaft 1 by many groups screw 21, single coil spring lock washer light type 22, back-up ring 2 is for the axial location of bar cutter belt wheel 18; Two taper roll bearings 3 are equipped with in the interior circular bosses of sleeve 4 both sides, and the contact-making surface of back-up ring 2 and sleeve 4 is equipped with and on an O RunddichtringO 17, bar cutter drive shaft 1 and sleeve 4 contact-making surfaces, two O RunddichtringOs 13 is housed and two skeleton oil seal circles 5 guarantee that fruits and vegetables work in-process is not subject to the pollution of transmission system lubricant grease jointly.

Claims (6)

1. the fruits and vegetables dicer bar knife system of dicing, comprise bar cutter assembly, bar cutter drive assembly and sleeve fixed mechanism, it is characterized in that: described bar cutter assembly is comprised of bar cutter (8), bar cutter tool rest (11) and bar cutter end cap (12), bar cutter (8) is all useful on the both sides of bar cutter tool rest (11) and a side of bar cutter end cap (12) V-shaped groove coordinating; Described bar cutter drive assembly is comprised of bar cutter belt wheel (18), bar cutter drive shaft (1), sleeve (4) and taper roll bearing (3), sleeve (4) is fixed on frame main casing baffle plate (14), bar cutter drive shaft (1) is fixed in sleeve (4) by taper roll bearing (3), and two ends adopt sealing ring (5), (13) and (17) sealing; Described bar cutter assembly separates isolation with bar cutter drive assembly completely by frame main casing baffle plate (14), first motor power is delivered to bar cutter belt wheel (18), by bar cutter drive shaft (1), be delivered to bar cutter tool rest (11) again, and then be delivered to bar cutter (8) and carry out fruits and vegetables fresh-cut processing.
2. a kind of fruits and vegetables dicer according to claim 1 bar knife system of dicing, is characterized in that: described bar cutter (8) is along bar cutter tool rest (11) circumference uniform distribution, and forms by many groups; The cylindrical of described bar cutter tool rest (11) is gear type, on each tooth, have a cutter mounting groove, the handle of a knife both sides of the both sides of bar cutter tool rest (11) and bar cutter (8) all have V-shaped groove, this V-shaped groove coordinates bar cutter (8) is fixed on to bar cutter tool rest (11) above with the V-arrangement projection of bar cutter end cap (12) one sides, and this makes the easy to loading and unloading quick of bar cutter (8).
3. a kind of fruits and vegetables dicer according to claim 1 bar knife system of dicing, it is characterized in that: described bar cutter drive shaft (1) is fixed in sleeve (4) by taper roll bearing (3), the Step Shaft of sleeve (4) coordinates with the stepped hole on main casing baffle plate (14), it is upper that sleeve (4) is fixed on main casing baffle plate (14) by screw (15), and bar cutter assembly and bar cutter drive assembly are separated in the both sides of main casing baffle plate (14) completely.
4. a kind of fruits and vegetables dicer according to claim 1 and 2 bar knife system of dicing, it is characterized in that: the cutter head of described bar cutter (8) and handle of a knife are revolving knife angle at angle, change revolving knife angle and can change the dice shape of section of fruits and vegetables, the quantity of increase and decrease blade can change the dice size of size of fruits and vegetables.
5. according to the bar knife system of dicing of a kind of fruits and vegetables dicer described in claim 1 or 3, it is characterized in that: described bar cutter drive shaft (1) is multidiameter, the large end of power transmission shaft (1), there are two sealing rings (13) and two skeleton oil seal circles (5) with the contact position of sleeve (4), the small end of power transmission shaft (1) is provided with back-up ring (2), tangible rubber seal (17) is installed in back-up ring (2), lubricating system that can airtight power transmission shaft (1), effectively avoids the pollution of transmission system lubricant grease to garden stuff processing product.
6. the three-dimensional dicer of the fruits and vegetables bar knife system of dicing, is characterized in that: comprise the described a kind of fruits and vegetables of one of the claim 1-5 bar knife system of dicing.
CN201410269210.0A 2014-06-17 2014-06-17 A kind of fruit and vegerable dicer is diced bar knife system Expired - Fee Related CN104029239B (en)

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Application Number Priority Date Filing Date Title
CN201410269210.0A CN104029239B (en) 2014-06-17 2014-06-17 A kind of fruit and vegerable dicer is diced bar knife system

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004216472A (en) * 2003-01-10 2004-08-05 Emura Tekkosho:Kk Feed roll for cutting vegetable into strips and julienne in vegetable julienning machine
CN2647521Y (en) * 2003-08-29 2004-10-13 章丘市炊具机械总厂 Cutoff knife mechanism for three-dimensional dice-cutting machine
CN2753542Y (en) * 2004-10-11 2006-01-25 广东梅县梅雁蓝藻有限公司 Slice cutting machine
CN2780423Y (en) * 2005-01-28 2006-05-17 张健 Multifunction automatic shredding and slicing machine
CN201092063Y (en) * 2007-08-01 2008-07-30 兴化市李工蔬菜机械有限公司 Dicing machine
CN101992479A (en) * 2009-08-25 2011-03-30 兴化市李工蔬菜机械有限公司 Three-dimensional fresh fruit and vegetable cutter
CN202684983U (en) * 2012-06-15 2013-01-23 西北工业大学 Fruit and vegetable shredding machine
KR20130141763A (en) * 2012-06-18 2013-12-27 종 기 박 Equipment for cube

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004216472A (en) * 2003-01-10 2004-08-05 Emura Tekkosho:Kk Feed roll for cutting vegetable into strips and julienne in vegetable julienning machine
CN2647521Y (en) * 2003-08-29 2004-10-13 章丘市炊具机械总厂 Cutoff knife mechanism for three-dimensional dice-cutting machine
CN2753542Y (en) * 2004-10-11 2006-01-25 广东梅县梅雁蓝藻有限公司 Slice cutting machine
CN2780423Y (en) * 2005-01-28 2006-05-17 张健 Multifunction automatic shredding and slicing machine
CN201092063Y (en) * 2007-08-01 2008-07-30 兴化市李工蔬菜机械有限公司 Dicing machine
CN101992479A (en) * 2009-08-25 2011-03-30 兴化市李工蔬菜机械有限公司 Three-dimensional fresh fruit and vegetable cutter
CN202684983U (en) * 2012-06-15 2013-01-23 西北工业大学 Fruit and vegetable shredding machine
KR20130141763A (en) * 2012-06-18 2013-12-27 종 기 박 Equipment for cube

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
杨德勇,胡建平,许晓东,黄英飒: "多功能果蔬鲜切机的研制", 《食品与机械》, vol. 28, no. 3, 31 May 2012 (2012-05-31), pages 183 - 185 *
胡建平,黄英飒,杨德勇: "果蔬三维切丁机设计与试验", 《农业工程学报》, vol. 27, no. 12, 31 December 2011 (2011-12-31), pages 353 - 356 *

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