CN104018006A - Nickel matte bottom-blowing refining process and nickel matte bottom-blowing refining furnace - Google Patents

Nickel matte bottom-blowing refining process and nickel matte bottom-blowing refining furnace Download PDF

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CN104018006A
CN104018006A CN201310064241.8A CN201310064241A CN104018006A CN 104018006 A CN104018006 A CN 104018006A CN 201310064241 A CN201310064241 A CN 201310064241A CN 104018006 A CN104018006 A CN 104018006A
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nickel matte
blowing
bottom blowing
nickel
furnace
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CN104018006B (en
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尉克俭
陆志方
黄祥华
蒋继穆
张振民
李兵
陆金忠
胡立琼
郝小红
曹珂菲
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China ENFI Engineering Corp
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China ENFI Engineering Corp
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Abstract

The invention discloses a nickel matte bottom-blowing refining process and a nickel matte bottom-blowing refining furnace. The nickel matte bottom-blowing refining process comprises the steps of adding low-nickel matte and flux into the nickel matte bottom-blowing refining furnace; continuously blowing oxygen-containing gas into melt in the nickel matte bottom-blowing refining furnace from the bottom of the nickel matte bottom-blowing refining furnace by using a bottom-blowing blowgun; respectively discharging high-nickel matte and blowing refining slag from the nickel matte bottom-blowing refining furnace. According to the nickel matte bottom-blowing refining process and the nickel matte bottom-blowing refining furnace, disclosed by the invention, the continuous blowing refining of the nickel matte can be realized, generated flue gas is continuous, little and stable, the concentration of SO2 is stable, the environmental friendliness is good, the efficiency is high, and the production costs of high-nickel matte and flue-gas acid preparation are low.

Description

A kind of nickel matte bottom blowing blowing technology and nickel matte bottom blowing converting furnace
Technical field
The present invention relates to technical field of non-ferrous metallurgy, especially relate to nickel matte bottom blowing blowing technology and nickel matte bottom blowing converting furnace.
Background technology
The metallurgical method that extracts nickel from sulphide ores mainly adopts pyrometallurgy, its technical process is mainly that nickel sulfide concentrate carries out melting and obtains low nickel matte in electric furnace, Flash Smelting Furnace or other smelting furnaces, low nickel matte obtains high nickel matte through blowing in converting furnace, high nickel matte obtains the nickel products such as electric nickel, nickel powder, nickel rondelle through further processing again, and reclaims cobalt, copper, platinum metals and the rare precious metal of association.At present, the blowing of nickel matte mainly adopts PS converter, liquid low nickel matte is coated with and is periodically joined in PS converter by crane and melt, from PS converter sidepiece air port, to nickel matte molten bath, blast oxygen-containing gas, by the Iron sulfuret oxidation in nickel matte and with the quartzy flux slag making adding, obtain high nickel matte and blowing slag.After the nickel matte converting of a batch completes, discharge high nickel matte and blowing slag, then add the nickel matte of next batch to blow.PS bessemerizes operation and can only be interrupted and carry out, in operation process, body of heater needs multiple rotary blowing-out could realize the operations such as reinforced, deslagging, the high nickel matte of row, cleaning fire door, body of heater can not be completely airtight, therefore operating rate is low, efficiency is low, in body of heater, greatly, blowing flue gas inleakage is large and unstable in melt temperature fluctuation, and flue gas is containing SO 2concentration is low, and flue gas processing cost is high; The PS Converter life-span is short, and maintenance cost is high, and blowing cost is high; Melt have bad luck with nickel matte converting process in low concentration sulphur dioxide flue gas spill in workshop, low vacancy pollution is serious; Melt is had bad luck process and is also had major safety risks.
Summary of the invention
The present invention one of is intended to solve the problems of the technologies described above at least to a certain extent or at least provides a kind of useful business to select.
For this reason, one object of the present invention is to propose a kind of nickel matte bottom blowing blowing technology, utilizes this nickel matte bottom blowing blowing technology, can realize the continuous converting of nickel matte, and the exhaust gas volumn of generation is few, compares flue gas containing SO with PS converter 2concentration is higher and stable, good operational environment, and environmental protection is good, and efficiency is high, and high nickel matte and flue gas acid preparing production cost are low.
Another object of the present invention is to propose a kind of nickel matte bottom blowing converting furnace that can realize above-mentioned technique.
To achieve these goals, according to the embodiment of first aspect present invention, propose a kind of nickel matte bottom blowing blowing technology, described nickel matte bottom blowing blowing technology comprises the following steps: low nickel matte and flux are joined in nickel matte bottom blowing converting furnace; Utilize in the melt of Bottom Blowing Ejection Gun in from the bottom of described nickel matte bottom blowing converting furnace to described nickel matte bottom blowing converting furnace and be blown into continuously oxygen-containing gas; With in described nickel matte bottom blowing converting furnace, discharge respectively high nickel matte and blowing slag.
According to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, by utilizing in the melt of Bottom Blowing Ejection Gun in from the bottom of described nickel matte bottom blowing converting furnace to nickel matte bottom blowing converting furnace, be blown into continuously oxygen-containing gas, can realize continuous converting, raise the efficiency, reduce costs, and exhaust gas volumn is few, flue gas concentration is stable, flue gas is overflowed few, and good environmental protection, has reduced pollution.
According to one embodiment of present invention, described oxygen-containing gas is continuously blown in the nickel matte layer of described melt.
By be blown into continuously oxygen-containing gas in nickel matte melt, the balanced continous-stable of exhaust gas volumn that can make converting process produce, tolerance is few, stable components, and flue gas waste heat recovery, purification and acid making system operating mode are stable, significantly reduces construction cost and the running cost of smoke processing system.
In described nickel matte bottom blowing converting furnace; nickel matte layer C1 is positioned at blowing slag blanket C2 below; by being blown into continuously oxygen-containing gas to nickel matte layer C1 bottom; can stir better melt, optimize the distribution of blowing gas in melt, the oxygen that prolongation is blown into residence time in nickel matte layer C1 is long, reaction is more abundant; when utilization is blown into gas effective cooling protection spray gun; the utilization ratio that has improved blowing oxygen, the consumption that this can reduce oxygen-containing gas, reduces costs.In addition because bottom is blown into oxygen-containing gas continuously, can make reaction more abundant, thereby avoid oxygen-containing gas waste, the consumption that this can reduce oxygen-containing gas, further reduces costs.
And, by be blown into continuously oxygen-containing gas in nickel matte layer, can make the oxygen gesture of nickel matte layer bottom the highest, from bottom to top oxygen gesture progressively declines, this not only can remove impurity element (Zn, the Pb etc.) oxidation being mixed in nickel matte layer, and is conducive to suppress NiO and Fe in blowing slag blanket 3o 4growing amount, prevent Fe 3o 4the generation of precipitation and foamy slag.
By be blown into continuously oxygen-containing gas in described nickel matte layer, can make in molten bath that physical-chemical reaction is stable to carry out, it is stable that furnace temperature keeps, overcome the processing temperature that periodically the blows large shortcoming that fluctuates, be conducive to increase substantially the work-ing life of described nickel matte bottom blowing converting furnace, reduce refractory consumption rate and maintenance load, thereby reduced nickel metallurgy cost.And described nickel matte bottom blowing blowing technology can make the SO in exhaust gas volumn and flue gas 2stable content is balanced, and body of heater does not need frequent rotation, thereby air leak rate of air curtain is declined to a great extent.
By be blown into continuously oxygen-containing gas in described nickel matte layer, can realize when keeping continuous converting and feeding in raw material, deslagging, arrange the operations such as high nickel matte, can avoid rotating furnace body to feed in raw material by smoke evacuation fire door, deslagging, arrange the periodic job system of high nickel matte, significantly improved converting process closure degree, significantly reduced the probability that blowing flue gas escapes, converting process environmental protection condition and level significantly improve, also overcome converter discontinuous running exhaust gas volumn and the smoke components large shortcoming that fluctuates simultaneously, be conducive to relieving haperacidity, reduce the investment of Liao Suan factory and running cost.
According to one embodiment of present invention, described low nickel matte is solid-state low nickel matte.According to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, can process solid-state low nickel matte, and by add solid-state low nickel matte in described nickel matte bottom blowing converting furnace, can be more easily, accurately the add-on of low nickel matte is measured and is controlled, can more easily, accurately control the amount ratio of low nickel matte and oxygen-containing gas (oxygen amount).Can control more easily converting process thus, by this control, can realize the stable control of converting process continous-stable and blowing product quality.
Owing to can accurately controlling the amount ratio of low nickel matte and oxygen-containing gas, thereby can avoid reducing blowing direct yield because oxygen-containing gas sprays into the oxidized slag that enters of the too much nickel that too much causes nickel matte peroxidation to form, avoiding the peroxidation of iron in slag to produce too much Armco magnetic iron forms foamy slag and occurs security incident, can also avoid containing because oxygen-containing gas sprays into the very few high nickel matte of product that causes blowing the steady running that too much impurity (iron, sulphur etc.) affects subsequent technique, thereby create condition better for converting process safe and stable operation and quality product guarantee.
By add solid-state low nickel matte in described nickel matte bottom blowing converting furnace, can significantly improve the reactant gases oxygen concentration being blown in nickel matte melt, significantly reduce blowing exhaust gas volumn, improve SO 2 from fume concentration, significantly reduce the processing cost of blowing flue gas.
According to one embodiment of present invention, described solid-state low nickel matte is joined in described nickel matte bottom blowing converting furnace or by airflow blow and is arrived in described nickel matte bottom blowing converting furnace by feeding chute or charging chute.Thus can be more easily, easily described solid-state low nickel matte is joined in described nickel matte bottom blowing converting furnace.
According to one embodiment of present invention, described solid-state low nickel matte is added in described nickel matte bottom blowing converting furnace continuously.Thus can the low nickel matte of continuous treatment, in conjunction with being blown into continuously oxygen-containing gas, further improve processing efficiency.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun is located at below the horizontal center line of body of heater of described nickel matte bottom blowing converting furnace.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-120 degree to the scopes of+120 degree.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-60 degree to the scopes of+60 degree.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-30 degree to the scopes of+30 degree.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun and be orthogonal to angle β between the axial direction of described nickel matte bottom blowing converting furnace at-30 degree to the scopes of+30 degree.
According to one embodiment of present invention, described angle β is 0 degree.
According to one embodiment of present invention, described nickel matte bottom blowing blowing technology also comprises in described nickel matte bottom blowing converting furnace and adds various nickeliferous intermediate material or the outsourcing nickel-containing material (being referred to as cold burden) producing in smelting process.By add cold burden in described nickel matte bottom blowing converting furnace, both can make full use of the chemical reaction heat save energy producing in converting process, be convenient to again stable regulation and control blowing temperature, reduce thus energy consumption and blowing cost, further expanded the technique scope of application.
According to one embodiment of present invention, at least one in the mixture that described flux is quartzite, quartzite and lime and the mixture of quartzite and Wingdale.
According to one embodiment of present invention, described blowing slag is by the continuous blow-down of overflow mode.Can discharge easily blowing slag thus, reduce manual operation.
According to one embodiment of present invention, described high nickel matte is by siphon mode continuous blow-down.Like this can be in converting furnace nickel matte run up to and disposablely when a certain amount of emit more high nickel matte.
According to one embodiment of present invention, the blowing temperature in described nickel matte bottom blowing converting furnace is 1150-1330 degree Celsius.
According to one embodiment of present invention, the blowing temperature in described nickel matte bottom blowing converting furnace is 1200-1280 degree Celsius.
According to one embodiment of present invention, the stokehold pressure of described oxygen-containing gas is 0.2-0.8MPa.
According to one embodiment of present invention, the stokehold pressure of described oxygen-containing gas is 0.4-0.6MPa.
According to one embodiment of present invention, the oxygen concentration of described oxygen-containing gas is 20-99.6%.
According to one embodiment of present invention, the oxygen concentration of described oxygen-containing gas is 30-75%.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun also sprays into nitrogen in described nickel matte bottom blowing converting furnace.By spraying into nitrogen, not only can carry out spray gun coolingly, and can the melt in nickel matte bottom blowing converting furnace be stirred, further improve blowing effect, improve the quality of the high nickel matte of blowing product.
According to the embodiment of second aspect present invention, a kind of nickel matte bottom blowing converting furnace is proposed, comprise: body of heater, in described body of heater, have furnace chamber, described body of heater has charging opening for add the material that comprises low nickel matte in described furnace chamber, for discharging the slag-drip opening of blowing slag, for discharging the high nickel matte discharge outlet of high nickel matte, for discharging the smoke outlet of flue gas and being located at the spray gun jack of the bottom of described body of heater; And Bottom Blowing Ejection Gun, described Bottom Blowing Ejection Gun is inserted in described spray gun jack, for being blown into continuously oxygen-containing gas in the melt in described furnace chamber.
According to the nickel matte bottom blowing converting furnace of the embodiment of the present invention, have the nickel matte of processing efficiency high, the feature of environmental protection is good, and high nickel matte quality is high, the advantage that converter life is long.
According to one embodiment of present invention, described charging opening comprises for adding the first charging opening of low nickel matte and flux and for add the second charging opening of cold burden in described furnace chamber in described furnace chamber.
According to one embodiment of present invention, described charging opening and described smoke outlet share an opening.Can reduce the open amount of described nickel matte bottom blowing converting furnace thus, reduce difficulty of processing, improve sealing property, reduce the inleakage of body of heater, environmental-protecting performance further improves.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun is blown into described oxygen-containing gas in the nickel matte layer of described melt continuously.
According to one embodiment of present invention, described low nickel matte is solid-state.
According to one embodiment of present invention, described body of heater is rotating cylindrical horizontal container.By rotating, can be convenient for changing Bottom Blowing Ejection Gun.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun is arranged in below the horizontal center line of described body of heater.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-120 degree to the scopes of+120 degree.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-60 degree to the scopes of+60 degree.
According to one embodiment of present invention, the angle α between described Bottom Blowing Ejection Gun and direction straight up at-30 degree to the scopes of+30 degree.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun and be orthogonal to angle β between the axial direction of described nickel matte bottom blowing converting furnace at-30 degree to the scopes of+30 degree.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun and the angle β that is orthogonal between the axial direction of described nickel matte bottom blowing converting furnace are 0 degree.
Additional aspect of the present invention and advantage in the following description part provide, and part will become obviously from the following description, or recognize by practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or additional aspect of the present invention and advantage accompanying drawing below combination obviously and is easily understood becoming the description of embodiment, wherein:
Fig. 1 is the schematic diagram of nickel matte bottom blowing converting furnace according to an embodiment of the invention;
Fig. 2 is the transverse sectional view of the body of heater of nickel matte bottom blowing converting furnace according to an embodiment of the invention;
Fig. 3 is the transverse sectional view of the body of heater of nickel matte bottom blowing converting furnace in accordance with another embodiment of the present invention;
Fig. 4 is the schematic diagram of the projection on perpendicular of nickel matte bottom blowing converting furnace according to an embodiment of the invention;
Fig. 5 is the schema of nickel matte bottom blowing blowing technology according to an embodiment of the invention.
Nickel matte bottom blowing converting furnace 1, body of heater 10, furnace chamber 101, charging opening 102, slag-drip opening 103, high nickel matte discharge outlet 104, smoke outlet 105, spray gun jack 106, Bottom Blowing Ejection Gun 20, bracket 30, backing ring 40, gear ring 50, drive unit 60, nickel matte layer C1, blowing slag blanket C2, L1 nickel matte liquidus, L2 blowing slag liquidus.
Embodiment
Describe embodiments of the invention below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Below by the embodiment being described with reference to the drawings, be exemplary, be intended to for explaining the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward ", " clockwise ", orientation or the position relationship of indications such as " counterclockwise " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, rather than device or the element of indication or hint indication must have specific orientation, with specific orientation structure and operation, therefore can not be interpreted as limitation of the present invention.
In addition, term " first ", " second " be only for describing object, and can not be interpreted as indication or hint relative importance or the implicit quantity that indicates indicated technical characterictic.Thus, one or more these features can be expressed or impliedly be comprised to the feature that is limited with " first ", " second ".In description of the invention, the implication of " a plurality of " is two or more, unless otherwise expressly limited specifically.
In the present invention, unless otherwise clearly defined and limited, the terms such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, or connect integratedly; Can be mechanical connection, can be to be also electrically connected to; Can be to be directly connected, also can indirectly be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, can understand as the case may be above-mentioned term concrete meaning in the present invention.
In the present invention, unless otherwise clearly defined and limited, First Characteristic Second Characteristic it " on " or D score can comprise that the first and second features directly contact, also can comprise that the first and second features are not directly contacts but contact by the other feature between them.And, First Characteristic Second Characteristic " on ", " top " and " above " comprise First Characteristic directly over Second Characteristic and oblique upper, or only represent that First Characteristic level height is higher than Second Characteristic.First Characteristic Second Characteristic " under ", " below " and " below " comprise First Characteristic under Second Characteristic and tiltedly, or only represent that First Characteristic level height is less than Second Characteristic.
It should be noted that: for ease of describing and understanding, the implication implication common with it of the nickel matte of mentioning in the present invention, high nickel matte, low nickel matte distinguished to some extent.In nickel matte bottom blowing blowing technology of the present invention, the melt in nickel matte bottom blowing converting furnace is divided into two-layer up and down, and upper strata is blowing slag blanket, and lower floor is nickel matte layer.The nickel matte of mentioning in the present invention refers in particular to the nickel matte in nickel matte layer, is coordination but not comprise/involved relation with the high nickel matte of mentioning in the present invention, low nickel matte.The low nickel matte of mentioning in the present invention is a kind of material that enters nickel matte bottom blowing converting furnace, and this material becomes the said nickel matte of the present invention after melting in nickel matte bottom blowing converting furnace, is no longer called low nickel matte; The high nickel matte of mentioning in the present invention is the product of discharging from nickel matte bottom blowing converting furnace, is still called nickel matte when this product is not yet discharged, but not high nickel matte.
First with reference to figure 1-5, describe according to the nickel matte bottom blowing converting furnace of the embodiment of the present invention and nickel matte bottom blowing blowing technology below.Can be for carrying out according to the nickel matte bottom blowing blowing technology of the embodiment of the present invention according to the nickel matte bottom blowing converting furnace of the embodiment of the present invention, it will be appreciated that, according to the nickel matte bottom-blown smelting technique of the embodiment of the present invention, be not limited to use according to the nickel matte bottom blowing converting furnace of the description of the embodiment of the present invention.
As shown in Figure 1, according to the nickel matte bottom blowing converting furnace 1 of the embodiment of the present invention, comprise body of heater 10 and Bottom Blowing Ejection Gun 20.
In body of heater 10, have furnace chamber 101, body of heater 10 has charging opening 102 for add the material that comprises low nickel matte in furnace chamber 101, for discharging the slag-drip opening 103 of blowing slag, for discharging the high nickel matte discharge outlet 104 of high nickel matte, for discharging the smoke outlet 105 of flue gas and being located at the spray gun jack 106 of body of heater 10 bottoms.Bottom Blowing Ejection Gun 20 is inserted in spray gun jack 106, for being blown into continuously oxygen-containing gas in the melt in furnace chamber 101.
According to the nickel matte bottom blowing converting furnace of the embodiment of the present invention, can to nickel matte, blow by bottom blowing oxygen-containing gas, good environmental protection, pollutes and reduces, the exhaust gas volumn producing is few, concentration stabilize, high nickel matte quality is high, can process the low nickel matte of various smelting furnace outputs, can serialization blow, efficiency improves, can blow liquid and solid-state low nickel matte, and suitability is high.
To the material adding in furnace chamber 101, can be low nickel matte and flux, preferably, can also add various nickeliferous intermediate material or the outsourcing nickel-containing material (being referred to as cold burden) producing in smelting process by charging opening 102, both can make full use of the chemical reaction heat save energy producing in converting process, be convenient to again stable regulation and control blowing temperature, reduce energy consumption and blowing cost, further expanded the technique scope of application.
Alternatively, charging opening 102 can be divided into for adding the first charging opening of low nickel matte and flux and for add the second charging opening of cold burden in furnace chamber 101 in furnace chamber 101.More specifically, the first charging opening can be divided into low nickel matte charging opening and flux charging opening again.Preferably, charging opening 102 can be same opening with smoke outlet 105, reduces thus the open amount of body of heater 10, reduces manufacturing cost.Alternatively, smoke outlet 105 can be with in the first and second charging openings, any one shares an opening, or smoke outlet 105 can be with in low nickel matte charging opening, flux charging opening, cold burden charging opening, any one or more share openings.
As shown in Figure 1, in some embodiments of the invention, spray gun jack 106 can be that a plurality of and a plurality of spray gun jacks 106 can be formed on body of heater 10 bottoms at interval, it will be appreciated that, broad understanding should be made in the term here " bottom ", comprises any suitable position below the horizontal center line X of body of heater 10, preferably, spray gun, near under body of heater 10, will be described in more detail below.Bottom Blowing Ejection Gun 20 can be that a plurality of and a plurality of Bottom Blowing Ejection Guns 20 can be inserted into respectively in a plurality of spray gun jacks 106 accordingly, that is, a Bottom Blowing Ejection Gun 20 can be inserted in a spray gun jack 106.Oxygen-containing gas can be blown in nickel matte layer C1 more equably thus, thereby further optimize the working of a furnace of converting process.Here, oxygen-containing gas should be interpreted broadly, for example, comprise pure oxygen, oxygen rich gas and containing oxygen air etc.Preferably, oxygen-containing gas is oxygen-rich air, and for example oxygen concentration is at more than 70% oxygen-rich air.Bottom Blowing Ejection Gun 20 can be located at below the horizontal center line X of body of heater 10 of nickel matte bottom blowing converting furnace 1.
Particularly, the stokehold pressure of described oxygen-containing gas can be 0.2MPa-0.8MPa.Further, the stokehold pressure of described oxygen-containing gas can be 0.4MPa-0.6MPa.
The oxygen concentration of described oxygen-containing gas can be 20%-99.6%.Further, the oxygen concentration of described oxygen-containing gas can be 30%-75%.
In a preferred embodiment of the invention, body of heater 10 can be rotating cylindrical horizontal container.By rotating furnace 10, can change easily and keep in repair Bottom Blowing Ejection Gun 20, and maintenance fire door or furnace lining etc.
As shown in Figure 1, nickel matte bottom blowing converting furnace 1 further comprises bracket 30, backing ring 40, gear ring 50 and drive unit 60.Backing ring 40 is set on body of heater 10 and is rotatably supported on bracket 30.Gear ring 50 is set on the outside surface of body of heater 10.Drive unit 60 is connected with gear ring 50, to drive body of heater 10 to rotate by driving gear ring 50 to rotate.Drive unit 60 for example can comprise motor, and the speed reduction unit being connected with motor can be installed gear on the output shaft of speed reduction unit, and gear and gear ring 50 mesh to drive gear ring 50 to rotate.Body of heater 10, under the drive of gear ring 50, rotates on bracket 30, because body of heater 10 can rotate, is convenient to change Bottom Blowing Ejection Gun 20 and other operations.
As shown in Figures 2 and 3, the angle α between Bottom Blowing Ejection Gun 20 and direction straight up can be at-120 degree to the scope of+120 degree ,-120 degree≤α≤+ 120 degree.In other words, the angle between the emission direction of Bottom Blowing Ejection Gun 20 and direction is straight up spent to the scopes of+120 degree-120.As shown in Figures 2 and 3, from the blowing direction of Bottom Blowing Ejection Gun 20 in the counterclockwise direction to the angle α of direction straight up for just, from the blowing direction of Bottom Blowing Ejection Gun 20 along clockwise direction to the angle α of direction straight up for negative.
More specifically, the angle α between Bottom Blowing Ejection Gun 20 and direction straight up can be at-60 degree to the scope of+60 degree ,-60 degree≤α≤+ 60 degree.Advantageously, the angle between Bottom Blowing Ejection Gun 20 and direction is straight up at-30 degree to the scope of+30 degree, and-30 degree≤α≤+ 30 are spent.Can improve blowing effect thus.
In optional embodiment of the present invention, Bottom Blowing Ejection Gun 20 and be orthogonal to angle β between the axial direction (being the vertical direction in Fig. 4) of body of heater 10 at-30 degree to the scopes of+30 degree.More preferably, angle β is 0 degree, and Bottom Blowing Ejection Gun 20 is vertically directed.
According to the preferred embodiment of the present invention, Bottom Blowing Ejection Gun 20 is blown into oxygen-containing gas in the nickel matte layer C1 of melt continuously, can describe useful technique effect in detail below.
According to the nickel matte bottom blowing converting furnace of the embodiment of the present invention, the low nickel matte that can obtain for the treatment of various smelting furnace meltings.Advantageously, according to the nickel matte bottom blowing converting furnace of the embodiment of the present invention, process solid-state low nickel matte.
Below with reference to Fig. 5, in conjunction with Fig. 1-4, describe according to the nickel matte bottom blowing blowing technology of the embodiment of the present invention.As shown in Figure 5, according to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, comprise the following steps:
Low nickel matte and flux are joined in furnace chamber 101; Utilize in the melt of Bottom Blowing Ejection Gun 20 in from the bottom of body of heater 10 to furnace chamber 101 and be blown into continuously oxygen-containing gas; With from furnace chamber 101 interior discharge respectively high nickel matte and blowing slag.
According to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, by utilizing in the melt of Bottom Blowing Ejection Gun in from the bottom of described nickel matte bottom blowing converting furnace to nickel matte bottom blowing converting furnace, be blown into continuously oxygen-containing gas, can realize continuous converting, raise the efficiency, reduce costs, and exhaust gas volumn is few, flue gas concentration is stable, and flue gas is overflowed few, good environmental protection, reduced pollution, the quality of the high nickel matte of blowing product is high.
It will be appreciated that, to the interior oxygen-containing gas that is blown into continuously of furnace chamber 101, refer to: while normally producing, uninterruptedly blow continuously oxygen-containing gas, can avoid damaging Bottom Blowing Ejection Gun 20, certainly, when nickel matte bottom blowing converting furnace breaks down or normally keep in repair, Bottom Blowing Ejection Gun 20 also needs to stop blowing.
Compare with the traditional PS converter oxygen-containing gas that periodically blows side, unit time air output reduces, and unit time exhaust gas volumn is little, Heat stability is good, and converting process and blowing flue gas treating processes cost and energy consumption are low, and efficiency is high.
Advantageously, Bottom Blowing Ejection Gun 20 is blown into oxygen-containing gas in the nickel matte layer C1 in furnace chamber 101 continuously from the bottom of body of heater 10.
As shown in Figure 1, in furnace chamber 101, melt can be divided into two portions (two-phase): nickel matte layer C1 and blowing slag blanket C2, and L1, L2 is respectively nickel matte metal line and blowing slag metal line.
To the beneficial effect that blows continuously oxygen-containing gas in nickel matte layer, be: in described nickel matte bottom blowing converting furnace; nickel matte layer C1 is positioned at blowing slag blanket C2 below; by being blown into continuously oxygen-containing gas to nickel matte layer C1 bottom; can stir better melt; optimize the distribution of blowing gas in melt; extend the oxygen residence time in nickel matte layer C1 being blown into; react more abundant; when utilization is blown into gas effective cooling protection spray gun; improved the utilization ratio of blowing oxygen; the consumption that this can reduce oxygen-containing gas, reduces costs.In addition because bottom is blown into oxygen-containing gas continuously, can make reaction more abundant, thereby avoid oxygen-containing gas waste, the consumption that this can reduce oxygen-containing gas, further reduces costs.
And, by be blown into continuously oxygen-containing gas in nickel matte layer, can make the oxygen gesture of nickel matte layer bottom the highest, from bottom to top oxygen gesture progressively declines, this had both been conducive to impurity element (Zn, the Pb etc.) oxidation being mixed in nickel matte layer to be removed, and was conducive to again suppress oxidation and the Fe of nickel 3o 4growing amount, prevent Fe 3o 4the generation of precipitation and foamy slag.By be blown into continuously oxygen-containing gas in described nickel matte layer, can make furnace temperature stable, overcome the excessive shortcoming of converter discontinuous running temperature fluctuation, be conducive to increase substantially the work-ing life of described nickel matte bottom blowing converting furnace, reduce refractory consumption rate and maintenance load, thereby reduced nickel metallurgy cost.And described nickel matte bottom blowing blowing technology can make the SO in exhaust gas volumn and flue gas 2stable content is balanced, and body of heater does not need frequent rotation, thereby air leak rate of air curtain is declined to a great extent, and has overcome converter discontinuous running exhaust gas volumn and the smoke components large shortcoming that fluctuates, and is conducive to relieving haperacidity, reduces the investment of Liao Suan factory and running cost.
Advantageously, at low nickel matte, join that furnace chamber 101 is interior to blow out after high nickel matte, first the high nickel matte of part is discharged.Then improve and add low nickel matte in furnace chamber 101 and the ratio that is blown into the oxygen that blows in nickel matte layer C1, deslagging after Armco magnetic iron content in the oxide compound partial reduction of the valuable metals such as the nickel in blowing slag, cobalt, copper, slag can being reduced, thereby reduce the viscosity of blowing slag, reduce in blowing slag the valuable metal content such as nickel, reduce deslagging operation intensity, improve the security of deslagging operation.
In some embodiments of the invention, described low nickel matte can be solid-state low nickel matte.In other words, described low nickel matte can join in furnace chamber 101 with solid form.According to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, can process solid-state low nickel matte, and by add solid-state low nickel matte in described nickel matte bottom blowing converting furnace, can be more easily, accurately the add-on of low nickel matte is measured and is controlled, and can more easily, accurately control the amount ratio of low nickel matte and oxygen-containing gas (oxygen amount).Can control more easily converting process thus.For example in some embodiments of the invention, by accurately controlling the amount ratio of low nickel matte and oxygen-containing gas (oxygen amount), low nickel matte enters in furnace chamber 101 is to meet the nickel matte of high nickel matte quality requirements and blowing slag by blowing, in this case, high nickel matte quality is high, and impurity is low.Owing to can accurately controlling the amount ratio of low nickel matte and oxygen-containing gas, thereby can avoid reducing blowing direct yield because oxygen-containing gas sprays into the oxidized slag that enters of the too much nickel that too much causes nickel matte peroxidation to form, avoiding the peroxidation of iron in slag to produce too much Armco magnetic iron forms foamy slag and occurs security incident, can also avoid containing because oxygen-containing gas sprays into the very few high nickel matte of product that causes blowing the steady running that too much impurity (iron, sulfonium etc.) affects subsequent technique, thereby create condition better for converting process safe and stable operation and quality product guarantee.
The low nickel matte of liquid state that can produce nickel melting particularly, carries out that water is broken, dry granulation or cooling rear fragmentation be to obtain solid-state low nickel matte.
Described solid-state low nickel matte can add nickel matte bottom blowing converting furnace 1 by feeding chute or charging chute, and described solid-state low nickel matte can also arrive in nickel matte bottom blowing converting furnace 1 by airflow blow.Thus can be more easily, easily described solid-state low nickel matte is joined in described nickel matte bottom blowing converting furnace.Advantageously, described solid-state low nickel matte can add in nickel matte bottom blowing converting furnace 1 continuously.Thus can the low nickel matte of continuous treatment, in conjunction with oxygen blast continuously, further improve processing efficiency.
As mentioned above, the angle α between the injection direction of Bottom Blowing Ejection Gun 20 and direction straight up can be at-120 degree to the scope of+120 degree.Preferably, the angle α between the injection direction of Bottom Blowing Ejection Gun 20 and direction straight up can be at-60 degree to the scope of+60 degree.Advantageously, the angle α between the injection direction of Bottom Blowing Ejection Gun 20 and direction straight up spends to the scopes of+30 degree-30.Be understandable that, when the volume of nickel matte bottom blowing converting furnace 1 is large, the melt of processing is many, and angle α can be larger, otherwise angle α can be smaller, in order to avoid blow, wears, and causes oxygen-containing gas waste, impact blowing effect.
According to one embodiment of present invention, described Bottom Blowing Ejection Gun 20 and be orthogonal to angle β between the axial direction of described nickel matte bottom blowing converting furnace at-30 degree to the scopes of+30 degree.
According to one embodiment of present invention, described angle β is 0 degree.
According to the nickel matte bottom blowing blowing technology of the embodiment of the present invention, can also comprise in furnace chamber 101 and add various nickeliferous intermediate material or the outsourcing nickel-containing material (being referred to as cold burden) producing in smelting process, both can make full use of the chemical reaction heat save energy producing in converting process, be convenient to again stable regulation and control blowing temperature, reduce energy consumption and blowing cost, further expanded the technique scope of application.
According to embodiments of the invention, described flux can be at least one in the mixture of quartzite, quartzite and lime and the mixture of quartzite and Wingdale.The acid slag that adopts quartzite to produce as flux is less to the erosion of furnace lining, but acid slag stickiness is large, mobility is poor, and the metallic sulfides such as nickel that are mingled with in the slag that causes blowing are higher, and easily produce foamy slag, affect production safety.For solving the problem of acid slag, the present invention proposes again to adopt the mixture of quartzite and lime or the mixture of quartzite and Wingdale as flux slag making, and the present invention is called slightly acidic slag by this blowing slag.Adopting slightly acidic slag can keep less to the aggressiveness of furnace lining, can improve to a certain extent again the mobility of slag, reduce nickel matte being mingled with in slag, and can reduce the risk of foamy slag, is preferred technical scheme.
Preferably, described blowing slag can be by the continuous blow-down of overflow mode.Certainly, also can be by overflow mode intermittent discharge, or by the mode intermittent discharge of perforating on body of heater 10.
Preferably, described high nickel matte can pass through siphon mode continuous blow-down.Certainly, also can pass through siphon mode intermittent discharge, or by the mode intermittent discharge of perforating on body of heater 10.
In examples more of the present invention, the blowing temperature in nickel matte bottom blowing converting furnace 1 can be 1150 degrees Celsius-1330 degrees Celsius, maintains the carrying out of converting process.Advantageously, the blowing temperature in nickel matte bottom blowing converting furnace 1 can be 1200 degrees Celsius-1280 degrees Celsius, more safely maintains the carrying out of converting process.In addition, according to the blowing technology of the embodiment of the present invention, can in the nickel matte layer in nickel matte bottom blowing converting furnace 1, spray into nitrogen, to stir melt, improve blowing effect and high nickel matte quality.
According to the nickel matte bottom blowing converting furnace of the embodiment of the present invention and nickel matte bottom blowing blowing technology, can realize the continuous converting of nickel matte, the exhaust gas volumn of generation is few, concentration stabilize, environmental protection, high nickel matte stay in grade, blowing efficiency is high, and cost is low, and use range is wide.
In the description of this specification sheets, the description of reference term " embodiment ", " some embodiment ", " example ", " concrete example " or " some examples " etc. means to be contained at least one embodiment of the present invention or example in conjunction with specific features, structure, material or the feature of this embodiment or example description.In this manual, the schematic statement of above-mentioned term is not necessarily referred to identical embodiment or example.And the specific features of description, structure, material or feature can be with suitable mode combinations in any one or more embodiment or example.
Although illustrated and described embodiments of the invention above, be understandable that, above-described embodiment is exemplary, can not be interpreted as limitation of the present invention, those of ordinary skill in the art can change above-described embodiment within the scope of the invention in the situation that not departing from principle of the present invention and aim, modification, replacement and modification.

Claims (34)

1. a nickel matte bottom blowing blowing technology, is characterized in that, comprises the following steps:
Low nickel matte and flux are joined in nickel matte bottom blowing converting furnace;
Utilize in the melt of Bottom Blowing Ejection Gun in from the bottom of described nickel matte bottom blowing converting furnace to described nickel matte bottom blowing converting furnace and be blown into continuously oxygen-containing gas; With
In described nickel matte bottom blowing converting furnace, discharge respectively high nickel matte and blowing slag.
2. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described oxygen-containing gas is continuously blown in the nickel matte layer of described melt.
3. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described low nickel matte is solid-state low nickel matte.
4. nickel matte bottom blowing blowing technology according to claim 3, is characterized in that, described solid-state low nickel matte is joined in described nickel matte bottom blowing converting furnace or by airflow blow and arrived in described nickel matte bottom blowing converting furnace by feeding chute or charging chute.
5. nickel matte bottom blowing blowing technology according to claim 3, is characterized in that, described solid-state low nickel matte is added in described nickel matte bottom blowing converting furnace continuously.
6. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described Bottom Blowing Ejection Gun is located at below the horizontal center line of body of heater of described nickel matte bottom blowing converting furnace.
7. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+120 degree-120.
8. nickel matte bottom blowing blowing technology according to claim 7, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+60 degree-60.
9. nickel matte bottom blowing blowing technology according to claim 8, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+30 degree-30.
10. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described Bottom Blowing Ejection Gun and be orthogonal to angle β between the axial direction of described nickel matte bottom blowing converting furnace at-30 degree to the scopes of+30 degree.
11. nickel matte bottom blowing blowing technology according to claim 10, is characterized in that, described angle β is 0 degree.
12. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, also comprise in described nickel matte bottom blowing converting furnace and add cold burden.
13. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described flux is at least one in the mixture of quartzite, quartzite and lime and the mixture of quartzite and Wingdale.
14. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described blowing slag is by the continuous blow-down of overflow mode.
15. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described high nickel matte is by siphon mode continuous blow-down.
16. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, the blowing temperature in described nickel matte bottom blowing converting furnace is 1150-1330 degree Celsius.
17. nickel matte bottom blowing blowing technology according to claim 16, is characterized in that, described blowing temperature is 1200-1280 degree Celsius.
18. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, the stokehold pressure of described oxygen-containing gas is 0.2-0.8MPa.
19. nickel matte bottom blowing blowing technology according to claim 18, is characterized in that, the stokehold pressure of described oxygen-containing gas is 0.4-0.6MPa.
20. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, the oxygen concentration of described oxygen-containing gas is 20-99.6%.
21. nickel matte bottom blowing blowing technology according to claim 20, is characterized in that, the oxygen concentration of described oxygen-containing gas is 30-75%.
22. nickel matte bottom blowing blowing technology according to claim 1, is characterized in that, described Bottom Blowing Ejection Gun also sprays into nitrogen in the melt in described nickel matte bottom blowing converting furnace.
23. 1 kinds of nickel matte bottom blowing converting furnaces, is characterized in that, comprising:
Body of heater, in described body of heater, have furnace chamber, described body of heater has charging opening for add the material that comprises low nickel matte in described furnace chamber, for discharging the slag-drip opening of blowing slag, for discharging the high nickel matte discharge outlet of high nickel matte, for discharging the smoke outlet of flue gas and being located at the spray gun jack of the bottom of described body of heater; With
Bottom Blowing Ejection Gun, described Bottom Blowing Ejection Gun is inserted in described spray gun jack, for being blown into continuously oxygen-containing gas in the melt in described furnace chamber.
24. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described charging opening comprises for adding the first charging opening of low nickel matte and flux and for add the second charging opening of cold burden in described furnace chamber in described furnace chamber.
25. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described charging opening and described smoke outlet share an opening.
26. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described Bottom Blowing Ejection Gun is blown into described oxygen-containing gas in the nickel matte layer of described melt continuously.
27. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described low nickel matte is solid-state.
28. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described body of heater is rotating cylindrical horizontal container.
29. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described Bottom Blowing Ejection Gun is located at below the horizontal center line of described body of heater.
30. nickel matte bottom blowing converting furnaces according to claim 26, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+120 degree-120.
31. nickel matte bottom blowing converting furnaces according to claim 30, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+60 degree-60.
32. nickel matte bottom blowing converting furnaces according to claim 31, is characterized in that, the angle α between described Bottom Blowing Ejection Gun and direction straight up spends to the scopes of+30 degree-30.
33. nickel matte bottom blowing converting furnaces according to claim 23, is characterized in that, described Bottom Blowing Ejection Gun and be orthogonal to angle β between the axial direction of described nickel matte bottom blowing converting furnace at-30 degree to the scopes of+30 degree.
34. nickel matte bottom blowing converting furnaces according to claim 33, is characterized in that, described Bottom Blowing Ejection Gun and the angle β being orthogonal between the axial direction of described nickel matte bottom blowing converting furnace are 0 degree.
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CN112030006A (en) * 2020-07-17 2020-12-04 中国恩菲工程技术有限公司 Furnace screening method suitable for nickel matte converting reduction furnace
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CN113481380A (en) * 2021-07-09 2021-10-08 包头华鼎铜业发展有限公司 Full-thermal-state continuous bottom blowing copper smelting method and equipment
CN113999991A (en) * 2021-10-22 2022-02-01 金川镍钴研究设计院有限责任公司 Method for producing high-nickel matte by smelting ferronickel from laterite-nickel ore and continuously vulcanizing and converting
CN113957265A (en) * 2021-10-27 2022-01-21 金川镍钴研究设计院有限责任公司 Process and system for producing high-nickel matte by continuously converting laterite smelting low-nickel matte
CN114934194A (en) * 2022-05-31 2022-08-23 金川集团股份有限公司 Process for carrying out nickel alloy vulcanization smelting by using oxygen cyclone rotary furnace

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