CN204509251U - A kind of energy-saving agent production line - Google Patents
A kind of energy-saving agent production line Download PDFInfo
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- CN204509251U CN204509251U CN201520135371.0U CN201520135371U CN204509251U CN 204509251 U CN204509251 U CN 204509251U CN 201520135371 U CN201520135371 U CN 201520135371U CN 204509251 U CN204509251 U CN 204509251U
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Abstract
The utility model discloses a kind of energy-saving agent production line, be intended to solve energy-saving agent does not have special to prepare production line in the process of preparation, and preparation production efficiency is low, and product stability is poor, and inconvenient deficiency is produced in preparation.This utility model comprises gas-holder, by the storage tank that pipeline connects successively, produce tank, fermentor tank, finished pot, production tank is provided with four and comprises the tempering tank connected successively by pipeline, material-compound tank, mixing tank, distribution tank, material-compound tank connects microorganism culturing mechanism by charging line, on pipeline between storage tank and tempering tank, on pipeline between material-compound tank and mixing tank, pipeline on pipeline between distribution tank and fermentor tank and between fermentor tank and finished pot is all disposed with strainer, under meter, oil pump, produce tank for four and connect four heating tanks respectively by pipeline, produce tank for four to be all connected with gas-holder by pipeline, produce tank, fermentor tank, in finished pot, stirring mechanism and magnetizable body are all installed.
Description
Technical field
The utility model relates to a kind of energy-saving agent production unit, and more particularly, it relates to a kind of energy-saving agent production line.
Background technology
Along with the development of science and technology, people more and more recognize that traditional energy-conserving product technology exists limitation in energy-saving and environmental protection field, and traditional energy-conserving product is the combination of pharmaceutical chemicals, and the burning of itself just may pollute, and lacks the usefulness of low-carbon environment-friendly.In recent years, carry out with natural refined vegetable oil as raw material both at home and abroad, utilize the correlative study of the energy-conserving product of the degraded catalysis oxygenation mechanism production saving energy, lowering energy consumption and reducing pollutants discharge environmental protection of ion dissociation principle and marine microorganism, achieve excellent achievement, and obtain application in the field such as engine fuel and industrial fuel, particularly with the energy-saving agent for biomass fuel oil that marine microorganism is produced, one has the clean energy-saving product of prospect especially.But current energy-saving agent does not have special to prepare production line in the process of preparation, and preparation production efficiency is low, and product stability is poor, and preparation is produced inconvenient.
Utility model content
The utility model overcomes energy-saving agent not to be had special to prepare production line in the process of preparation, preparation production efficiency is low, product stability is poor, the deficiency of inconvenience is produced in preparation, provide a kind of energy-saving agent production line, the preparation that it is specifically designed to energy-saving agent is produced, and preparation production efficiency is high, product stability is good, and energy-saving agent is prepared convenient for production.
In order to solve the problems of the technologies described above, the utility model by the following technical solutions: a kind of energy-saving agent production line, comprises gas-holder, by the storage tank that pipeline connects successively, produce tank, fermentor tank, finished pot, production tank is provided with four and comprises the tempering tank connected successively by pipeline, material-compound tank, mixing tank, distribution tank, material-compound tank connects microorganism culturing mechanism, on the pipeline between storage tank and tempering tank by charging line, on pipeline between material-compound tank and mixing tank, pipeline on pipeline between distribution tank and fermentor tank and between fermentor tank and finished pot is all disposed with strainer, under meter, oil pump, the pipeline on the pipeline between tempering tank and material-compound tank and between mixing tank and distribution tank is provided with oil pump, produces tank for four and connects four heating tanks respectively by pipeline, produces tank for four and is all connected with gas-holder by pipeline, produce tank, fermentor tank, in finished pot, stirring mechanism and magnetizable body are all installed, storage tank connects oil inlet pipe, finished pot connects oil outlet pipe.
When energy-saving agent is produced, loaded in storage tank by stock oil, test, precipitate, filter stock oil by oil inlet pipe, removing suspended impurity also carries out oily water separation.Under the effect of oil pump, stock oil is transported in tempering tank from storage tank, through metre filter in course of conveying, and observes transfer rate at any time by under meter.In tempering tank, stirring mechanism stirs material, churning time 120 minutes, 40 rpms.Air in gas-holder is transported in tempering tank and stock oil fully mixes, and mixing time 5 minutes, magnetizable body magnetizes material.Material in mixing, stir, magnetized simultaneously by heating tank circulating-heating, keep thermostat temperature 25 degrees Celsius.
Under the effect of oil pump, material is transported in material-compound tank from tempering tank, meanwhile, the fermented liquid that microorganism culturing mechanism fermentation culture goes out mixes being transported under the effect of oil pump together with the gas sent with material and gas-holder in material-compound tank, mixing time 5 minutes, stirring mechanism stirs material, churning time 60 minutes, 30 rpms, magnetizable body magnetizes material, by heating tank, circulating-heating is carried out to mixture simultaneously, keep thermostat temperature 30 degrees Celsius.
Under the effect of oil pump, mixture is transported in mixing tank from material-compound tank, oil pump flow 4 cubic metres is per hour, in mixing tank, continue through gas-holder send into air, stirring mechanism stirs mixture, and churning time is 90 minutes, 35 rpms, magnetizable body magnetizes mixture, carries out circulating-heating by heating tank to mixture simultaneously, and heating and temperature control is at 45 degrees Celsius.
Under the effect of oil pump, mixture is transported in distribution tank from mixing tank, in distribution tank, continue through gas-holder send into air, stirring mechanism stirs mixture, magnetizable body magnetizes mixture, by heating tank, circulating-heating is carried out to mixture simultaneously, precipitate simultaneously and filter work in-process, and oily water separation is carried out to work in-process.
Under the effect of oil pump, work in-process are transported in fermentor tank from distribution tank, and fermentor tank adopts room temperature heating, and constant indoor temperature remains on 25 degrees Celsius, and stirring mechanism stirs, 28 rpms, stirs 30 minutes, stops 60 minutes, so repeatedly carries out 72 hours.Magnetizable body magnetizes, and promotes fermentation.
Under the effect of oil pump, work in-process are transported in finished pot from fermentor tank, through metre filter in course of conveying, and observe transfer rate at any time by under meter, in finished pot, stirring mechanism stirs, 35 rpms, magnetizable body magnetizes, and improves the stability of product, ensures the quality of product.Filling or packaging is exported finally by oil outlet pipe.
Adopt special production line to carry out production energy-saving agent, preparation production efficiency is high, and ensure that quality product, energy-saving agent is prepared convenient for production.In the production process of energy-saving agent, magnetizable body constantly magnetizes, and improves the stability of product, maintains the permanence of product effect.
As preferably, microorganism culturing mechanism comprises the classification container tank, the first retort, the second retort that are connected by pipeline successively, is all disposed with strainer, under meter, oil pump on the pipeline on the pipeline between classification container tank discharge port with the first retort opening for feed, between the first retort discharge port with the second retort opening for feed and on total small transfer line of being connected with charging line of the second retort discharge port.First retort, the equal connection control valve of gating location of the second retort, pipeline on pipeline between classification container tank and the first retort and between the first retort and the second retort is connected to the first take-off pipe and the second take-off pipe, first take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, second take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, first take-off pipe and the second take-off pipe arrange the first selector valve and the second selector valve respectively, always on charging line be provided with the 3rd selector valve between small transfer line and the second take-off pipe.All be provided with stirring mechanism, magnetizable body and heating tube in first retort, the second retort, the magnetizable body in the first retort, the second retort is consistent with the magnetizable body structure in fermentor tank.
Microorganism is loaded in classification container tank and cultivate, under effect, be transported to the first retort at oil pump after cultivating for some time to ferment, stirring mechanism stirs, churning time 48 hours, 50 rpms, heating tube heating simultaneously makes to keep 25 degrees Celsius of constant temperature in the first retort, magnetizable body magnetizes, improve speed of response, Reaction time shorten, and serve certain katalysis.If fermented liquid reaches requirement after the first retort fermentation, just be delivered directly in material-compound tank, if do not reach requirement, the fermented liquid that first retort exports is transported in the second retort, stirring mechanism stirs, churning time 3 hours, 50 rpms, heating tube heating simultaneously makes to keep 25 degrees Celsius of constant temperature in the first retort, and magnetizable body magnetizes.Last fermented liquid is transported to material-compound tank from the second retort.
As preferably, heating tank inside is provided with serpentine heating pipe, heating tank and produce between tank upper end and be connected with heat-transfer pipe, heating tank and produce between tank lower end and be connected with lower heat-transfer pipe, and lower heat-transfer pipe arranges installation oil pump.
Serpentine heating pipe heats water, and under the effect of oil pump, hot water constantly circulates between production tank and heating tank, realizes circulating-heating.
As preferably, four heating tanks are all provided with thermometer and tensimeter, four heating tanks were all connected on communicating pipe, and four heating tanks are connected together by communicating pipe.Communicating pipe conveniently adds heating medium in heating tank, thermometer and the convenient temperature and pressure read at any time in heating tank of tensimeter.
As preferably, the agitator motor that stirring mechanism comprises stir shaft, is connected to the blade of stir shaft lower end, is arranged on stir shaft upper end, agitator motor output shaft is connected with stir shaft.Stirring mechanism structure is simple, and mixing effect is good.
As preferably, the magnetizable body in fermentor tank comprises two Magnetized discs setting up and down, uniformly on Magnetized disc is provided with several magnetic patch, and Magnetized disc is actively socketed on stir shaft; The magnetizable body produced in tank, finished pot comprises strong magnetic cylinder, and strong magnetic cylinder is fixedly sleeved on stir shaft.Magnetizable body is arranged rationally, is conducive to the stability improving product.
As preferably, fermentor tank is provided with six and is connected in parallel by pipeline.Inject 35L work in-process to each fermentor tank, oil pump flow 4 cubic metres is per hour, is divided into six parts of fermentor tanks and ferments, and ensures fully to ferment, and improves quality product.
As preferably, be provided with waste pipe below storage tank, storage tank, heating tank, production tank, finished pot lower end are all connected with waste pipe by eduction valve.Waste pipe facilitates the discharge of cleaning materials and impurity in each tank.
Compared with prior art, the beneficial effects of the utility model are: (1) adopts special production line to carry out production energy-saving agent, and preparation production efficiency is high, and ensure that quality product, energy-saving agent is prepared convenient for production; (2) in the production process of energy-saving agent, magnetizable body constantly magnetizes, and improves the stability of product, maintains the permanence of product effect.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model;
Fig. 2 is strong magnetic cylinder syndeton schematic diagram of the present utility model;
Fig. 3 is Magnetized disc syndeton schematic diagram of the present utility model;
In figure: 1, gas-holder, 2, storage tank, 3, fermentor tank, 4, finished pot, 5, tempering tank, 6, material-compound tank, 7, mixing tank, 8, distribution tank, 9, charging line, 10, microorganism culturing mechanism, 11, strainer, 12, under meter, 13, oil pump, 14, heating tank, 15, oil inlet pipe, 16, oil outlet pipe, 17, classification container tank, 18, first retort, 19, second retort, 20, by-pass valve control, 21, first take-off pipe, 22, second take-off pipe, 23, first selector valve, 24, second selector valve, 25, 3rd selector valve, 26, heating tube, 27, communicating pipe, 28, stir shaft, 29, blade, 30, agitator motor, 31, Magnetized disc, 32, magnetic patch, 33, strong magnetic cylinder, 34, waste pipe, 35, liquidometer.
Embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is further described specifically:
Embodiment: a kind of energy-saving agent production line (see accompanying drawing 1), comprises gas-holder 1, the storage tank 2 connected successively by pipeline, produce tank, fermentor tank 3, finished pot 4, production tank is provided with four and comprises the tempering tank 5 connected successively by pipeline, material-compound tank 6, mixing tank 7, distribution tank 8, material-compound tank connects microorganism culturing mechanism 10 by charging line 9, on the pipeline between storage tank and tempering tank, on pipeline between material-compound tank and mixing tank, pipeline on pipeline between distribution tank and fermentor tank and between fermentor tank and finished pot is all disposed with strainer 11, under meter 12, oil pump 13, the pipeline on the pipeline between tempering tank and material-compound tank and between mixing tank and distribution tank is provided with oil pump, and four production tanks are connected four heating tanks 14, four production tank respectively by pipeline and are all connected with gas-holder by pipeline, produce tank, fermentor tank, in finished pot, stirring mechanism and magnetizable body are all installed, storage tank connect oil inlet pipe 15, finished pot connects oil outlet pipe 16.Fermentor tank is provided with six and is connected in parallel by pipeline.
Microorganism culturing mechanism comprises classification container tank 17, first retort 18, second retort 19 connected by pipeline successively, is all disposed with strainer, under meter, oil pump on the pipeline on the pipeline between classification container tank discharge port with the first retort opening for feed, between the first retort discharge port with the second retort opening for feed and on total small transfer line of being connected with charging line of the second retort discharge port.First retort, the equal connection control valve 20 of gating location of the second retort, pipeline on pipeline between classification container tank and the first retort and between the first retort and the second retort is connected to the first take-off pipe 21 and the second take-off pipe 22, first take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, second take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, first take-off pipe and the second take-off pipe arrange the first selector valve 23 and the second selector valve 24 respectively, always on charging line be provided with the 3rd selector valve 25 between small transfer line and the second take-off pipe.All be provided with stirring mechanism, magnetizable body and heating tube in first retort, the second retort, the magnetizable body in the first retort, the second retort is consistent with the magnetizable body structure in fermentor tank.
Heating tank inside is provided with serpentine heating pipe 26, is connected with heat-transfer pipe between heating tank and production tank upper end, is connected with lower heat-transfer pipe, lower heat-transfer pipe arranges installation oil pump between heating tank and production tank lower end.Four heating tanks are all provided with thermometer and tensimeter, and four heating tanks are all connected on communicating pipe 27, and four heating tanks are connected together by communicating pipe.The agitator motor 30 that stirring mechanism (see accompanying drawing 2, accompanying drawing 3) comprises stir shaft 28, is connected to the blade 29 of stir shaft lower end, is arranged on stir shaft upper end, agitator motor output shaft is connected with stir shaft.Magnetizable body in fermentor tank comprises two Magnetized discs 31 setting up and down, uniformly on Magnetized disc is provided with several magnetic patch 32, and Magnetized disc is actively socketed on stir shaft; The magnetizable body produced in tank, finished pot comprises strong magnetic cylinder 33, and strong magnetic cylinder is fixedly sleeved on stir shaft.Fermentor tank, production tank, finished pot are equipped with liquidometer 35.Be provided with waste pipe 34 below storage tank, storage tank, heating tank, production tank, finished pot lower end are all connected with waste pipe by eduction valve.The rear of finished pot is disposed with filling machine, sealing machine, sealing machine, code jetting device, Labelling Machine, wrapping machine.
When energy-saving agent is produced, loaded in storage tank by stock oil, test, precipitate, filter stock oil by oil inlet pipe, removing suspended impurity also carries out oily water separation.Under the effect of oil pump, stock oil is transported in tempering tank from storage tank, through metre filter in course of conveying, and observes transfer rate at any time by under meter.In tempering tank, stirring mechanism stirs material, churning time 120 minutes, 40 rpms.Air in gas-holder is transported in tempering tank and stock oil fully mixes, and mixing time 5 minutes, magnetizable body magnetizes material.Material in mixing, stir, magnetized simultaneously by heating tank circulating-heating, keep thermostat temperature 25 degrees Celsius.
Under the effect of oil pump, material is transported in material-compound tank from tempering tank, meanwhile, the fermented liquid that microorganism culturing mechanism fermentation culture goes out mixes being transported under the effect of oil pump together with the gas sent with material and gas-holder in material-compound tank, mixing time 5 minutes, stirring mechanism stirs material, churning time 60 minutes, 30 rpms, magnetizable body magnetizes material, by heating tank, circulating-heating is carried out to mixture simultaneously, keep thermostat temperature 30 degrees Celsius.
Under the effect of oil pump, mixture is transported in mixing tank from material-compound tank, oil pump flow 4 cubic metres is per hour, in mixing tank, continue through gas-holder send into air, stirring mechanism stirs mixture, and churning time is 90 minutes, 35 rpms, magnetizable body magnetizes mixture, carries out circulating-heating by heating tank to mixture simultaneously, and heating and temperature control is at 45 degrees Celsius.
Under the effect of oil pump, mixture is transported in distribution tank from mixing tank, in distribution tank, continue through gas-holder send into air, stirring mechanism stirs mixture, magnetizable body magnetizes mixture, by heating tank, circulating-heating is carried out to mixture simultaneously, precipitate simultaneously and filter work in-process, and oily water separation is carried out to work in-process.
Under the effect of oil pump, work in-process are transported in fermentor tank from distribution tank, and fermentor tank adopts room temperature heating, and constant indoor temperature remains on 25 degrees Celsius, and stirring mechanism stirs, 28 rpms, stirs 30 minutes, stops 60 minutes, so repeatedly carries out 72 hours.Magnetizable body magnetizes, and promotes fermentation.
Under the effect of oil pump, work in-process are transported in finished pot from fermentor tank, through metre filter in course of conveying, and observe transfer rate at any time by under meter, in finished pot, stirring mechanism stirs, 35 rpms, magnetizable body magnetizes, and improves the stability of product, ensures the quality of product.Output in filling machine finally by oil outlet pipe, within filling front ten minutes, inject oxygen and improve product oxygen level, oxygen flow 17ml/min.Filling machine carries out filling to product, and sealing machine carries out gland to filling bottle, and sealing machine carries out sealing sealing to filling bottle, and code jetting device is coding on filling bottle, and Labelling Machine sticks trade mark on filling bottle, eventually passes wrapping machine packaging warehouse-in.
Above-described embodiment is one of the present utility model preferably scheme, not does any pro forma restriction to the utility model, also has other variant and remodeling under the prerequisite not exceeding the technical scheme described in claim.
Claims (10)
1. an energy-saving agent production line, it is characterized in that, comprise gas-holder, by the storage tank that pipeline connects successively, produce tank, fermentor tank, finished pot, production tank is provided with four and comprises the tempering tank connected successively by pipeline, material-compound tank, mixing tank, distribution tank, material-compound tank connects microorganism culturing mechanism by charging line, on pipeline between storage tank and tempering tank, on pipeline between material-compound tank and mixing tank, pipeline on pipeline between distribution tank and fermentor tank and between fermentor tank and finished pot is all disposed with strainer, under meter, oil pump, pipeline on pipeline between tempering tank and material-compound tank and between mixing tank and distribution tank is provided with oil pump, produce tank for four and connect four heating tanks respectively by pipeline, produce tank for four to be all connected with gas-holder by pipeline, produce tank, fermentor tank, in finished pot, stirring mechanism and magnetizable body are all installed, storage tank connects oil inlet pipe, finished pot connects oil outlet pipe.
2. a kind of energy-saving agent production line according to claim 1, it is characterized in that, microorganism culturing mechanism comprises the classification container tank, the first retort, the second retort that are connected by pipeline successively, is all disposed with strainer, under meter, oil pump on the pipeline on the pipeline between classification container tank discharge port with the first retort opening for feed, between the first retort discharge port with the second retort opening for feed and on total small transfer line of being connected with charging line of the second retort discharge port.
3. a kind of energy-saving agent production line according to claim 2, it is characterized in that, first retort, the equal connection control valve of gating location of the second retort, pipeline on pipeline between classification container tank and the first retort and between the first retort and the second retort is connected to the first take-off pipe and the second take-off pipe, first take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, second take-off pipe one end is connected on charging line, the other end is connected between by-pass valve control and oil pump, first take-off pipe and the second take-off pipe arrange the first selector valve and the second selector valve respectively, always on charging line be provided with the 3rd selector valve between small transfer line and the second take-off pipe.
4. a kind of energy-saving agent production line according to claim 2, it is characterized in that, all be provided with stirring mechanism, magnetizable body and heating tube in first retort, the second retort, the magnetizable body in the first retort, the second retort is consistent with the magnetizable body structure in fermentor tank.
5. a kind of energy-saving agent production line according to claim 1 or 2 or 3 or 4, it is characterized in that, heating tank inside is provided with serpentine heating pipe, heat-transfer pipe is connected with between heating tank and production tank upper end, be connected with lower heat-transfer pipe between heating tank and production tank lower end, lower heat-transfer pipe arranges installation oil pump.
6. a kind of energy-saving agent production line according to claim 1 or 2 or 3 or 4, is characterized in that, four heating tanks are all provided with thermometer and tensimeter, and four heating tanks were all connected on communicating pipe, and four heating tanks are connected together by communicating pipe.
7. a kind of energy-saving agent production line according to claim 1 or 2 or 3 or 4, it is characterized in that, the agitator motor that stirring mechanism comprises stir shaft, is connected to the blade of stir shaft lower end, is arranged on stir shaft upper end, agitator motor output shaft is connected with stir shaft.
8. a kind of energy-saving agent production line according to claim 7, is characterized in that, the magnetizable body in fermentor tank comprises two Magnetized discs setting up and down, uniformly on Magnetized disc is provided with several magnetic patch, and Magnetized disc is actively socketed on stir shaft; The magnetizable body produced in tank, finished pot comprises strong magnetic cylinder, and strong magnetic cylinder is fixedly sleeved on stir shaft.
9. a kind of energy-saving agent production line according to claim 1 or 2 or 3 or 4, it is characterized in that, fermentor tank is provided with six and is connected in parallel by pipeline.
10. a kind of energy-saving agent production line according to claim 1 or 2 or 3 or 4, it is characterized in that, be provided with waste pipe below storage tank, storage tank, heating tank, production tank, finished pot lower end are all connected with waste pipe by eduction valve.
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| CN201520135371.0U CN204509251U (en) | 2015-03-10 | 2015-03-10 | A kind of energy-saving agent production line |
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| CN201520135371.0U CN204509251U (en) | 2015-03-10 | 2015-03-10 | A kind of energy-saving agent production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195338A (en) * | 2015-10-21 | 2015-12-30 | 上海市离心机械研究所有限公司 | Circulation system for model selection experiments of horizontal screw centrifuge |
| CN113150976A (en) * | 2021-05-13 | 2021-07-23 | 云南爱尔发生物技术股份有限公司 | Intensive cultivation system for microalgae |
-
2015
- 2015-03-10 CN CN201520135371.0U patent/CN204509251U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195338A (en) * | 2015-10-21 | 2015-12-30 | 上海市离心机械研究所有限公司 | Circulation system for model selection experiments of horizontal screw centrifuge |
| CN113150976A (en) * | 2021-05-13 | 2021-07-23 | 云南爱尔发生物技术股份有限公司 | Intensive cultivation system for microalgae |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Jilin Zhong Ba Biotechnology Co., Ltd. Assignor: Huang Longzhe|Jin Lexian Contract record no.: 2018220000005 Denomination of utility model: Energy-conserving agent the production water line Granted publication date: 20150729 License type: Exclusive License Record date: 20180808 |
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| EE01 | Entry into force of recordation of patent licensing contract |