CN104016311B - A kind of dense spent acid produces sulfuric acid purification unstripped gas system - Google Patents

A kind of dense spent acid produces sulfuric acid purification unstripped gas system Download PDF

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CN104016311B
CN104016311B CN201410267398.5A CN201410267398A CN104016311B CN 104016311 B CN104016311 B CN 104016311B CN 201410267398 A CN201410267398 A CN 201410267398A CN 104016311 B CN104016311 B CN 104016311B
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gas
acid
spent acid
sulphur
sulfuric acid
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CN104016311A (en
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陶俊
陶陶
徐继红
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Guangzhou Link Technology Co Ltd
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Huainan City's Bright Moon Environmental Protection Science And Technology Ltd Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P20/00Technologies relating to chemical industry
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Abstract

A kind of dense spent acid produces sulfuric acid purification unstripped gas system, belongs to spent acid process and gas washing in SA production field.Be take sulphur as reductive agent, dense spent acid is that oxygenant carries out Some redox reaction production sulfuric acid purification unstripped gas, spent acid the supplying gas decomposition further of unreacted high solids content, and element sulphur in waste acid recovery, is separated solid phase slag in spent acid; Comprise temperature control gasification decomposition process, redox reaction operation, energy recovery operation and sulphur dissolution process.The invention has the beneficial effects as follows: (1), by adding sulphur, redox reaction occurs, and the spent acid amount entering vaporizer declines to a great extent, and effectively reduces Carbureted heat energy consumption; Significantly improve the output of raw gas of sulfuric acid; (2) temperature control gasification is lower than high-temperature gasification gasification temperature, and energy consumption is low; (3) energy recovery is abundant; (4) useless solid with the discharge of dry solid slag form, decrease pollution.

Description

A kind of dense spent acid produces sulfuric acid purification unstripped gas system
Technical field
The invention belongs to spent acid solution process field and gas washing in SA production field.The present invention relates to a kind of dense spent acid and produce sulfuric acid purification unstripped gas system.
Background technology
Some industrial production use sulfuric acid to produce dense spent acid, as gas mixture drying acid in calcium carbide process PVC production and acetylene cleaning acid, all produce the black Waste Sulfuric Acid of high density (concentration is 70% ~ 95%), black sticky, the composition complexity of its outward appearance, be difficult to recycle, cause very large pressure to ecological, environmental protective.
Patents about dense spent acid has:
CNl751984 discloses a kind of Waste Sulfuric Acid Pintsch process, adiabatic humidification acid-scrubbing cleaning, double conversion and double absorption technique, i.e. treatment technology of producing sulfuric acid from alkylated spent sulfuric acid through high temperature decomposition, divide spent acid cracking purification section, conversion section, dry absorption section three part, by spent acid treatment process, make Waste Sulfuric Acid cracking under 1000 ~ 1100 DEG C of high temperature, through acid-scrubbing cleaning, twice contact process transforms and twice absorption, produce qualified sulfuric acid product, reuse for alkyl plant, reach the object of protection of the environment simultaneously, the raw material that this technological process uses is the waste sulfuric acid from alkylation of single 85 ~ 90%, the Waste Sulfuric Acid rate of recovery can reach 90%.
This patent solves the recovery problem of the waste sulfuric acid from alkylation of single 85 ~ 90% well, but this technique exists following problem: (1) spent acid pyrolyzer directly sprays acid gasization easily makes fuel gas buring unstable, not exclusively; (2) Pintsch process gas is through waste heat boiler, and temperature is down to 350 DEG C, easily causes local acid gas condensation, corrosion waste heat boiler; (3), after waste heat boiler reclaims heat, directly adopt weak acid scrubbing cooling, fail to make full use of this partial heat energy, also therefore will increase the amount of useless diluted acid; (4) cool with inter cooler further after dilute acid wash, inter cooler equipment is large, and heat transfer efficiency is low.
CNl02745653A discloses a kind of dense spent acid and produces sulfuric acid purification unstripped gas technique, for the energy with coal-fired or combustion gas, to be dewatered operation by high-temperature gasification decomposition, waste heat recovery, purification and cooling, the gas after dewatering send the drying of gas washing in SA production, conversion and absorption operation to produce sulfuric acid.
It is reasonable that this patent has process design, and high-temperature gasification is stablized, anacidity gas condensate corrosion waste heat boiler, and heat energy utilization is abundant, and waste acidity recovery rate is high, the advantage that heat and mass efficiency is high.But spent acid is still whole gasification, heat of gasification is comparatively large, and energy consumption still leaves some room for improvement.
Summary of the invention
The object of the present invention is to provide a kind of comprehensive recovering process of dense spent acid (concentration >=70%), reduce energy consumption further, produce sulfuric acid purification unstripped gas more.
A kind of dense spent acid produces sulfuric acid purification unstripped gas system, be take sulphur as reductive agent, dense spent acid is that oxygenant carries out Some redox reaction production sulfuric acid purification unstripped gas, spent acid the supplying gas decomposition further of unreacted high solids content, element sulphur in waste acid recovery, is separated solid phase slag in spent acid; Comprise temperature control gasification decomposition process, redox reaction operation, energy recovery operation and sulphur dissolution process.
Described temperature control gasification decomposition process is made up of combustion unit, flue, vaporizer;
Described redox reaction operation is made up of Venturi reaction mixer, Reaction Separation device and high solid waste acid pump;
Described energy recovery operation is made up of venturi mixer, separator and hot spent acid pump;
Described sulphur melts operation and is made up of sulfur melting kettle and melt pump.
The dense spent acid of one of application the application produces sulfuric acid purification unstripped gas system, comprises the following steps:
A, sulphur melt
In sulfur melting kettle, melt sulphur with the spent acid of heat, in sulfur melting kettle, liquidus temperature controls at 110 ~ 150 DEG C, uses melt pump delivery to redox reaction operation after molten sulphur;
B, redox reaction
The reaction compound that melt pump delivery is come enters the throat of Venturi reaction mixer, and containing SO 3flue gas mixing, reaction compound absorb SO 3gas, sulfuric acid concentration is improved, the heat of simultaneously stability flue gas, and temperature is raised, and under the vitriol oil atmosphere of heat, anti-raw redox reaction, produces and obtain SO 2; In Reaction Separation device, further redox reaction occurs and realize gas-liquid separation, reaction gas phase send energy recovery operation, the high solid concentrated acid pumping temperature control gasification process of liquid-solid mixture after reaction;
The gasification of c, temperature control is decomposed
With coal-fired or combustion gas for the energy, burn in combustion unit, high-temperature flue gas enters vaporizer by flue, gas approach temperature 600 ~ 900 DEG C in vaporizer, and temperature out is adjusted to 300 ~ 500 DEG C; High solid waste acid spraying and smoke contacts in vaporizer that high solid Countermeasure of Concentrated Acid Pump is sent here, the anti-raw gasification separation of spent acid of high solids content, gasification gas phase send redox operation, and solid phase is that acid sludge is from vaporizer bottom discharge;
D, energy recovery and purification
A small amount of acid gas is contained in the raw gas of sulfuric acid that redox reaction operation produces and flue gas gas mixture, mix with the dense spent acid of input in venturi mixer, mixture temperature reduces, in gas mixture, a small amount of acid gas is absorbed, meanwhile, the dense waste acidity recovery heat energy of gas mixture, temperature improves, material realizes gas-liquid separation in the separator, and the raw gas of sulfuric acid of purification send subsequent process; The hot spent acid pump delivery of liquid phase melts operation to sulphur.
The present invention be embodied in following some:
(1) by adding sulphur, redox reaction occurs, and the spent acid amount entering vaporizer declines to a great extent, and effectively reduces Carbureted heat energy consumption; Significantly improve the output of raw gas of sulfuric acid;
(2) temperature control gasification is lower than high-temperature gasification gasification temperature, and energy consumption is low; Ensure that the sulfuric acid concentration of redox reaction operation especially, thus ensure carrying out smoothly of redox reaction;
(3) energy recovery is abundant, and redox reaction operation is carried out under the prerequisite absorbing flue gas heat, also purified flue gas while absorbing heat; Reclaim heat further with the dense spent acid of raw material, also purify gas washing in SA production unstripped gas further simultaneously.
(4) useless solid with the discharge of dry solid slag form, decrease pollution and be also convenient to further process.
Accompanying drawing explanation
Fig. 1 is process flow diagram of the present invention
1-combustion unit in Fig. 1,2-flue, 3-vaporizer, 4-Venturi reaction mixer, 5-Reaction Separation device, 6-high solid waste acid pump, 7-venturi mixer, 8-separator, the hot spent acid pump of 9-, 10-sulfur melting kettle, 11-melt pump; A-air, B-fire coal or combustion gas, C-purifies unstripped gas, the dense spent acid of D-, E-sulphur, F-acid sludge G.
Following embodiment is described further production technique of the present invention by reference to the accompanying drawings.
Embodiment
EXAMPLE l
With reference to figure l, a kind of dense spent acid produces sulfuric acid purification unstripped gas system, take sulphur as reductive agent, dense spent acid is that oxygenant carries out Some redox reaction production sulfuric acid purification unstripped gas, spent acid the supplying gas decomposition further of unreacted high solids content, element sulphur in waste acid recovery, is separated solid phase slag in spent acid; Comprise temperature control gasification decomposition process, redox reaction operation, energy recovery operation and sulphur dissolution process.
Described temperature control gasification decomposition process is made up of combustion unit l, flue 2, vaporizer 3;
Described redox reaction operation is made up of Venturi reaction mixer 4, Reaction Separation device 5 and high solid waste acid pump 6;
Described energy recovery operation is made up of venturi mixer 7, separator 8 and hot spent acid pump 9;
Described sulphur melts operation and is made up of sulfur melting kettle 10 and melt pump 11.
The dense spent acid of one of application the application produces sulfuric acid purification unstripped gas system, comprises the following steps:
A, sulphur melt
In sulfur melting kettle 10, melt sulphur E with the spent acid of heat, in sulfur melting kettle 10, liquidus temperature controls at 90 ~ ll0 DEG C, is transported to redox reaction operation after molten sulphur with melt pump 11;
B, redox reaction
The reaction compound that melt pump 11 transports enters the throat of Venturi reaction mixer 4, and containing SO 3flue gas mixing, reaction compound absorb SO 3gas, sulfuric acid concentration is improved, the heat of simultaneously stability flue gas, and temperature is raised, and under the vitriol oil atmosphere of heat, anti-raw redox reaction, produces and obtain SO 2; In Reaction Separation device 5, further redox reaction occurs and realize gas-liquid separation, reaction gas phase send energy recovery operation, and after reaction, the solid Countermeasure of Concentrated Acid Pump 6 of liquid-solid mixture height send temperature control gasification process;
The gasification of c, temperature control is decomposed
With coal-fired or combustion gas B for the energy, pass into combustion air A, burn in combustion unit l, high-temperature flue gas enters vaporizer 3 by flue 2, gas approach temperature 600 ~ 900 DEG C in vaporizer 3, and temperature out is adjusted to 300 ~ 500 DEG C; The high solid waste acid that high solid Countermeasure of Concentrated Acid Pump is sent here is sprayed and is contacted with combustion product gases in vaporizer 3, the anti-raw gasification separation of spent acid of high solids content, and gasification gas phase send redox operation, and solid phase is that acid sludge F is from vaporizer 3 bottom discharge;
D, energy recovery and purification
A small amount of acid gas is contained in the raw gas of sulfuric acid that redox reaction operation produces and flue gas gas mixture, mix with the dense spent acid D of input in venturi mixer 7, mixture temperature reduces, in gas mixture, a small amount of acid gas is absorbed, meanwhile, the dense waste acidity recovery heat energy of gas mixture, temperature improves, material realizes gas-liquid separation in separator 8, and the raw gas of sulfuric acid C of purification send subsequent process; Liquid phase is transported to sulphur with hot spent acid pump 9 and melts operation.
Implementation result: the Waste Sulfuric Acid rate of recovery >=99%.
The invention has the beneficial effects as follows: (1), by adding sulphur, redox reaction occurs, and the spent acid amount entering vaporizer declines to a great extent, and effectively reduces Carbureted heat energy consumption; Significantly improve the output of raw gas of sulfuric acid; (2) temperature control gasification is lower than high-temperature gasification gasification temperature, and energy consumption is low; (3) energy recovery is abundant; (4) useless solid with the discharge of dry solid slag form, decrease pollution.

Claims (3)

1. a dense spent acid produces sulfuric acid purification unstripped gas system, be take sulphur as reductive agent, dense spent acid is that oxygenant carries out Some redox reaction production sulfuric acid purification unstripped gas, spent acid the supplying gas decomposition further of unreacted high solids content, element sulphur in waste acid recovery, is separated solid phase slag in spent acid; Comprise temperature control gasification decomposition process, redox reaction operation, energy recovery operation and sulphur melt operation.
2. dense spent acid according to claim 1 produces sulfuric acid purification unstripped gas system, it is characterized in that:
Described temperature control gasification decomposition process is made up of combustion unit, flue, vaporizer;
Described redox reaction operation is made up of Venturi reaction mixer, Reaction Separation device and high solid waste acid pump;
Described energy recovery operation is made up of venturi mixer, separator and hot spent acid pump;
Described sulphur melts operation and is made up of sulfur melting kettle and melt pump.
3. dense spent acid according to claim 1 produces sulfuric acid purification unstripped gas system, it is characterized in that: comprise the following steps:
A, sulphur melt
In sulfur melting kettle, melt sulphur with the spent acid of heat, in sulfur melting kettle, liquidus temperature controls at 110 ~ 150 DEG C, uses melt pump delivery to redox reaction operation after molten sulphur;
B, redox reaction
The reaction compound that melt pump delivery is come enters the throat of Venturi reaction mixer, and containing SO 3flue gas mixing, reaction compound absorb SO 3gas, sulfuric acid concentration is improved, the heat of simultaneously stability flue gas, and temperature is raised, and under the vitriol oil atmosphere of heat, redox reaction occurs, produces and obtain SO 2; In Reaction Separation device, further redox reaction occurs and realize gas-liquid separation, reaction gas phase send energy recovery operation, the high solid concentrated acid pumping temperature control gasification process of liquid-solid mixture after reaction;
The gasification of c, temperature control is decomposed
With coal-fired or combustion gas for the energy, burn in combustion unit, high-temperature flue gas enters vaporizer by flue, gas approach temperature 600 ~ 900 DEG C in vaporizer, and temperature out is adjusted to 300 ~ 500 DEG C; High solid waste acid spraying and smoke contacts in vaporizer that high solid Countermeasure of Concentrated Acid Pump is sent here, the spent acid generating gasification of high solids content is separated, and gasification gas phase send redox operation, and solid phase is that acid sludge is from vaporizer bottom discharge;
D, energy recovery and purification
A small amount of acid gas is contained in the raw gas of sulfuric acid that redox reaction operation produces and flue gas gas mixture, mix with the dense spent acid of input in venturi mixer, mixture temperature reduces, in gas mixture, a small amount of acid gas is absorbed, meanwhile, the dense waste acidity recovery heat energy of gas mixture, temperature improves, material realizes gas-liquid separation in the separator, and the raw gas of sulfuric acid of purification send subsequent process; The hot spent acid pump delivery of liquid phase melts operation to sulphur.
CN201410267398.5A 2014-06-09 2014-06-09 A kind of dense spent acid produces sulfuric acid purification unstripped gas system Expired - Fee Related CN104016311B (en)

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CN109052335B (en) * 2018-07-24 2023-08-22 上海三夫工程技术有限公司 Method for preparing liquid sulfur dioxide and sulfuric acid by reducing waste sulfuric acid with sulfur gas

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DE2816469B1 (en) * 1978-04-15 1979-08-02 Davy Interma A Ouul Ag Process for the thermal cracking of waste sulfuric acid
US4177248A (en) * 1974-01-30 1979-12-04 Stauffer Chemical Company Production of sulfur dioxide from waste sulfuric acid
EP0091679A1 (en) * 1982-04-14 1983-10-19 Allied Corporation Thermal decomposition of waste sulfuric acid
CN101723334A (en) * 2008-10-31 2010-06-09 中冶焦耐工程技术有限公司 Raw material pretreatment process for preparing sulfuric acid by using low-quality sulfur and sulphur-bearing waste solution
CN102745653A (en) * 2011-04-22 2012-10-24 安徽理工大学 Technology for producing sulphuric acid purification feed gas by high concentration waste acid
CN102826518A (en) * 2011-06-15 2012-12-19 安徽理工大学 Concentrated waste acid recovery technology
CN103030117A (en) * 2012-12-28 2013-04-10 淮南市明月环保科技有限责任公司 Recovering technology for waste acid
CN103193206A (en) * 2013-02-28 2013-07-10 四川大学 Method for producing SO2 through sulfur reduction and decomposition of sulfate
CN203922727U (en) * 2014-06-09 2014-11-05 淮南市明月环保科技有限责任公司 A kind of dense spent acid is produced sulfuric acid purification unstripped gas system

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DK98191A (en) * 1991-05-24 1992-11-25 Haldor Topsoe As PROCEDURE FOR THE REGENERATION OF PURIFIC SULFURIC ACID
CN203722727U (en) * 2014-01-21 2014-07-16 同方光电(沈阳)有限公司 Side incident light-type liquid crystal TV

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4177248A (en) * 1974-01-30 1979-12-04 Stauffer Chemical Company Production of sulfur dioxide from waste sulfuric acid
DE2816469B1 (en) * 1978-04-15 1979-08-02 Davy Interma A Ouul Ag Process for the thermal cracking of waste sulfuric acid
EP0091679A1 (en) * 1982-04-14 1983-10-19 Allied Corporation Thermal decomposition of waste sulfuric acid
CN101723334A (en) * 2008-10-31 2010-06-09 中冶焦耐工程技术有限公司 Raw material pretreatment process for preparing sulfuric acid by using low-quality sulfur and sulphur-bearing waste solution
CN102745653A (en) * 2011-04-22 2012-10-24 安徽理工大学 Technology for producing sulphuric acid purification feed gas by high concentration waste acid
CN102826518A (en) * 2011-06-15 2012-12-19 安徽理工大学 Concentrated waste acid recovery technology
CN103030117A (en) * 2012-12-28 2013-04-10 淮南市明月环保科技有限责任公司 Recovering technology for waste acid
CN103193206A (en) * 2013-02-28 2013-07-10 四川大学 Method for producing SO2 through sulfur reduction and decomposition of sulfate
CN203922727U (en) * 2014-06-09 2014-11-05 淮南市明月环保科技有限责任公司 A kind of dense spent acid is produced sulfuric acid purification unstripped gas system

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