CN104026553B - The technique of soy sauce is prepared in solar ground heat source - Google Patents
The technique of soy sauce is prepared in solar ground heat source Download PDFInfo
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- CN104026553B CN104026553B CN201410228729.4A CN201410228729A CN104026553B CN 104026553 B CN104026553 B CN 104026553B CN 201410228729 A CN201410228729 A CN 201410228729A CN 104026553 B CN104026553 B CN 104026553B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
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Abstract
The invention provides a kind of solar ground heat source and prepare the technique of soy sauce, this technique comprises: 1. adopt flowing warm water to rinse material, 2. adopt flowing warm water foam material, 3. solar focusing steaming, 4. spice inoculation, 5. solar heating koji, 6. solar heating sauce unstrained spirits processed, 7. drenches oil, 8. precipitation, 9. allocate the steps such as sterilizing, in above-mentioned steps, required thermal source all adopts taking solar energy as master, geothermal source provides as it as auxiliary mode; Step 1., 2. in used hydromining process and obtain pure water with hyperfiltration, pure water after treatment is recycled and reused for material, foam material and cleaning environment, equipment, the instrument washed. Advantage of the present invention is: product pure taste, energy-conservation, water saving, environmental protection, economical, simple to operate, be convenient to promote.
Description
Technical field
The present invention relates to food preparation technology, relate in particular to the preparation of a kind of solar ground heat source yellowThe technique of bean soy sauce.
Background technology
Prepare at present in the technique of soy sauce, wash material step and adopt cold wash material, there is no temperatureWater effect is high; And eluriate and always have the unfavorable compositions such as some agricultural chemicals and adhere to; And wash after materialSewage discharge waste water resource and increased the pollution to environment. Foam material, cold water foam material is takenTime, stagnant water foam material has the material that becomes sour and produces; Sewage discharge waste water resource and increased rightThe pollution of environment. Boiling material, the energy that this procedure uses, taking coal, electricity as main, expends energySource; Produce a large amount of dust flue gases, contaminated environment; Boiler plant, personnel, fuel requirement are veryMany funds. Koji, koji pond koji is unfavorable for dust protection, flyproof worm; Be not easy temperature control;Be inconvenient to operate. The unstrained spirits processed that ferments, feeds too by fermentation vat recirculated water heating fermentation or vatSun lights fermentation unstrained spirits processed is unfavorable for dust protection, flyproof worm; Be not easy temperature control; Be inconvenient to operate;Equipment is inconvenient to overhaul.
Summary of the invention
The object of the invention is to solve the defect that above-mentioned prior art exists, one is providedBio-oil Apparatus for () and method therefor that can be stable.
A technique for soy sauce is prepared in solar ground heat source, comprises the following steps:
1. wash material, use Warm Wash batch can and flowing water agitated rinse method; Described wash batch can be byUpper cylinder, slower conical tube, end double-edged fine-toothed comb and removable agitator composition, the wherein hole of end double-edged fine-toothed combNot spill soya bean for well, water temperature is 20 DEG C;
2. foam material, moves into foam material container by washed soya bean and uses mobile warm water to soak,Foam material 180-250 minute, described foam material container water inlet under, delivery port is upper, water temperatureIt is 25 DEG C;
3. steaming, utilizes solar focusing digesting apparatus that soya bean is boiled;
4. spice inoculation: full fat soybean is soya bean in mass ratio after moving into spice chamber: wholemeal=The ratio of 1: 0.75 is admixed wholemeal and is treated that it is cooled to 30 DEG C of access kind songs of 0.2% and mixes thoroughly,After mixing thoroughly, move in solar energy koji cabinet;
5. solar energy koji, the gentle product temperature control of cabinet is between 28-30 DEG C, when whole kojiBetween more than 30 hours, in yeast making process, to turn in right amount song, finally make into bent;
6. solar energy sauce unstrained spirits processed, after Cheng Qu makes, packs solar energy fermenter sauce unstrained spirits processed into, firstThe fermenter that sauce song is housed is placed on solar heat source platform, then adds temperature to beThe saline solution that 50 DEG C, concentration are 11%, the consumption of described saline solution is 1.5 times of sauce song,Stir and close the lid; Stir once every day later, continue three months; Temperature between yeast phaseControl, solar heat source platform remains on 50 DEG C-55 DEG C, and product temperature remains on 45 DEG C-50 DEG C;
7. drench oil: use and drench oil sump and slurry slag separator pouring oil, the soy sauce having drenched packs clarification intoTank;
8. precipitation, soy sauce is at settling tank precipitation 10-15 days;
9. allocate sterilizing, the qualified rear filling warehouse-in of sampling inspection;
Wherein, in above-mentioned steps, wash material warm water used and steaming all adopt taking solar energy asMain, geothermal source provides thermal source for it for auxiliary mode; Used water in step 1,2Adopt hyperfiltration to process and obtain pure water, pure water after treatment is recycled and reused for to be washedMaterial, foam material, cleaning environment, equipment and instrument; Described saline solution adopts pure water utilization tooSun energy or the heating of earth source heat pump unit, then modulation forms with salt.
Further, the technique of soy sauce is prepared in solar ground heat source as mentioned above, described inThe mode of step 3 steaming is: soya bean is soaked in rear immigration solar-powered high-pressure digester, steamMaterial method is soya bean to be put into pot build, and solar energy mixes up Jiao, starts steaming, and pressure reachesTo 1.5-2.0kg/cm2Continue 40 minutes; Or under normal pressure, boil material 300 minutes.
Further, the technique of soy sauce is prepared in solar ground heat source as mentioned above, described inSolar-powered high-pressure digester be by solar energy focusing device, pot body, anti-paste every, O-ring seal,Safety valve, Pressure gauge composition.
Further, the technique of soy sauce is prepared in solar ground heat source as mentioned above, adoptsHyperfiltration carries out waste water after treatment and can be used as fertilizer.
Further, the technique of soy sauce is prepared in solar ground heat source as mentioned above, described inIt is configured to be incubated cabinet solar energy koji cabinet, the front flat cabinet door of opening, and the sun is installed at the end or the back sideEnergy heat booster, cooling fan is installed on top, and mounting temperature sensor on cabinet door, in addition at cabinetTemperature detect switch (TDS) is installed temperature automatically controlled on body.
Further, the technique of soy sauce is prepared in solar ground heat source as mentioned above, described inThe solar heat source platform bottom is basic unit, is thermal insulation layer, then is heat-conducting layer on it on it;At the bottom of described fermenter bucket, make of Heat Conduction Material, bucket wall and lid are made with insulation material.
Beneficial effect:
1, the present invention washes the solar energy warm water flowing water agitated rinse method that material adopts, energy-conservation, increaseEffect, healthy, save water resource, be conducive to environmental protection.
2, the present invention makes to adopt solar energy warm water bottom in and top out Continuous Flow to move bubble material in foam materialMethod has just in time made up stagnant water foam material and has had the defect that the material that becomes sour produces.
3, the present invention carries out with solar energy soy sauce production special high-pressure digester in the time of boilingBoiling, can be energy-conservation, reduce environmental pollution, reduce costs.
4, koji of the present invention makes to adopt solar energy koji cabinet, and having avoided koji is to be unfavorable for anti-grayDirt, flyproof worm; The defect of be not easy temperature control, being inconvenient to operate.
5, the present invention is fermented in unstrained spirits technique processed and is adopted solar energy sauce unstrained spirits processed operation to be conducive to anti-grayDirt, the easy temperature control of flyproof worm; Handled easily; Equipment is easy to maintenance.
Brief description of the drawings
Fig. 1 is process chart of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in the present inventionTechnical scheme be clearly and completely described, obviously, described embodiment is thisBright a part of embodiment, instead of whole embodiment. Based on the embodiment in the present invention,Those of ordinary skill in the art do not make under creative work prerequisite, obtain all itsHis embodiment, belongs to the scope of protection of the invention.
The raw material that the present invention uses are: soya bean, wheat, salt, pure water.
Technique of the present invention comprises: 1. adopt flowing warm water to rinse material, 2. adopt flowing warm water bubbleMaterial, 3. solar focusing steaming, 4. spice inoculation, 5. solar heating koji, the 6. sunCan heat sauce unstrained spirits processed, 7. drench oil, 8. precipitation, 9. allocates the steps such as sterilizing, in above-mentioned steps,Required thermal source all adopts taking solar energy as master, geothermal source provides as it as auxiliary mode; Step1., 2. in used hydromining process and obtain pure water with hyperfiltration, after treatmentPure water is recycled and reused for material, foam material and cleaning environment, equipment, the instrument washed.
Below above-mentioned technique is elaborated. Processing step of the present invention refers to accompanying drawing 1,Wherein 1. raw material storage: raw material storage must accomplish fire prevention, rainproof, mildew-resistant, protection against rodents, insect protected,Moistureproof. 2. select materials: can be that hand sorting can be also that sorting machine is selected materials. Choose stone,Soil block, go mouldy and insect bite raw material also have other etc. some impurity. 3. wash material: use solar energyWarm Wash batch can and flowing water agitated rinse method. Washing batch can is to be combed by upper cylinder, slower conical tube, the endSub and removable agitator composition. Wherein the hole of end double-edged fine-toothed comb is not to spill soya bean for well. WashWhen material, first solar water-temperature is transferred to 20 DEG C, the soya bean of choosing is poured into and washed in batch can,Open solar energy water valve, then stir flushing, flow out clear water for well with bottom. ThenClose water supply valve, washed soya bean is moved into foam material container. Sewage recovery purifies with hyperfiltration.4. foam material: foam material container can be any container, still, must be noted that a bit,Be exactly water inlet under, delivery port is upper. The method of foam material is solar energy warm water bottom in and top outContinuous Flow is moved bubble material method. Put into after foam material container soya bean, solar water-temperature is adjustedTo 25 DEG C, then successively open inlet/outlet valve foam material about 200 minutes, use dischargeControl four times for soya bean volume. Soya bean soaks in rear immigration solar-powered high-pressure digester. DirtyWater recovery purifies with hyperfiltration. 5. solar energy steaming: solar energy steaming is used solar energy sauceOil is produced special high-pressure digester. It is by too that solar energy soy sauce is produced special high-pressure digesterSun can focusing arrangement, pot body, anti-paste be every, O-ring seal, safety valve, Pressure gauge composition.Steaming method is soya bean to be put into pot build, and solar energy mixes up Jiao, starts steaming. PressureReach 1.5-2.0kg/cm2Continue 40 minutes (also can under normal pressure, boil material 300 minutes)After, remove solar energy source, start discharging, move into spice chamber. 6. spice inoculation: full fat soybeanMove into behind spice chamber in soya bean: the wholemeal ratio of 1: 0.75 is admixed wholemeal and treated itBeing cooled to 30 DEG C of access kind songs of 0.2% is moved in solar energy koji cabinet after mixing thoroughly.7. solar energy koji: solar energy koji is used solar energy koji cabinet. It is configured to be incubated cabinet,The front flat cabinet door of opening, solar energy heater is installed at the end or the back side, and cooling fan, cabinet are installed in topMounting temperature sensor on door, also can install temperature detect switch (TDS) temperature automatically controlled, and the built-in multilayer of cabinet is taken outDrawer is deposited bent material. The size and number of bent cabinet is depending on output. In yeast making process, key is cabinetGentle product temperature control between 28 DEG C-30 DEG C, all the koji time more than 30 hours,In yeast making process, to turn in right amount song. After Cheng Qu makes, pack solar energy fermenter sauce unstrained spirits processed into.8. solar energy sauce unstrained spirits processed: the capital equipment of this procedure has solar heat source platform, insulation to send outFerment sealing unstrained spirits bucket processed, mobile agitator, temperature sensor. First will the fermenter of sauce song be housedBe placed on solar heat source platform, then adding temperature is that 50 DEG C, concentration are 11%Saline solution (solar water, pure water, salt modulation for saline solution), the use of saline solutionAmount, for 1.5 times of sauce song, stirs and closes the lid. Stir once every day later, continue threeAbout individual month. Temperature control between yeast phase, solar heat source platform remains on 50 DEG C-55 DEG C,Product temperature remains on 45 DEG C-50 DEG C. 9. drench oil: use and drench oil sump and slurry slag separator pouring oil.The soy sauce having drenched packs settling tank into. 10. soy sauce is at settling tank precipitation 10-15 days. (11) adjustJoin sterilizing. (12) sampling inspection is qualified rear filling. (13) warehouse-in is treated pin.
(1) solar energy. Main thermal source (comprising thermal-arrest, focusing, generating). (2)Source source pump, the auxiliary thermal source of solar energy. (3) purified water machine, boiling, koji,Unstrained spirits processed, drench oil special. (4) sewage disposal, hyperfiltration processing, processed waste water is enteredWastewater disposal basin, material, foam material, cleaning environment, equipment and instrument are washed in the circulation of purifying waste water. (5) cleanChange water, derive from and wash material, foam material water. (6) wastewater disposal basin, waste water can be used as fertilizer.
The present invention is to utilize solar energy as main, and geothermal source is auxiliary. The equipment using has solar energyHeat collector, solar energy focalizer, solar generator, earth source heat pump unit, hyperfiltrationPurified water machine, wash batch can, foam material tank, solar energy soy sauce and produce special high-pressure digester, tooSun can koji cabinet, solar heat source platform, heat-preservation fermentation sealing unstrained spirits bucket processed, mobile agitator,Slurry slag separator, storage tank, liquid-filling machine, temperature sensor. Advantage of the present invention is:Product pure taste, energy-conservation, water saving, environmental protection, economical, simple to operate, be convenient to promote.
Finally it should be noted that: above embodiment is only in order to technical scheme of the present invention to be described,Be not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment,Those of ordinary skill in the art is to be understood that: it still can be to aforementioned each embodiment instituteThe technical scheme of recording is modified, or part technical characterictic is wherein equal to and is replacedChange; And these amendments or replacement do not make the essence of appropriate technical solution depart from the present inventionThe spirit and scope of each embodiment technical scheme.
Claims (6)
1. a technique for soy sauce is prepared in solar ground heat source, it is characterized in that, comprisesFollowing steps:
1. wash material, use Warm Wash batch can and flowing water agitated rinse method; Described wash batch can be byUpper cylinder, slower conical tube, end double-edged fine-toothed comb and removable agitator composition, the wherein hole of end double-edged fine-toothed combNot spill soya bean for well, water temperature is 20 DEG C;
2. foam material, moves into foam material container by washed soya bean and uses mobile warm water to soak,Foam material 180-250 minute, described foam material container water inlet under, delivery port is upper, water temperatureIt is 25 DEG C;
3. steaming, utilizes solar focusing digesting apparatus that soya bean is boiled;
4. spice inoculation: full fat soybean is soya bean in mass ratio after moving into spice chamber: wholemeal=The ratio of 1:0.75 is admixed wholemeal and is treated that it is cooled to 30 DEG C of access kind songs of 0.2% and mixes thoroughly,After mixing thoroughly, move in solar energy koji cabinet;
5. solar energy koji, the gentle product temperature control of cabinet between 28 DEG C-30 DEG C, all kojisTime, more than 30 hours, will be turned in right amount song in yeast making process, finally makes into bent;
6. solar energy sauce unstrained spirits processed, after Cheng Qu makes, packs solar energy fermenter sauce unstrained spirits processed into, firstThe fermenter that sauce song is housed is placed on solar heat source platform, then adds temperature to beThe saline solution that 50 DEG C, concentration are 11%, the consumption of described saline solution is 1.5 times of sauce song,Stir and close the lid; Stir once every day later, continue three months; Temperature between yeast phaseControl, solar heat source platform remains on 50 DEG C-55 DEG C, and product temperature remains on 45 DEG C-50 DEG C;
7. drench oil: use and drench oil sump and slurry slag separator pouring oil, the soy sauce having drenched packs clarification intoTank;
8. precipitation, soy sauce is at settling tank precipitation 10-15 days;
9. allocate sterilizing, the qualified rear filling warehouse-in of sampling inspection;
Wherein, in above-mentioned steps, wash material warm water used and steaming all adopt taking solar energy asMain, geothermal source provides thermal source for it for auxiliary mode; Used hydromining in step 1,2Process and obtain pure water with hyperfiltration, pure water after treatment be recycled and reused for wash material,Foam material, cleaning environment, equipment and instrument; Described saline solution adopts pure water to utilize solar energyOr the heating of earth source heat pump unit, then modulation forms with salt.
2. the technique of soy sauce, its are prepared in solar ground heat source according to claim 1Be characterised in that, the mode of described step 3 steaming is: soya bean is soaked to rear immigration solar energy highPress in digester, steaming method is soya bean to be put into pot build, and solar energy mixes up Jiao, opensBeginning steaming, pressure reaches 1.5-2.0kg/cm2Continue 40 minutes; Or under normal pressure, boil material 300Minute.
3. the technique of soy sauce is prepared in solar ground heat source according to claim 2,It is characterized in that, described solar-powered high-pressure digester be by solar energy focusing device, pot body,Anti-paste is every, O-ring seal, safety valve, Pressure gauge composition.
4. the technique of soy sauce is prepared in solar ground heat source according to claim 1,It is characterized in that, adopt hyperfiltration to carry out waste water after treatment and can be used as fertilizer.
5. the technique of soy sauce is prepared in solar ground heat source according to claim 1,It is characterized in that, it is configured to be incubated cabinet described solar energy koji cabinet, the front flat cabinet door of opening,Solar energy heater is installed at the end or the back side, and cooling fan is installed on top, on cabinet door, temperature is installedSensor is installed temperature detect switch (TDS) temperature automatically controlled in addition on cabinet.
6. the technique of soy sauce is prepared in solar ground heat source according to claim 1,It is characterized in that, the described solar heat source platform bottom is basic unit, is thermal insulation layer on it,On it, be heat-conducting layer again; At the bottom of described fermenter bucket, make of Heat Conduction Material, bucket wall and lid are with protectingAdiabator is made.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410228729.4A CN104026553B (en) | 2014-05-28 | 2014-05-28 | The technique of soy sauce is prepared in solar ground heat source |
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| CN201410228729.4A CN104026553B (en) | 2014-05-28 | 2014-05-28 | The technique of soy sauce is prepared in solar ground heat source |
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| Publication Number | Publication Date |
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| CN104026553A CN104026553A (en) | 2014-09-10 |
| CN104026553B true CN104026553B (en) | 2016-05-04 |
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| CN112471403A (en) * | 2020-10-20 | 2021-03-12 | 广东厨邦食品有限公司 | Automatic bean soaking system utilizing natural conditions and using method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1067563A (en) * | 1992-05-01 | 1993-01-06 | 荆恒恩 | Belt fermenting and drying soy sauce of solar energy and sauce method |
| KR20010017055A (en) * | 1999-08-06 | 2001-03-05 | 심규광 | Various bean paste including cordyceps sp., paecilomyceps sp., phytocordyceps sp., and paecilomyces sp. et al. |
| CN1334032A (en) * | 2000-07-14 | 2002-02-06 | 李鑫华 | Method for producing soy |
| JP2002101848A (en) * | 2000-10-02 | 2002-04-09 | Kikkoman Corp | Method for producing soy sauce |
| CN1522600A (en) * | 2003-02-19 | 2004-08-25 | 盛红生 | Nutritious soy sauce preparation method |
| CN202552059U (en) * | 2012-04-06 | 2012-11-28 | 江苏苏美食品有限公司 | Rapid self-control constant-temperature soy sauce fermentation unit with functions of solar water heating and cyclic heat preservation |
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