CN104028850B - Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method - Google Patents
Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method Download PDFInfo
- Publication number
- CN104028850B CN104028850B CN201410263526.9A CN201410263526A CN104028850B CN 104028850 B CN104028850 B CN 104028850B CN 201410263526 A CN201410263526 A CN 201410263526A CN 104028850 B CN104028850 B CN 104028850B
- Authority
- CN
- China
- Prior art keywords
- gear
- telescoping mechanism
- movable stand
- proximity switch
- hobbing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Gear Processing (AREA)
Abstract
The invention discloses a kind of large-scale gear hobbing machine is automatically to gear mechanism, including support, telescoping mechanism and PLC that high high adjustment can be carried out along Y direction, the telescoping mechanism is provided with movable stand and proximity switch, the movable stand is slidably matched along X-direction with the support, the PLC is arranged on gear-hobbing machine and is connected with telescoping mechanism and proximity switch, also disclose this pair of gear mechanism to tooth method, specifically include manually to knife, positioning to the step such as gear mechanism and next gear mesh tooth；Simple structure, method of operating are simple and easy to do, as long as ensureing the validity for aligning first, follow-up gear can be found accurately automatically, reduce human error, and uniformity is good, and high precision is particularly suitable for batch machining；Meanwhile, because hobboing cutter allowance distribution is uniform, the service life of hobboing cutter is also greatly improved.
Description
Technical field
The invention belongs to being combined with gear cutting machine or being mounted on gear cutting machine or be specially adapted for gear cutting machine shaped portion
Annex or device field, are related to a kind of large-scale gear hobbing machine automatically to gear mechanism and to tooth method.
Background technology
Gear wheel in existing engineering machinery is not very high because of its required precision, carries out heat-treatment quenching in gear roughing
Afterwards, it is not to carry out roll flute operation, but is directly finished using gear-hobbing machine, reaches cost-effective purpose.But
When being processed, it is desirable to the blade of hobboing cutter must it is relative with gear tooth slot just, because allowance only has 0.3-1mm, therefore must be by
Allowance distribution is uniform, the lasting usability of ability Reliable guarantee machining accuracy and cutter, and so often changing a gear needs manually
Carry out making knife to hobboing cutter and gear the both sides surplus of hobboing cutter sword substantially similar, cause production efficiency low, what is aligned is consistent
Property is poor.
The content of the invention
In view of this, it is it is an object of the invention to provide one kind is convenient to operation, automatic to the gear-hobbing machine of tooth high precision
To gear mechanism and to tooth method.
To reach above-mentioned purpose, the present invention provides following technical scheme：A kind of large-scale gear hobbing machine automatically to gear mechanism, including
Can carry out support, telescoping mechanism and the PLC of high high adjustment along Y direction, the telescoping mechanism be provided with movable stand with
Proximity switch, the movable stand are slidably matched along X-direction with the support, and the PLC is arranged on gear-hobbing machine simultaneously
It is connected with telescoping mechanism and proximity switch.
Further, the support is provided with multigroup clamping screw for locking movable stand.
Further, the support is provided with limiting plate.
Further, the telescoping mechanism is pneumatic cylinder.
The present invention provide it is above-mentioned to gear mechanism to tooth method, be characterised by comprising the following steps：
(1) manually to knife：Hobboing cutter blade and gear tooth slot are aligned, it is ensured that blade both sides allowance is evenly distributed, locked
Determine hobboing cutter phase place；
(2) positioning is to gear mechanism：On selected gear, point on the basis of an optional position, installs to gear mechanism nearby, adjusts successively
Whole support height on gear mechanism, movable stand outreach and telescoping mechanism extension elongation, make on telescoping mechanism
Proximity switch locks movable stand after the datum mark selected, and by the position input PLC of now proximity switch, returns
Telescoping mechanism, gear hobbing finishing gear；
(3) next gear mesh tooth：The next one is treated into that finishing gear is fixed on fixture, PLC control is flexible
Mechanism stretches out, and makes proximity switch position return back to defined location in step (2), PLC control worktable rotary until
Proximity switch sends finds signal accurately, returns telescoping mechanism, gear hobbing finishing gear.
Further, first coarse adjustment movable stand extended position in the step (2), then the extension elongation of accurate adjustment telescoping mechanism, makes
Proximity switch is with datum mark at a distance of 1-2mm.
Further, in the step (3) PLC control workbench clockwise or counterclockwise 180 °/Z (Z is tooth
Tooth number), find reference point location on the gear and corresponding to gear mechanism.
The beneficial effects of the present invention is：The apparatus structure is simple, and method of operating is simple and easy to do, by adding to tooth machine
Structure record first gear to dentation state, as long as ensureing the validity that aligns first, follow-up gear can be looked for automatically
Standard, without the need for manually being aligned again, reduces human error, and on the basis of same state, uniformity is good, high precision,
It is particularly suitable for batch machining；Meanwhile, because hobboing cutter allowance distribution is uniform, the service life of hobboing cutter is also greatly improved.
Description of the drawings
In order that the purpose of the present invention, technical scheme and beneficial effect are clearer, the present invention provides drawings described below and carries out
Explanation：
Fig. 1 is the structural representation that the present invention is installed on gear-hobbing machine；
Fig. 2 is the front view of the present invention
Top views of the Fig. 3 for Fig. 2.
Specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.
As illustrated, large-scale gear hobbing machine of the present invention is automatically to gear mechanism, including high low-key can be carried out along Y direction
The support 1 of section, telescoping mechanism 2 and PLC, the telescoping mechanism 2 are provided with movable stand 3 and proximity switch 4, the movement
Frame 3 is slidably matched along X-direction with the support 1, the PLC be arranged on gear-hobbing machine and with telescoping mechanism 2 and connect
Nearly switch 4 is connected.
In the present embodiment, support 1 is fixed on the side of gear hobbing machine worktable 5, and near work gear to be added, 1 upper end of support
Rail groove is provided with, the track being engaged with rail groove on movable stand 3, is correspondingly provided with, telescoping mechanism 2 is pneumatic cylinder, 3 sets of movable stand
It is mounted on pneumatic cylinder and forms a whole with which, when the right position of movable stand 3 is adjusted along X-direction, pneumatic cylinder is with shifting
Moving frame 3 is moved left and right；Piston rod on pneumatic cylinder also individually can stretch, you can by pneumatic cylinder upper piston rod and/or movable stand 3
Realize the position adjustments in the X-axis direction of proximity switch 4.
Used as the further improvement of such scheme, the support 1 is provided with multigroup clamping screw for locking movable stand 3
6, the positioning of movable stand 3 is realized, its play is prevented.
Used as the further improvement of such scheme, the support 1 is provided with limiting plate 7, the maximum amount of movement to movable stand 3
Carry out spacing, effectively can to prevent from causing track to be mutually disengaged with rail groove because regulated quantity is excessive problem.
Method of the gear-hobbing machine automatically to tooth is carried out to gear mechanism using above-mentioned, is mainly included the following steps that：
(1) manually to knife：8 blade of hobboing cutter is aligned with gear tooth slot, it is ensured that blade both sides allowance is evenly distributed, locked
Determine 8 phase place of hobboing cutter, this 8 phase place of hobboing cutter is adopted with a batch of, without the need for adjusting again；
(2) positioning is to gear mechanism：On selected gear, point on the basis of an optional position, installs to gear mechanism nearby, adjusts successively
Whole 1 height of support on gear mechanism, 2 extension elongation of 3 outreach of movable stand and telescoping mechanism, make installed in telescoping mechanism 2
On proximity switch 4 lock movable stand 3 after the datum mark selected, by the position input PLC of now proximity switch 4
In, return telescoping mechanism 2, gear hobbing finishing gear；It is the manual positioning of first gear in same batch in this step, except flexible
Outside 2 upper piston rod of mechanism, remaining regulator site carries out locking positioning, prevents play and causes deviation, and lower tooth is unloaded after processing
Wheel；
(3) next gear mesh tooth：The next one is treated on the fixture that finishing gear is held within workbench 5, PLC
Controller control telescoping mechanism 2 stretches out, and makes proximity switch position 4 return back to defined location in step (2), meanwhile, PLC controls
The device control rotation of workbench 5 is sent up to proximity switch 4 finds signal accurately, returns telescoping mechanism 2, gear hobbing finishing gear；From this
Step starts, and finds accurately, tooth is as carried out automatically, the reciprocation cycle step, until all follow-up Gear Processings in same batch
Finish, during processing next batch gear from the beginning of step (1).
In the present embodiment, first 3 extended position of coarse adjustment movable stand in the step (2), then accurate adjustment telescoping mechanism 2 stretches out length
Degree, makes proximity switch 4 with datum mark at a distance of 1-2mm；Because telescoping mechanism 2 is the high precision components such as pneumatic cylinder, controllability is good, as
Last accurate adjustment, can preferably guarantee the precision between proximity switch 4 and datum mark.
In the present embodiment, in the step (3), PLC controls the 180 °/Z clockwise or counterclockwise of workbench 5
(Z is number of gear teeth), finds reference point location on the gear and corresponding to gear mechanism, and rotational angle is little, finds accurately quick.
Finally illustrate, preferred embodiment above is only unrestricted to illustrate technical scheme, although logical
Cross above preferred embodiment to be described in detail the present invention, it is to be understood by those skilled in the art that can be
Various changes are made to which in form and in details, without departing from claims of the present invention limited range.
Claims (3)
1., automatically to gear mechanism to tooth method, the large-scale gear hobbing machine is automatically to gear mechanism for a kind of large-scale gear hobbing machine：Including can
Support, telescoping mechanism and the PLC of high high adjustment are carried out along Y direction, the telescoping mechanism is provided with movable stand and connects
Near to switch, the movable stand is slidably matched along X-direction with the support, the PLC be arranged on gear-hobbing machine and with
Telescoping mechanism and proximity switch are connected；The support is provided with multigroup clamping screw for locking movable stand；On the support
It is provided with limiting plate；The telescoping mechanism is pneumatic cylinder；
It is characterized in that comprising the following steps：（1）Manually to knife：Hobboing cutter blade and gear tooth slot are aligned, it is ensured that blade both sides
Allowance is evenly distributed, and locks hobboing cutter phase place；（2）Positioning is to gear mechanism：As soon as point on the basis of optional position on selected gear,
Closely install to gear mechanism, be sequentially adjusted in the support height on gear mechanism, movable stand outreach and telescoping mechanism extension elongation,
The proximity switch on telescoping mechanism is made to lock movable stand after the datum mark selected, by the position of now proximity switch
In input PLC, telescoping mechanism, gear hobbing finishing gear are return；（3）Next gear mesh tooth：The next one is treated into finishing
Work gear is fixed on fixture, and PLC control telescoping mechanism stretches out, and makes proximity switch position return back to step（2）In really
Fixed position, PLC control worktable rotary is sent up to proximity switch finds signal accurately, returns telescoping mechanism, gear hobbing essence
Processing gear.
2. large-scale gear hobbing machine according to claim 1 is automatically to gear mechanism to tooth method, it is characterised in that：The step
（2）Middle first coarse adjustment movable stand extended position, then the extension elongation of accurate adjustment telescoping mechanism, make proximity switch with datum mark at a distance of 1-
2mm。
3. large-scale gear hobbing machine according to claim 1 is automatically to gear mechanism to tooth method, it is characterised in that：The step
（3）Middle PLC control workbench 180 °/Z clockwise or counterclockwise, Z is number of gear teeth, find on the gear with it is right
The corresponding reference point location of gear mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410263526.9A CN104028850B (en) | 2014-06-13 | 2014-06-13 | Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410263526.9A CN104028850B (en) | 2014-06-13 | 2014-06-13 | Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104028850A CN104028850A (en) | 2014-09-10 |
| CN104028850B true CN104028850B (en) | 2017-04-05 |
Family
ID=51459972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410263526.9A Active CN104028850B (en) | 2014-06-13 | 2014-06-13 | Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104028850B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107350574B (en) * | 2017-08-29 | 2019-03-08 | 苏州卓诚钛设备有限公司 | A kind of cutter device for cast gear |
| CN109676204A (en) * | 2019-01-09 | 2019-04-26 | 银川威力传动技术股份有限公司 | A kind of presetting cutter method of machining worm wheel gear hobbing |
| CN111015310B (en) * | 2019-12-18 | 2021-12-07 | 长沙思胜智能设备有限公司 | Machine tool positioning and tooth aligning device |
| CN111633281A (en) * | 2020-06-09 | 2020-09-08 | 新代科技(苏州)有限公司 | High-speed secondary gear aligning method and system for gear hobbing machine |
| CN112548597B (en) * | 2020-11-30 | 2021-10-08 | 重庆机床(集团)有限责任公司 | Numerical control slot milling machine tool rest capable of automatically centering |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2761560A (en) * | 1954-05-17 | 1956-09-04 | Illinois Tool Works | Automatic gear size checking apparatus |
| DE2833923A1 (en) * | 1977-08-11 | 1979-03-01 | Werkzeugmasch Okt Veb | Involute gear grinding machine - has measuring device deflecting radially and tangentially held against previously ground flanks |
| US6577917B1 (en) * | 1999-06-22 | 2003-06-10 | Reishauer Ag | Process and apparatus for the automatic measurement of processing and workpiece characteristics when grinding gears |
| CN1669735A (en) * | 2004-03-16 | 2005-09-21 | 科林基恩伯格股份有限公司 | Equipment for measuring rotary symmetrical precision part, CNC measuring equipment and method thereof |
| CN101547765A (en) * | 2007-02-06 | 2009-09-30 | 三菱重工业株式会社 | Gearing apparatus, and gear working machine |
| CN201632888U (en) * | 2010-01-22 | 2010-11-17 | 桂林福达齿轮有限公司 | Finish allowance distribution gauge of spiral bevel gear |
| CN102896380A (en) * | 2012-09-16 | 2013-01-30 | 浙江丰立机电有限公司 | Processing method of exchangeable small modulus gleason spiral bevel gears or small modulus hyperbolic gears in quantity production |
| CN203509240U (en) * | 2013-09-25 | 2014-04-02 | 湖北工业大学 | Quick tool setting instrument for gear machining |
| CN103692030A (en) * | 2013-11-06 | 2014-04-02 | 荣成锻压机床有限公司 | Tool setting device and tool setting method for gear machining on large-sized press |
| CN203863152U (en) * | 2014-06-13 | 2014-10-08 | 重庆机床(集团)有限责任公司 | Automatic gear alignment mechanism of large-scale gear hobbing machine |
-
2014
- 2014-06-13 CN CN201410263526.9A patent/CN104028850B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2761560A (en) * | 1954-05-17 | 1956-09-04 | Illinois Tool Works | Automatic gear size checking apparatus |
| DE2833923A1 (en) * | 1977-08-11 | 1979-03-01 | Werkzeugmasch Okt Veb | Involute gear grinding machine - has measuring device deflecting radially and tangentially held against previously ground flanks |
| US6577917B1 (en) * | 1999-06-22 | 2003-06-10 | Reishauer Ag | Process and apparatus for the automatic measurement of processing and workpiece characteristics when grinding gears |
| CN1669735A (en) * | 2004-03-16 | 2005-09-21 | 科林基恩伯格股份有限公司 | Equipment for measuring rotary symmetrical precision part, CNC measuring equipment and method thereof |
| CN101547765A (en) * | 2007-02-06 | 2009-09-30 | 三菱重工业株式会社 | Gearing apparatus, and gear working machine |
| CN201632888U (en) * | 2010-01-22 | 2010-11-17 | 桂林福达齿轮有限公司 | Finish allowance distribution gauge of spiral bevel gear |
| CN102896380A (en) * | 2012-09-16 | 2013-01-30 | 浙江丰立机电有限公司 | Processing method of exchangeable small modulus gleason spiral bevel gears or small modulus hyperbolic gears in quantity production |
| CN203509240U (en) * | 2013-09-25 | 2014-04-02 | 湖北工业大学 | Quick tool setting instrument for gear machining |
| CN103692030A (en) * | 2013-11-06 | 2014-04-02 | 荣成锻压机床有限公司 | Tool setting device and tool setting method for gear machining on large-sized press |
| CN203863152U (en) * | 2014-06-13 | 2014-10-08 | 重庆机床(集团)有限责任公司 | Automatic gear alignment mechanism of large-scale gear hobbing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104028850A (en) | 2014-09-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104028850B (en) | Large-scale gear hobbing machine is automatically to gear mechanism and to tooth method | |
| CN203863152U (en) | Automatic gear alignment mechanism of large-scale gear hobbing machine | |
| CN101811282B (en) | Precise numerically-controlled invertible vertical honing equipment | |
| CN206689749U (en) | A kind of boring adjustable inclined-plane frock clamp | |
| CN209718273U (en) | A kind of building stones pendant groove grooving apparatus | |
| CN105834869B (en) | Screw abrasive machine | |
| CN106863478A (en) | A kind of 360 degree of special-shaped numerical control saws | |
| CN110385448A (en) | A kind of tool setting device | |
| CN104669372A (en) | Precise grooving device for beveled board and processing method thereof | |
| CN105082014A (en) | Method for adjusting adjustable workpiece clamp used for marking machine | |
| CN103111675B (en) | Bidirectional grooving machine capable of automatic feeding and discharging | |
| CN204844382U (en) | A word groover | |
| CN204149737U (en) | A kind of multistation multi-functional carving milling machine | |
| CN203901988U (en) | Five-direction adjusting code printing mechanism of laser code printing machine | |
| CN203356766U (en) | Gear-broach machine tool for spiral bevel gear | |
| CN104942608A (en) | Cutting machine working table capable of adjusting cutting angle | |
| CN104400651A (en) | Automatic dressing mechanism of grinding wheel of numerical-control hob relieving grinding machine | |
| CN104385124A (en) | Five-axis numerical control tool grinding machine automatic feeding mechanism and feeding method thereof | |
| CN211387877U (en) | Radial drilling special adjustable table tool based on gear eccentric shaft | |
| CN204234886U (en) | A kind of saw wheel assembly | |
| CN209125047U (en) | A kind of mobile work platform curved-tooth bevel gear radiusing machine | |
| CN203124813U (en) | Bidirectional grooving machine with automatic material feeding and discharging functions | |
| CN207043771U (en) | A kind of dual-end saw automatic centring device | |
| CN104308727A (en) | Automatic feeding mechanism for four-axis numerically-controlled tool grinding machine and feeding method thereof | |
| CN102151914B (en) | Equipment for processing tooth surface of gear |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |