CN104018659A - Auxiliary man-riding appliance for regular checkups in spherical tank - Google Patents

Auxiliary man-riding appliance for regular checkups in spherical tank Download PDF

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Publication number
CN104018659A
CN104018659A CN201410267973.1A CN201410267973A CN104018659A CN 104018659 A CN104018659 A CN 104018659A CN 201410267973 A CN201410267973 A CN 201410267973A CN 104018659 A CN104018659 A CN 104018659A
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China
Prior art keywords
spherical tank
fixed
thrust bearing
riding
hinged
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CN201410267973.1A
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Chinese (zh)
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CN104018659B (en
Inventor
由宏新
伍建华
刘润杰
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Dalian University of Technology
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Dalian University of Technology
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Publication of CN104018659B publication Critical patent/CN104018659B/en
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Abstract

The invention discloses an auxiliary man-riding appliance for regular checkups in a spherical tank and relates to a man-riding device for regular checkups in a spherical tank. The auxiliary man-riding appliance for regular checkups in the spherical tank comprises a hanging bracket (1), a vertical supporting stand column (7), horizontal supporting rods (10) and a man-riding working basket (11). The hanging bracket (1) is of an umbrella framework type hinged metal structure and fixed to an upper opening of the spherical tank, the vertical supporting stand column (7) is fixed to a center shaft at the lower end of the hanging bracket (1), and three thrust bearings are fixed to the upper portion and the lower portion of the vertical supporting stand column (7) respectively. The two thrust bearings on the lower portion of the vertical supporting stand column (7) are located away from the center point of the spherical tank for the distance equal to the height of the thrust bearings. One ends of the four horizontal supporting rods (10) are hinged to four pins of the outer rings of the thrust bearings on the lower portion respectively, and the other ends of the four horizontal supporting rods (10) are hinged to the man-riding working basket (11). A manual winch (13) is fixed to the man-riding working basket (11). A lower pulley block (15) is fixed to each horizontal supporting rod (10). Upper pulley blocks (14) are fixed to the uppermost thrust bearing. The auxiliary man-riding appliance for regular checkups in the spherical tank is simple in structure, easy to detach and install, and high in safety performance and working efficiency.

Description

The auxiliary manned utensil of the inner regular inspection of a kind of spherical tank
Technical field
The invention belongs to industrial dedicated inspection device field, particularly relate to the manned equipment of the inner regular inspection of spherical tank.
Background technology
Along with the development of chemical industry, all kinds of pressure-bearing spherical liquid-storage tank are used widely.Use after certain time limit in pressure-bearing spherical liquid-storage tank, need to do periodic inspection to the weld seam of spherical tank inside, in order to make reviewer can arrive each weld seam position in spherical tank, generally need to set up cripple in spherical tank inside, climb for reviewer.The shortcoming of this method is:
(1) build workload large, the cycle is long.Because spherical tank internal capacity is large, building shelf needs thousands of hack levers, frame plate, fastener, is transported to behind scene to enter spherical tank assembling by the manhole of 500mm only and connect again, and overall weight is large, need the many people Gao Qian long work of shutting out just can complete, and in the process of installing easy damaged tank body.
(2) use inconvenience, operating efficiency is low.When tradition scaffold uses, people will ceaselessly move instrument detection position on scaffold, and portable power source line, equipment also will be walked around steel pipe in disorder on scaffold simultaneously, extremely inconvenient.Reviewer's labour intensity is large, and the personnel that need are many, and operating efficiency is not high.
(3) poor stability.Tradition scaffold is barricaded as by hack lever and frame plate, and people walks unstable in the above, and in spherical tank, light is bad, through working for a long time, easily causes danger.
Patent 200920289372.5, introduced a kind of for spherical tank inspection can move freely associated working platform, comprise main couple, top-support, lower support, electrical control system and the removable platform mechanism that works alone.Because this testing environment is in inflammable and explosive place, uses electrical control system to have again and produce pyrophoric possibility, to detecting security presence hidden danger; And its main support partial volume is huge, is difficult for rapid dismounting, has increased technician's workload.This working platform is single can only test in the detection range of 120 degree, has dead angle.Patent 201020156974.6, has introduced a kind of rotating bracket for spherical tank inspection.This support is by runing rest, comprise a head tree, hanging is pressed on the manhole of spherical tank top by the fixing hole of a horizontal arrangement in the upper end of head tree, one pivoted arm that can horizontally rotate and Worker carrying basket composition are set on spherical tank gin pole, Worker carrying basket is connected with gin pole by spiral arm, between spiral arm and gin pole, there is thrust bearing, but lack bearing between hawser and gin pole, in the time that testing staff horizontally rotates around center stand column, due to the additional levels external force of hawser, hanging basket is difficult to ensure balance.This mechanism needs two cover quadric chains, to ensure stress balance, and installation and use inconvenience, in the time that a people enters spherical tank inspection, the setting of mechanism is difficult to make operating personnel to operate in any direction.Because the head tree volume of this device is too huge, cannot realize rapid installation and removal.
It is too huge that above two kinds of patented inventions all exist volume, and installing/dismounting needs a large amount of manpowers, in single testing process, exists measuring tool cannot after any one direction moves or be mobile, keep the problem of balance.To the spherical tank of the inflammable and explosive medium of splendid attire, in actual installation practice process, there is security risk.
Summary of the invention
In order to solve in the time that spherical tank detects, need to build truss work amount large, the cycle is long; Use inconvenience, operating efficiency is low; Poor stability problem.The invention provides the auxiliary manned utensil of the inner regular inspection of a kind of spherical tank, formed by suspension bracket, vertical support column, horizontal support bar and manned work basket.
Suspension bracket is the hinged metal construction of Umbrella frame posture that can strut and pack up, the handle of umbrella frame is hollow steel pipe structure, it is suitable for reading that the handle of umbrella frame upwards exposes spherical tank, and by fixing orifice plate and being bolted on spherical tank upper manhole flange suitable for reading, multiple support end points of the hinged metal construction of umbrella frame while strutting are uniformly distributed along spherical tank inwall around suitable for reading, and each support end points fixedly mounts spring contact; The hinged metal construction of umbrella frame is fixed on spherical tank inwall by supporting end points portion spring contact.
Central axis bottom at the umbrella frame fixing is sequentially fixedly connected with multiple transitional connection pipes vertically downward by flange, forms vertical support column, and the length of vertical support column is a bit larger tham the radius of spherical tank; Be fixed for the thrust bearing of fixing top sheave group on the top of vertical support column.
Be positioned at the equidistant up and down of the central point of spherical tank at vertical support column, respectively the upper thrust bearing of fixed installation and lower thrust bearing; Both sides, radially outer ring at upper thrust bearing and lower thrust bearing fixedly mount respectively two pins for hinged horizontal support bar.
The horizontal support bar of four equal lengths is parallel to each other, and one end is hinged on respectively on four pins of thrust bearing and lower shaft washer, and the other end is hinged on the tie point with manned work basket.
The multiple springs with magnet of end points place fixed installation that approach spherical tank inwall at manned work basket, when work, spring stretches out, and is adsorbed on the inwall of spherical tank.
Fix a manual hoist at manned work basket near horizontal support bar one side; Downslide wheels are fixed on horizontal support bar near manned work basket one end; Top sheave group, downslide wheels and manual hoist composition pulley system, for promoting or the manned work basket that declines.
The present invention is simple in structure, is easy to remove and install, and security performance is high, and operating efficiency is high.
Brief description of the drawings
Accompanying drawing is structural representation of the present invention
In figure: 1 suspension bracket, 2 fixing orifice plates, manhole flange on 3,4 spherical tank end openings, 5 thrust bearings, 6 steel wire cables, 7 vertical support columns, thrust bearing on 8,9 times thrust bearings, 10 horizontal support bars, 11 manned work baskets, 12 spherical tanks, 13 manual hoists, 14 top sheave groups, 15 downslide wheels.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail:
The auxiliary manned utensil of the inner regular inspection of a kind of spherical tank, is characterized in that being made up of suspension bracket 1, vertical support column 7, horizontal support bar 10 and manned work basket 11;
The Umbrella frame posture hinged metal construction of suspension bracket 1 for strutting and pack up, the handle of umbrella frame is hollow steel pipe structure, it is suitable for reading that the handle of umbrella frame upwards exposes spherical tank, and by fixing orifice plate 2 and being bolted on spherical tank upper manhole flange 3 suitable for reading, multiple support end points of the hinged metal construction of umbrella frame while strutting are uniformly distributed along spherical tank inwall around suitable for reading, and each support end points fixedly mounts spring contact; The hinged metal construction of umbrella frame is fixed on spherical tank inwall by supporting end points portion spring contact;
Central axis bottom at the umbrella frame fixing is sequentially fixedly connected with multiple transitional connection pipes vertically downward by flange, forms vertical support column 7, and the length of vertical support column 7 is a bit larger tham the radius of spherical tank 12; Be fixed for the thrust bearing 5 of fixing top sheave group 14 on the top of vertical support column 7;
Be positioned at the equidistant up and down of the central point of spherical tank 12 at vertical support column 7, respectively the upper thrust bearing 8 of fixed installation and lower thrust bearing 9; Both sides, radially outer ring at upper thrust bearing 8 and lower thrust bearing 9 fixedly mount respectively two pins for hinged horizontal support bar;
The horizontal support bar 10 of four equal lengths is parallel to each other, and one end is hinged on respectively on four pins of thrust bearing 8 and lower thrust bearing 9 outer rings, and the other end is hinged on the tie point with manned work basket 11;
The multiple springs with magnet of end points place fixed installation that approach spherical tank 12 inwalls at manned work basket 11, when work, spring stretches out, and is adsorbed on the inwall of spherical tank 12;
Fix a manual hoist 13 at manned work basket 11 near horizontal support bar 10 1 sides; Downslide wheels 15 are fixed on horizontal support bar 10 near manned work basket 11 one end; Top sheave group 14, downslide wheels 15 and manual hoist 13 form pulley system, for promoting or the manned work basket 11 that declines.
Concrete installation steps are as follows:
First at the mounting and fixing bracket suitable for reading of spherical tank, mounting hanger on support, by suspension bracket 1 and the hinged metal construction of Umbrella frame posture thereof by spherical tank end opening 4 hang in spherical tank inner install fixing.
In spherical tank outside, under first segment transition connecting pipe, end flanges and second section transition connecting pipe upper flanges are bolted fixingly, and so, multiple transition connecting pipes are interconnected to form vertical support column 7; The top sheave group 14 having wound is arranged on thrust bearing 5, and thrust bearing 5 is fixed on the corresponding position of vertical support column 7; Rotary joint is the transition connecting pipe bottom of vertical support column 7, on the relevant position of rotary joint, install thrust bearing 8 and lower thrust bearing 9, in spherical tank outside, manned work basket 11 is connected with upper thrust bearing 8 and the lower thrust bearing 9 of rotary joint by horizontal support bar 10; The spring contact of four carry magnets is installed in 11 4 jiaos of manned work baskets and spherical tank 12 contact positions.The vertical support column 7 assembling, horizontal support bar 10 and manned process box 11 entirety are winched to spherical tank 12 tops from spherical tank end opening 4, vertical support column 7 is promoted to the position higher than manhole 300mm on spherical tank, be fixed on manhole flange 3.
When manned work basket 11 moves up and down, four contacts on manned work basket leave spherical tank inwall, make steel wire cable 6 pull manned work basket 11 to move up and down by assembly pulley by the rocking bar of manual hoist 13.
When manned work basket 11 moves horizontally, first, by manual elevator 13 machine self-lockings, then four contacts of manned work basket are left to spherical tank inwall, staff only need can realize with hand propelled spherical tank inwall the movement of manned work basket 11 horizontal directions.

Claims (3)

1. the auxiliary manned utensil of the inner regular inspection of spherical tank, is characterized in that being made up of suspension bracket (1), vertical support column (7), horizontal support bar (10) and manned work basket (11); The Umbrella frame posture hinged metal construction of suspension bracket (1) for strutting and pack up, the handle of umbrella frame is hollow steel pipe structure, it is suitable for reading that the handle of umbrella frame upwards exposes spherical tank, and upper by fixing orifice plate (2) and being bolted to spherical tank upper manhole flange (3) suitable for reading, multiple support end points of the hinged metal construction of umbrella frame while strutting are uniformly distributed fixing along spherical tank inwall around suitable for reading; Vertical support column (7) is fixed on the central axis of suspension bracket (1) lower end, and bottom arrives slightly upper/lower positions place of spherical tank central point; Be fixed for the thrust bearing (5) of fixing top sheave group (14) on the top of vertical support column (7); Be positioned at the equidistant up and down of the central point of spherical tank (12) at vertical support column (7), respectively the upper thrust bearing (8) of fixed installation and lower thrust bearing (9); Both sides, radially outer ring at upper thrust bearing (8) and lower thrust bearing (9) fixedly mount respectively two pins for hinged horizontal support bar (10); The horizontal support bar (10) of four equal lengths is parallel to each other, one end is hinged on respectively on four pins of thrust bearing (8) and lower thrust bearing (9) outer ring, and the other end is hinged on the tie point with manned work basket (11); At the multiple springs with magnet of the end points place of the manned work basket nearly spherical tank of (11) four corner connection (12) inwall fixed installation, when work, spring stretches out, and is adsorbed on the inwall of spherical tank (12); Fix a manual hoist (13) at manned work basket (11) near horizontal support bar (10) one sides; It is upper near manned work basket (11) one end that downslide wheels (15) are fixed on horizontal support bar (10); Top sheave group (14), downslide wheels (15) and manual hoist (13) composition pulley system.
2. the auxiliary manned utensil of the inner regular inspection of a kind of spherical tank according to claim 1, is characterized in that vertical support column (7) is formed by fixedly connecting for multiple dismountable transition connecting pipes.
3. the auxiliary manned utensil of the inner regular inspection of a kind of spherical tank according to claim 1, is characterized in that the support end points of the hinged metal construction of each umbrella frame fixedly mounts spring contact; The hinged metal construction of umbrella frame is fixed on spherical tank inwall by supporting end points portion spring contact.
CN201410267973.1A 2014-06-16 2014-06-16 The auxiliary manned utensil of the inner regular inspection of a kind of spherical tank Expired - Fee Related CN104018659B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106320682A (en) * 2016-09-21 2017-01-11 河南省锅炉压力容器安全检测研究院济源分院 Auxiliary device for spherical tank checkout and checkout method
CN106985129A (en) * 2017-05-19 2017-07-28 大连理工大学 Regular inspection uses hydraulic pressure manned device inside a kind of spherical tank
CN107363805A (en) * 2017-07-20 2017-11-21 西南交通大学 Detection workbench inside a kind of spherical tank
CN108975237A (en) * 2018-08-30 2018-12-11 武汉市锅炉压力容器检验研究所 A kind of spherical tank internal inspection device
CN109048833A (en) * 2018-08-19 2018-12-21 大连理工大学 Regular inspection is with hydraulic manned device inside a kind of spherical tank

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51137116A (en) * 1975-05-21 1976-11-26 Sekiyu Gas Koji:Kk Rotative scaffold for maintenance of spherical tank and its safety dev ice
US4165799A (en) * 1978-07-07 1979-08-28 Munoz German R Dismountable tower for interior maintenance of spherical tanks
CN2808864Y (en) * 2004-11-19 2006-08-23 鲜丽 Check workbench for inside of spherical tank
CN201575887U (en) * 2009-12-18 2010-09-08 湖北省特种设备安全检验检测研究院 Spherical tank test combination working platform capable of moving freely
CN201637433U (en) * 2010-04-13 2010-11-17 新疆维吾尔自治区特种设备检验研究院 Rotating bracket for spherical tank inspection

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51137116A (en) * 1975-05-21 1976-11-26 Sekiyu Gas Koji:Kk Rotative scaffold for maintenance of spherical tank and its safety dev ice
US4165799A (en) * 1978-07-07 1979-08-28 Munoz German R Dismountable tower for interior maintenance of spherical tanks
CN2808864Y (en) * 2004-11-19 2006-08-23 鲜丽 Check workbench for inside of spherical tank
CN201575887U (en) * 2009-12-18 2010-09-08 湖北省特种设备安全检验检测研究院 Spherical tank test combination working platform capable of moving freely
CN201637433U (en) * 2010-04-13 2010-11-17 新疆维吾尔自治区特种设备检验研究院 Rotating bracket for spherical tank inspection

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106320682A (en) * 2016-09-21 2017-01-11 河南省锅炉压力容器安全检测研究院济源分院 Auxiliary device for spherical tank checkout and checkout method
CN106985129A (en) * 2017-05-19 2017-07-28 大连理工大学 Regular inspection uses hydraulic pressure manned device inside a kind of spherical tank
CN106985129B (en) * 2017-05-19 2019-07-26 大连理工大学 Regular inspection is with hydraulic manned device inside a kind of spherical tank
CN107363805A (en) * 2017-07-20 2017-11-21 西南交通大学 Detection workbench inside a kind of spherical tank
CN107363805B (en) * 2017-07-20 2023-04-07 西南交通大学 Work platform for detecting inside of spherical tank
CN109048833A (en) * 2018-08-19 2018-12-21 大连理工大学 Regular inspection is with hydraulic manned device inside a kind of spherical tank
CN108975237A (en) * 2018-08-30 2018-12-11 武汉市锅炉压力容器检验研究所 A kind of spherical tank internal inspection device
CN108975237B (en) * 2018-08-30 2024-01-30 武汉市锅炉压力容器检验研究所 Spherical tank internal inspection device

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