CN104017725A - Stirring gravity type fermentation and extraction integrated tank and extraction method realized by using same - Google Patents
Stirring gravity type fermentation and extraction integrated tank and extraction method realized by using same Download PDFInfo
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- CN104017725A CN104017725A CN201410189512.7A CN201410189512A CN104017725A CN 104017725 A CN104017725 A CN 104017725A CN 201410189512 A CN201410189512 A CN 201410189512A CN 104017725 A CN104017725 A CN 104017725A
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/34—Internal compartments or partitions
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- C12M27/02—Stirrer or mobile mixing elements
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- C12M41/26—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pH
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- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/10—Separation or concentration of fermentation products
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Abstract
The invention discloses a stirring gravity type fermentation and extraction integrated tank and an extraction method realized by using the same. The stirring gravity type fermentation and extraction integrated tank comprises a fermentation tank and a tank cover, wherein the bottom of the fermentation tank is provided with a filter screen, and the filter screen is matched and combined with the inner wall of the tank body. The stirring gravity type fermentation and extraction integrated tank is characterized in that the bottom of the fermentation tank is provided with a depositing tank; the fermentation tank can be in sealing fit with the depositing tank; the side of the fermentation tank is provided with a supporting piece for supporting the fermentation tank; the supporting piece is connected with a gravity sensing system for inducing the weight of the fermentation tank. By using a gravity control system, raw materials can be separated from the depositing tank after being fermented for a period of time, so that a certain quantity of air enters the depositing tank, and the condition that the speeds of liquid growth and metabolism in the depositing tank are reduced because of oxygen shortage is avoided.
Description
Technical field
The present invention relates to biological fermentation extraction element, specifically, relate to a kind of gravity type boat davit fermented extracted integrated tank and extracting method thereof of stirring.
Background technology
At present, the equipment of existing biological fermentation has that it is enough, but they generally only have a kind of single Fermentation Function, there is no filter plant, also there is no separation and Extraction function, filter net device is for filtering, and people invent a kind of Novel fermentation tank subsequently, the patent No.: it comprises tank body, film filter, pipeline, and film filter is arranged at tank interior, described pipeline one end is connected with film filter in tank, and the other end of pipeline leads to outside tank or leads to outside tank by hollow stir shaft.Film filter can be by install pipeline on tank skin, also can be arranged on hollow stir shaft, and film filter can become 0-90 ° of angle with the longitudinal axis of tank.In biological fermentation, carry out membrane sepn operation, the malleation in fermentor tank, or/and the negative pressure outside tank makes liquid phase material see through film, arrives other device outside fermentor tank by pipeline, and the cell of suspension and trapped particle are trapped within fermentor tank and continue to ferment.The feature that Novel fermentation tank of the present invention utilizes fermentor tank to be combined with membrane sepn has realized the coupling that cell cultures and product extract in tank; Do not affect the metabolism and growth of cell, reaction effect is good, biochemical reaction stable system, and the low investment of cost is little, is applicable to biological respinse application.But this equipment cannot be realized integrated function
Subsequently, people have invented a kind of Multifunctional continuous fermented extracted integrated apparatus, comprise and relate to fermented extracted device.Be provided with tank body, cover, tubular filter screen, water inlet pipe, clear liquid water shoot, turbid liquid water shoot, heating member, sterilization device and inlet pipe, cover is sealed on tank body upper end, tubular filter screen is located in tank body, tubular filter screen upper end engages with inner tank wall, water inlet pipe is provided with water level control water intaking valve and three way type proportion adjustable valve, the external clear water of water inlet pipe water-in source, 2 water outlets of water inlet pipe lay respectively at tubular filter screen bottom and tank base, clear liquid water shoot water-in is positioned at tubular filter screen below, the external clear liquid receiving tank of clear liquid water shoot water outlet, turbid liquid water shoot water-in is arranged in the turbid liquid row mouthful of tank body bottom surface, the external turbid liquid receiving tank of turbid liquid water shoot water outlet, heating member is located at tubular filter screen bottom, sterilization device is located at cover internal surface, inlet pipe is located on cover, the external atmosphere of inlet pipe inlet mouth, inlet pipe air outlet is provided with air filter.This equipment and solved fermentation and extracted integrated function.
But, find through contriver, after leavened prod is permeating, do not contact with air for a long time, it can affect Growth of Cells and metabolism, thereby makes fermented liquid Quality Down.In addition, contriver finds, in the time that raw material contacts with water, stirs by a small margin and can increase ferment effect.Therefore, this just needs a kind of equipment that can improve fermented liquid quality to solve the problems referred to above.
Summary of the invention
The present invention is directed to existing fermented extracted device, level of automation is low, and the defect of quality product deficiency provides a kind of stirring gravity type boat davit fermented extracted integrated tank and extracting method thereof to address the above problem.
The solution of the present invention is by such realization: a kind of gravity type boat davit fermented extracted integrated tank that stirs of structure, comprise fermentor tank and cover, described fermentation tank body bottom position is provided with filtering net, described filtering net mates combination with inner tank wall, it is characterized in that: described fermentor tank bottom position is provided with setting tank, described fermentor tank can be realized sealing with setting tank and mate, described fermentor tank side locations is provided with the strut member that supports fermentor tank, described strut member is connected with the gravity sensitive system of induction fermentor tank weight, described strut member can be realized separating or combination of fermentor tank and setting tank by flexible, described fermentor tank and setting tank side are equipped with filling pipe, described setting tank bottom position is provided with clear liquid pipe and muddy liquid pipe, described setting tank sidepiece is provided with PH proofing unit.The cover place at fermentor tank top is provided with ozonizer, described ozonizer is arranged on cover lower position, and be connected with gravity biography system by expansion link, described ozonizer can stretch at cover lower position, and described expansion link bottom is also provided with the whipping appts coaxial with ozonizer.
The present invention program's technology ultimate principle is: in the prior art, realizing fermentation and extracting on the function basis of one, by arrange a gravity sensitive system make when ferment tank to a certain degree after, make that fermentor tank and setting tank are automatic to be separated, make ozone enter setting tank, thereby ensure that product can obtain new oxygen and ensure quality product after fermentation.And by telescopic ozonizer, make ozonizer to carry out ozone sterilizing function approaching most fluid surface, thereby increase overall fermented quality, simultaneously, carrying out combination at raw material and bacterial classification is, adopt in advance whipping appts to carry out stirring at low speed, can effectively improve combination with oxygen, be conducive to fermentation.
In the present invention, as further improvement, setting tank side locations is provided with ozonizer.This ozonizer can be opened after fermentor tank separates recombine with setting tank, and air is carried out to sterilization.
And above-mentioned gravity control system can be the equipment that comprises gravity monitor and other electrical equipment program parts composition, can adopt existing technology to realize.
The extracting method of above-mentioned stirring gravity type boat davit fermented extracted integrated tank, comprises the following steps:
Step 1: raw material and zymophyte are placed in fermentor tank, water are injected to fermentor tank, and by gravity sensing system arrange fermentor tank weight ratio reduce reach after a, fermentor tank is separated with setting tank; Reach after b when weight ratio reduces by the setting of gravity sensing system, automatically open filling pipe;
Step 2: when raw material and water inject stable after, the ozonizer at cover place is dropped to the water surface and carries out disinfection, and use whipping appts to stir raw material;
Step 3: raw material ferments subsequently, and infiltrate through setting tank from filtering net, fermentor tank quality reaches after a than reduction, gravity sensing system sends a signal to strut member, makes strut member increase, and fermentor tank is separated with setting tank, allow air enter setting tank, strut member declines again subsequently, makes fermentor tank and setting tank combination seal, carries out ozonizer virus killing in setting tank;
Step 4: when after the penetrant infiltration in setting tank, setting tank forms lower leaf, and top is clear liquid, and bottom is turbid solution, when PH proofing unit 6 reaches requirement to pH value, carries out respectively liquids recovery subsequently by clear liquid pipe and muddy liquid pipe;
Step 5: reach after b when weight ratio reduces, automatically open filling pipe and carry out the water filling of fermentor tank.
In the present invention, as preferred version, the above fermentor tank weight ratio a numerical value is: gross weight reduces 15%-20%, described fermentor tank weight ratio b numerical value is: gross weight reduces 20%-40%, described fermentor tank and sediment tube disengaging time are 10S-20S, adopt above-mentioned numerical value, more existing technology ratio, the pure rate of clear liquid of gained improves more than 5%, and described whipping appts stirring velocity is 100r/min-300r/min.
The invention has the beneficial effects as follows:
1. by equipment being divided into two regions of fermentor tank and setting tank, thereby fermentation and precipitation have been formed to 2 different regions, thereby realized fermentation and extracted integrated.
2., by gravity control system, realize after certain period of fermenting raw materials and can separate with setting tank, thereby make a certain amount of air enter setting tank, avoided the situation that causes the liquid metabolism and growth in setting tank to reduce owing to lacking oxygen.
3. the present invention is simple in structure, adopts whipping appts to continue during the fermentation to stir, and fermentation efficiency improves more than 10%, and production cost is low, can automatically move, and without personnel's nurse, is convenient to the industry and promotes the use.
Brief description of the drawings
Fig. 1 is one-piece construction schematic diagram of the present invention;
Component title and sequence number in figure:
Prilling granulator A;
Fermentor tank 1, precipitation filling 2, expansion link 3, filtering net 4, support telescopic bar 5, PH proofing unit 6, ozonizer 7, fermentor tank water inlet pipe 8, precipitation are filled with water inlet pipe 9, clear liquid pipe 10, muddy liquid pipe 11, gravity sensor 12, cover 13, ozonizer 14, whipping appts 15.
Embodiment
Describe the present invention below in conjunction with drawings and Examples, following examples explain with invention optimal effectiveness.
Embodiment 1:
As shown in Figure 1, this stirring gravity type boat davit fermented extracted integrated tank, comprise fermentor tank 1 and cover 13, fermentor tank 1 bottom position is provided with filtering net 4, filtering net 4 mates combination with inner tank wall, fermentor tank 1 bottom position is provided with setting tank 2, fermentor tank 1 can be realized sealing with setting tank 2 and mate, fermentor tank 1 side locations is provided with the support telescopic bar 5 that supports fermentor tank 1, support telescopic bar 5 is connected with the gravity sensitive system of induction fermentor tank 1 weight, as shown in Figure 1, support telescopic bar 5 is connected with gravity sensor 12, the flexible of its support telescopic bar 5 transfers to signal after gravity sensitive system by gravity sensor 12, control the flexible of support telescopic bar 5, thereby realize separating or combination of fermentor tank 1 and setting tank 2, fermentor tank 1 is equipped with fermentor tank water inlet pipe 8 with setting tank 2 sides and precipitation is filled with water inlet pipe 9, setting tank 2 bottom positions are provided with clear liquid pipe 10 and muddy liquid pipe 11, setting tank sidepiece is provided with PH proofing unit 6, cover 13 places at fermentor tank 1 top are provided with ozonizer 14, ozonizer 14 is arranged on cover 13 lower positions, and be connected with gravity biography system by expansion link 3, the flexible of same expansion link 3 is also the change in location of adjusting its ozonizer 14 according to gravity sensor 12 Gravity changer, in addition, expansion link 3 is also connected with the whipping appts 15 coaxial with ozonizer 14,
The extracting method of above-mentioned stirring gravity type boat davit fermented extracted integrated tank is as follows:
Step 1: raw material and zymophyte are placed in fermentor tank 1, water are injected to fermentor tank 1, make total force reach 70KG and by gravity sensing system arrange fermentor tank weight ratio reduce reach 15% after, fermentor tank 1 is separated with setting tank 2; After weight ratio minimizing reaches 25%, automatically open fermentor tank water inlet pipe 8 by the setting of gravity sensing system;
Step 2: when raw material and water inject stable after, the ozonizer 14 at cover 13 places is dropped to the water surface to carry out disinfection, this process can arrange according to weight ratio in tank body by gravity sensing system, and using whipping appts to stir raw material, stirring velocity is 100r/min-300r/min-.
Step 3: raw material ferments subsequently, and infiltrate through setting tank 2 from filtering net 4, after fermentor tank 1 quality reaches 15% than reduction, signal is sent to gravity sensing system by gravity sensor 12, gravity sensing system feedback signal is to gravity sensor 12, start subsequently support telescopic bar 5, make support telescopic bar 5 increase, fermentor tank 1 is separated to 10S with setting tank 2, allow air enter setting tank 2, support telescopic bar 5 declines again subsequently, makes fermentor tank 1 and setting tank 2 combination seals, and the interior startup ozonizer 7 of setting tank 1 carries out ozonizer virus killing;
Step 4: when after the penetrant infiltration in setting tank 2, setting tank 2 forms upper lower leaf, and top is clear liquid, and bottom is turbid solution, when PH proofing unit 6 reaches requirement to pH value, carries out respectively liquids recovery subsequently by clear liquid pipe 10 and muddy liquid pipe 11;
Step 5: after weight ratio minimizing reaches 25%, automatically open fermentor tank water inlet pipe 8 and carry out the water filling of fermentor tank 1, operation completes.
What deserves to be explained is, gravity sensing system in the present invention can design by existing technology, and it comprises gravity sensor 12 of the present invention, and additional control computer can be realized, because the main key point of the present invention does not lie in its program technic, therefore enumerate.
Embodiment 2:
Difference from Example 1 is, after described gravity sensing system arranges fermentor tank weight ratio and reduces and reach 20%, fermentor tank 1 separated with setting tank 2; After weight ratio minimizing reaches 40%, automatically open fermentor tank water inlet pipe 8 by the setting of gravity sensing system, all the other principle of work are identical with embodiment 1.
Finally it should be noted that: obviously, above-described embodiment is only used to clearly illustrate example of the present invention, and not to the restriction of implementing.For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description.Here without also cannot be to all embodiment with exhaustive.And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.
Claims (7)
1. one kind is stirred gravity type boat davit fermented extracted integrated tank, comprise fermentor tank and cover, described fermentation tank body bottom position is provided with filtering net, described filtering net mates combination with inner tank wall, it is characterized in that: described fermentor tank bottom position is provided with setting tank, described fermentor tank can be realized sealing with setting tank and mate, described fermentor tank side locations is provided with the strut member that supports fermentor tank, described strut member is connected with the gravity sensitive system of induction fermentor tank weight, described strut member can be realized separating or combination of fermentor tank and setting tank by flexible, described fermentor tank and setting tank side are equipped with filling pipe, described setting tank bottom position is provided with clear liquid pipe and muddy liquid pipe, described setting tank sidepiece is provided with PH proofing unit.The cover place at fermentor tank top is provided with ozonizer, described ozonizer is arranged on cover lower position, and be connected with gravity biography system by expansion link, described ozonizer can stretch at cover lower position, and described expansion link bottom is also provided with the whipping appts coaxial with ozonizer.
2. stirring gravity type boat davit fermented extracted integrated tank according to claim 1, is characterized in that: setting tank side locations is provided with ozonizer.
3. the extracting method of stirring gravity type boat davit fermented extracted integrated tank according to claim 1 and 2, is characterized in that: comprise the following steps
Step 1: raw material and zymophyte are placed in fermentor tank, water are injected to fermentor tank, and by gravity sensing system arrange fermentor tank weight ratio reduce reach after a, fermentor tank is separated with setting tank; Reach after b when weight ratio reduces by the setting of gravity sensing system, automatically open filling pipe;
Step 2: when raw material and water inject stable after, the ozonizer at cover place is dropped to the water surface and carries out disinfection, and use whipping appts to stir raw material;
Step 3: raw material ferments subsequently, and infiltrate through setting tank from filtering net, fermentor tank quality reaches after a than reduction, gravity sensing system sends a signal to strut member, makes strut member increase, and fermentor tank is separated with setting tank, allow air enter setting tank, strut member declines again subsequently, makes fermentor tank and setting tank combination seal, carries out ozonizer virus killing in setting tank;
Step 4: when after the penetrant infiltration in setting tank, setting tank forms lower leaf, and top is clear liquid, and bottom is turbid solution, when pH proofing unit 6 to pH values reach requirement, carries out respectively liquids recovery subsequently by clear liquid pipe and muddy liquid pipe;
Step 5: reach after b when weight ratio reduces, automatically open filling pipe and carry out the water filling of fermentor tank.
4. the extracting method that will remove the stirring gravity type boat davit fermented extracted integrated tank described in 3 according to right, is characterized in that: described fermentor tank weight ratio a numerical value is: gross weight reduces 15%-20%.
5. the extracting method that will remove the stirring gravity type boat davit fermented extracted integrated tank described in 3 according to right, is characterized in that: described fermentor tank weight ratio b numerical value is: gross weight reduces 20%-40%.
6. the extracting method that will remove the stirring gravity type boat davit fermented extracted integrated tank described in 3 according to right, is characterized in that: described fermentor tank and sediment tube disengaging time are 10S-20S.
7. the extracting method that will remove the stirring gravity type boat davit fermented extracted integrated tank described in 3 according to right, is characterized in that: described whipping appts stirring velocity is 100r/min-300r/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410189512.7A CN104017725A (en) | 2014-05-07 | 2014-05-07 | Stirring gravity type fermentation and extraction integrated tank and extraction method realized by using same |
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| CN201410189512.7A CN104017725A (en) | 2014-05-07 | 2014-05-07 | Stirring gravity type fermentation and extraction integrated tank and extraction method realized by using same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109022249A (en) * | 2018-10-06 | 2018-12-18 | 泰州市正阳麦芽有限公司 | A kind of malt fermenting device |
| CN112011428A (en) * | 2020-08-10 | 2020-12-01 | 广西农业职业技术学院 | Banana wine fermentation tank device for separating precipitate and separation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201272805Y (en) * | 2008-09-12 | 2009-07-15 | 姜泓芳 | Novel fermentation tank |
| CN102031214A (en) * | 2009-09-27 | 2011-04-27 | 内蒙古百吉纳奶酒有限责任公司 | Fermented milk fermentation device |
| CN102766575A (en) * | 2011-05-04 | 2012-11-07 | 苏州勃朗科技有限公司 | Animal cell fermentation and separation all-in-one machine |
| CN103173347A (en) * | 2013-03-06 | 2013-06-26 | 邓尚龙 | Multifunctional continuous fermentation and extraction integrated apparatus |
-
2014
- 2014-05-07 CN CN201410189512.7A patent/CN104017725A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201272805Y (en) * | 2008-09-12 | 2009-07-15 | 姜泓芳 | Novel fermentation tank |
| CN102031214A (en) * | 2009-09-27 | 2011-04-27 | 内蒙古百吉纳奶酒有限责任公司 | Fermented milk fermentation device |
| CN102766575A (en) * | 2011-05-04 | 2012-11-07 | 苏州勃朗科技有限公司 | Animal cell fermentation and separation all-in-one machine |
| CN103173347A (en) * | 2013-03-06 | 2013-06-26 | 邓尚龙 | Multifunctional continuous fermentation and extraction integrated apparatus |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109022249A (en) * | 2018-10-06 | 2018-12-18 | 泰州市正阳麦芽有限公司 | A kind of malt fermenting device |
| CN112011428A (en) * | 2020-08-10 | 2020-12-01 | 广西农业职业技术学院 | Banana wine fermentation tank device for separating precipitate and separation method thereof |
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Application publication date: 20140903 |