CN104015315B - Optical LED (light emitting diode) support mold - Google Patents
Optical LED (light emitting diode) support mold Download PDFInfo
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- CN104015315B CN104015315B CN201410269028.5A CN201410269028A CN104015315B CN 104015315 B CN104015315 B CN 104015315B CN 201410269028 A CN201410269028 A CN 201410269028A CN 104015315 B CN104015315 B CN 104015315B
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- component
- die
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- mould core
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/34—Moulds having venting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an optical LED (light emitting diode) support mold. The optical LED support mold comprises a female mold core and a male mold core which is matched with the female mold core, wherein the male mold core is mainly formed by splicing a plurality of mold core assemblies, the combination precision of each mold core assembly is less than 0.003mm, each mold core assembly is provided with an insert groove which is matched with each other, each mold core assembly is spliced through inserts which are matched with the insert grooves, and the tolerance of each insert is less than 0.005mm. By adopting the optical LED support mold, the problems that the mold accessory on the existing market cannot reach the requirement of no product gap and no burr can be solved.
Description
Technical field
The present invention relates to a kind of mould, and in particular to a kind of optics LED support die.
Background technology
In recent years there is a kind of optics LED support, be used primarily in touch-screen mobile phone and panel computer.Such as presently most flow process
IPHONE and IPAD series of products just employ such support.The glue position of this support has stand frame area larger, glue position section
The characteristics of product is little.So big and thin product but has profile maximum deformation quantity within 0.3mm and product is all local 10 times
Magnifier detection does not allow the requirement of burr.The big glue amount of product is little, and the pressure loss is big during injection, it is more difficult to fill;Pressure is little cannot
Filling, pressure is susceptible to stress deformation and product burr again greatly;Because product is elongated, very thin flat thimble can only be adopted to eject,
There can not be burr to produce on all flat thimbles and PL.Due to requiring without product offset, without burr, therefore the exploitation of such product has
Very big difficulty.
This optics LED support is generally used on the electronic product of high-tech content, there is that order volume is huge, the construction cycle
Very short the characteristics of, because existing mold assembly parts are not reached without product offset, the requirement without burr, this causes all multi-vendor face
Not only order volume of being envious of but also the awkward condition of indefinite construction cycle is done.
The content of the invention
The invention provides a kind of optics LED support die, solve existing mold assembly parts do not reach without product offset,
The problem of the requirement without burr.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of optics LED support die, including mother module core and the male die core that matches with mother module core, the male die core is main
Formed by some die component mosaics, the combination precision of each die component is provided with mutually within 0.003mm on each die component
The embedding piece groove of cooperation, each die component by the mold insert mosaic that matches with embedding piece groove, the tolerance of the mold insert 0.005mm with
It is interior.
The die component mainly has five pieces, including upper cores component, lower die component, middle die component, left mould core group
Part and right mould core component, the upper cores component lower side and lower die component upper side edge respectively with middle die component upper side edge and
Lower side is fitted, and the length of the upper cores component lower side is more than the length of middle die component upper side edge, the lower die group
The length of part upper side edge is more than the length of middle die component lower side, the upper cores component lower side, lower die component upside
Side and middle die component left side constitute the first groove, first groove and left mould core component matching, the left mould core group
In the embedded groove of part, left mould core component upper side edge is fitted with upper cores component lower side, left mould core component lower side and lower die
Component upper side edge is fitted, and left mould core component right edge is fitted with middle die component left side, left mould core component left side, upper cores
Component left side and lower die component left side are in same plane, on the upper cores component lower side, lower die component
Side and middle die component right edge constitute the second groove, second groove and right mould core component matching, the right mould core
In the embedded groove of component, right mould core component upper side edge is fitted with upper cores component lower side, right mould core component lower side and lower mould
Core component upper side edge is fitted, and right mould core component left side is fitted with middle die component right edge, right mould core component right edge, upper mould
Core component right edge and lower die component right edge are in same plane.
The male die core is provided with air discharge duct, and the air discharge duct is located at the 2mm outside die cavity, and the depth of the air discharge duct is
0.2mm, width is 6mm.
Empty avoiding 0.2mm at the outer 5mm of the air discharge duct, is the PL faces of sealing between air discharge duct and empty avoiding face.
Flat thimble groove is also provided with the male die core.
The flat thimble groove and the equal ground finish of embedding piece groove are formed, its groove tolerance+0.005/+0.003mm, axle tolerance 0/-
0.005mm。
The invention has the beneficial effects as follows:1st, male die core of the invention is mainly by some die components by mold insert mosaic
Into within 0.003mm, the tolerance of mold insert makes the male model of mosaic to the combination precision of each die component within 0.005mm
Core has very high precision, it is ensured that product generation without offset and burr at mosaic;2nd, flat thimble groove of the invention fine grinding adds
Work is formed, its groove tolerance+0.005/+0.003mm, axle tolerance 0/-0.005mm, and this tolerance ensures flat thimble in the high mould of 100 ° of c
In the case of will not be stuck, and thimble burr will not be produced;3rd, air discharge duct, air discharge duct are provided with the die cavity of male die core of the invention
At the 2mm outside die cavity, the depth of air discharge duct is 0.2mm, and width is 6mm, empty avoiding 0.2mm at the outer 5mm of air discharge duct, air discharge duct
It is the PL faces of sealing between empty avoiding face, this configuration has improved exhaust effect, and ensure that PL faces are not weighed wounded, burr will not be run.
Description of the drawings
Fig. 1 is the structural representation of the present invention, and a is mother module core structural representation, and b is male die core structural representation.
Fig. 2 is the structural representation of air discharge duct.
Specific embodiment
Below in conjunction with Figure of description, the invention will be further described.Following examples are only used for clearly
Technical scheme is illustrated, and can not be limited the scope of the invention with this.
As shown in figure 1, a kind of optics LED support die, including such as figure(a)Shown mother module core 1 and with mother module core 1
The male die core matched somebody with somebody.
Male die core is mainly formed by some die component mosaics, and for the ease of processing and mosaic, die component mainly has five
Block is as schemed(b)It is shown, including upper cores component 2, lower die component 3, middle die component 4, left mould core component 5 and right mould core component
6, the lower side of upper cores component 2 and the lower upper side edge of die component 3 are fitted respectively with the middle upper side edge of die component 4 and lower side, on
The length of the lower side of die component 2 is more than the length of the middle upper side edge of die component 4, and the length of the lower upper side edge of die component 3 is more than
The length of the middle lower side of die component 4, the lower side of upper cores component 2, the lower upper side edge of die component 3 and middle die component 4 are left
Side constitutes the first groove, and the first groove is matched with left mould core component 5, and the left mould core component 5 is embedded in groove, left mould core group
The upper side edge of part 5 is fitted with the lower side of upper cores component 2, and the lower side of left mould core component 5 is fitted with the lower upper side edge of die component 3, left
The right edge of die component 5 is fitted with the middle left side of die component 4, the left side of left mould core component 5, the left side of upper cores component 2 with
And the lower left side of die component 3 is in same plane, the lower side of upper cores component 2, the lower upper side edge of die component 3 and middle die
The right edge of component 4 constitutes the second groove, and the second groove is matched with right mould core component 6, and right mould core component 6 is embedded in groove, right mould
The upper side edge of core component 6 is fitted with the lower side of upper cores component 2, and the lower side of right mould core component 6 is pasted with the lower upper side edge of die component 3
Close, the left side of right mould core component 6 is fitted with the middle right edge of die component 4, the right edge of right mould core component 6, the right side of upper cores component 2
Side and the lower right edge of die component 3 are in same plane.
Within 0.003mm, the die component of consistent size is to be combined to the combination precision of above-mentioned each die component
Processed by grinding machine, the embedding piece groove 7 for cooperating also is provided with each die component, the groove tolerance+0.005/ of embedding piece groove 7
+ 0.003mm, axle tolerance 0/-0.005mm, each die component is existed by the mold insert mosaic that matches with embedding piece groove 7, the tolerance of mold insert
Within 0.005mm.Embedding piece groove 7 ensure that the parameter request of mosaic precision, each die component and mold insert with the parameter request of mold insert,
Making the male die core of mosaic has very high precision, it is ensured that product generation without offset and burr at mosaic.Thus require
The die cavity discharge position of the male die core of mosaic, does not allow polishing action, direct minute surface to be discharged to the specifications of VDI 9, to ensure
No offset and circular arc chamfering between mold insert and mold insert is produced.
Above-mentioned mould sets air discharge duct 8 to improve exhaust effect in the die cavity of male die core, as shown in Fig. 2 the air discharge duct
8 are located at the 2mm outside die cavity, and the depth of air discharge duct 8 is 0.2mm, and width is 6mm, while empty avoiding at the outer 5mm of air discharge duct 8
0.2mm, is the PL faces of sealing between air discharge duct 8 and empty avoiding face 10, it is ensured that PL faces are not weighed wounded, will not run burr.
Because optics LED support is elongated, very thin flat thimble can only be adopted to eject, so being also provided with flat thimble groove on male die core
9, in order to ensure that flat thimble will not be stuck in the case of the high mould of 100 ° of c, and thimble burr will not be produced, flat thimble groove(9)
Groove tolerance+0.005/+0.003mm, axle tolerance 0/-0.005mm.
In sum, the male die core mosaic of the optics LED support die is formed, by the combination essence for arranging die component
Degree, the tolerance of mold insert, the tolerance of embedding piece groove 7, the parameter of air discharge duct 9 etc., make the optics LED support that the mould is generated without offset
And burr, the number of times for repeating adjustment product offset, repairing product burr is effectively reduced, development cost is reduced, shorten mould development
Cycle, the product order for increasing similar high request for company provides strong technical support.
Ultimate principle, principal character and the advantage of the present invention has been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the original for simply illustrating the present invention described in above-described embodiment and description
Reason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvements
Both fall within scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent circle.
It is fixed.
Claims (5)
1. a kind of optics LED support die, it is characterised in that:Including mother module core(1)And and mother module core(1)The male model of matching
Core, the male die core is mainly formed by some die component mosaics, the combination precision of each die component within 0.003mm, respectively
The embedding piece groove for cooperating is provided with die component(7), each die component by with embedding piece groove(7)The mold insert mosaic of matching, institute
The tolerance of mold insert is stated within 0.005mm;
The die component mainly has five pieces, including upper cores component(2), lower die component(3), middle die component(4), left mould
Core component(5)With right mould core component(6), the upper cores component(2)Lower side and lower die component(3)Upper side edge is respectively with
Die component(4)Upper side edge and lower side are fitted, the upper cores component(2)The length of lower side is more than middle die component(4)
The length of upper side edge, the lower die component(3)The length of upper side edge is more than middle die component(4)The length of lower side, it is described
Upper cores component(2)Lower side, lower die component(3)Upper side edge and middle die component(4)Left side constitutes the first groove, institute
State the first groove and left mould core component(5)Matching, the left mould core component(5)In embedded groove, left mould core component(5)Upper side edge
With upper cores component(2)Lower side is fitted, left mould core component(5)Lower side and lower die component(3)Upper side edge is fitted, left mould core
Component(5)Right edge and middle die component(4)Left side is fitted, left mould core component(5)Left side, upper cores component(2)Left side
Side and lower die component(3)Left side is in same plane, the upper cores component(2)Lower side, lower die component(3)On
Side and middle die component(4)Right edge constitutes the second groove, second groove and right mould core component(6)Matching, it is described
Right mould core component(6)In embedded groove, right mould core component(6)Upper side edge and upper cores component(2)Lower side is fitted, right mould core group
Part(6)Lower side and lower die component(3)Upper side edge is fitted, right mould core component(6)Left side and middle die component(4)Right edge
Laminating, right mould core component(6)Right edge, upper cores component(2)Right edge and lower die component(3)Right edge is in same flat
Face.
2. a kind of optics LED support die according to claim 1, it is characterised in that:The male die core is provided with aerofluxuss
Groove(8), the air discharge duct(8)At the 2mm outside die cavity, the air discharge duct(8)Depth be 0.2mm, width is 6mm.
3. a kind of optics LED support die according to claim 2, it is characterised in that:The air discharge duct(8)At outer 5mm
Empty avoiding 0.2mm, air discharge duct(8)With empty avoiding face(10)Between for sealing PL faces.
4. a kind of optics LED support die according to claim 2, it is characterised in that:Also it is provided with the male die core flat
Thimble groove(9).
5. a kind of optics LED support die according to claim 4, it is characterised in that:The flat thimble groove(9)And mold insert
Groove(7)Ground finish is formed, its groove tolerance+0.005/+0.003mm, axle tolerance 0/-0.005mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410269028.5A CN104015315B (en) | 2014-06-17 | 2014-06-17 | Optical LED (light emitting diode) support mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410269028.5A CN104015315B (en) | 2014-06-17 | 2014-06-17 | Optical LED (light emitting diode) support mold |
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Publication Number | Publication Date |
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CN104015315A CN104015315A (en) | 2014-09-03 |
CN104015315B true CN104015315B (en) | 2017-04-26 |
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CN201410269028.5A Active CN104015315B (en) | 2014-06-17 | 2014-06-17 | Optical LED (light emitting diode) support mold |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105666806B (en) * | 2016-03-15 | 2018-02-23 | 青岛开世密封工业有限公司 | It is a kind of can automatic demoulding and the anti-rubber injection mold choked with resentment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102848527A (en) * | 2012-09-21 | 2013-01-02 | 东泰精密模具(苏州)有限公司 | Die |
CN203157056U (en) * | 2013-01-28 | 2013-08-28 | 浙江舜宇光学有限公司 | Lens multi-hole injection mould |
CN203945599U (en) * | 2014-06-17 | 2014-11-19 | 泰德兴精密电子(昆山)有限公司 | A kind of optics LED support mould |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005131828A (en) * | 2003-10-28 | 2005-05-26 | Matsushita Electric Works Ltd | Method and mold for molding resin |
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2014
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102848527A (en) * | 2012-09-21 | 2013-01-02 | 东泰精密模具(苏州)有限公司 | Die |
CN203157056U (en) * | 2013-01-28 | 2013-08-28 | 浙江舜宇光学有限公司 | Lens multi-hole injection mould |
CN203945599U (en) * | 2014-06-17 | 2014-11-19 | 泰德兴精密电子(昆山)有限公司 | A kind of optics LED support mould |
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