CN104014743B - The improving technique of guide rail cast casting - Google Patents

The improving technique of guide rail cast casting Download PDF

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Publication number
CN104014743B
CN104014743B CN201410274867.6A CN201410274867A CN104014743B CN 104014743 B CN104014743 B CN 104014743B CN 201410274867 A CN201410274867 A CN 201410274867A CN 104014743 B CN104014743 B CN 104014743B
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China
Prior art keywords
guide rail
sand mold
mold chamber
foundry goods
earthenware
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CN201410274867.6A
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Chinese (zh)
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CN104014743A (en
Inventor
马广华
陈广玉
张申全
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DALIAN JINHE CASTING CO LTD
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DALIAN JINHE CASTING CO LTD
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Abstract

The improving technique of guide rail cast casting, it belongs to guide rail casting field.In modeling process, one end, guide rail sand mold chamber of guide rail foundry goods near sprue gate, other end remote pouring mouth, one end of remote pouring mouth connects earthenware; One end of earthenware is inserted in guide rail sand mold chamber, and the other end inserts in the sand mold chamber of foundry goods base, and earthenware is communicated with the sand mold chamber of guide rail sand mold chamber and foundry goods base; During cast, molten steel enters guide rail sand mold chamber by the one end near sprue gate, is full of guide rail sand mold chamber gradually, continues by earthenware the sand mold chamber entering foundry goods base.For easily causing impurity, pore or dirty position in foundry goods, adopting earthenware to be communicated to if foundry goods base etc. is to the undemanding position of internal request, making above-mentioned defect can not occur in foundry goods key position, reach casting design requirement.

Description

The improving technique of guide rail cast casting
Technical field
The present invention relates to the improving technique of guide rail cast casting, it belongs to guide rail casting field.
Background technology
Guide rail foundry goods often uses in modern mechanical is produced, especially heavy-duty machinery.Technical requirement and the quality requirement of guide rail foundry goods are higher, and many positions of foundry goods all require to carry out defect detecting test, can not have any casting flaw, guide rail planing surface, journal stirrup, and the interior tissue at the positions such as two ends requires fine and close.In the casting process of casting, most cast by guide rail one end of guide rail foundry goods, molten steel flow to the guide rail other end gradually, then flow to the elsewhere of guide rail foundry goods.In this process, the guide rail other end is blind end, and the thing that drops in the impurity in molten steel and molding sand is assembled at the other end of guide rail foundry goods gradually.Cause the impurity of the other end of guide rail, pore or dirty more after solidifying, affect the quality of guide rail foundry goods.
Summary of the invention
In view of the defect that prior art exists, the invention provides the improving technique of guide rail casting, adopt the mode of water conservancy diversion, the guide rail other end is become open end, the thing that drops in impurity in molten steel and molding sand cannot be assembled at the other end of guide rail foundry goods, improve the quality of guide rail foundry goods.
For achieving the above object, the technical solution adopted in the present invention is: the improving technique of guide rail cast casting, and casting technique comprises moulding, mould assembly, cast, knockout, cleaning, and ball blast is antirust.In modeling process, one end, guide rail sand mold chamber of guide rail foundry goods near sprue gate, other end remote pouring mouth, one end of remote pouring mouth connects earthenware; One end of earthenware is inserted in guide rail sand mold chamber, and the other end inserts in the sand mold chamber of foundry goods base, and earthenware is communicated with the sand mold chamber of guide rail sand mold chamber and foundry goods base; During cast, molten steel enters guide rail sand mold chamber by the one end near sprue gate, is full of guide rail sand mold chamber gradually, continues by earthenware the sand mold chamber entering foundry goods base.
After adopting such scheme, compared with prior art there is following beneficial effect: for easily causing impurity, pore or dirty position in foundry goods, earthenware is adopted to be communicated to if foundry goods base etc. is to the undemanding position of internal request, make above-mentioned defect can not occur in foundry goods key position, reach casting design requirement.
Accompanying drawing explanation
Fig. 1 is the schematic front view of guide rail foundry goods formative technology;
Fig. 2 is the schematic side view of guide rail foundry goods formative technology.
In figure: 1, guide rail sand mold chamber, 2, foundry goods base, 3, earthenware, 4, sprue gate.
Detailed description of the invention
For understanding the improving technique of guide rail cast casting in depth, composition graphs 1 and Fig. 2 are described as follows:
The improving technique of guide rail cast casting, casting technique comprises moulding, mould assembly, cast, knockout, cleaning, ball blast, antirust, in modeling process, one end, guide rail sand mold chamber 1 of guide rail foundry goods near sprue gate 4, other end remote pouring mouth 4, one end of remote pouring mouth 4 connects earthenware 3; One end of earthenware 3 is inserted in guide rail sand mold chamber 1, and the other end inserts in the sand mold chamber of foundry goods base 2, and earthenware 3 is communicated with the sand mold chamber of guide rail sand mold chamber 1 and foundry goods base 2; During cast, molten steel enters guide rail sand mold chamber 1 by the one end near sprue gate 4, is full of guide rail sand mold chamber 1 gradually, continues by earthenware 3 the sand mold chamber entering foundry goods base 2.
According to rail length and the position of guide rail foundry goods, select suitable earthenware, conventional guide rail foundry goods selects the diameter of earthenware to be 40mm, and earthenware is arc hollow pipe.During moulding, in advance earthenware is put into sandbox, connection guide rail one end and foundry goods base fixed position.Sand mold chamber is the cavity of the shape-designing according to guide rail foundry goods, fills molten steel during for pouring into a mould in cavity, is the moulding of guide rail foundry goods after cooling and shaping.
For easily causing impurity, pore or dirty position in foundry goods, such scheme can be adopted, this position is communicated to if foundry goods base etc. is to the undemanding position of internal request by earthenware, makes above-mentioned defect can not occur in foundry goods key position, reach casting design requirement.

Claims (1)

1. the improving technique of guide rail cast casting, casting technique comprises moulding, mould assembly, cast, knockout, cleaning, ball blast, antirust, it is characterized in that: in modeling process, guide rail sand mold chamber (1) one end of guide rail foundry goods near sprue gate (4), other end remote pouring mouth (4), one end of remote pouring mouth (4) connects earthenware (3); One end of earthenware (3) is inserted in guide rail sand mold chamber (1), and the other end inserts in the sand mold chamber of foundry goods base (2), and earthenware (3) is communicated with the sand mold chamber of guide rail sand mold chamber (1) and foundry goods base (2); During cast, molten steel enters guide rail sand mold chamber (1) by the one end near sprue gate (4), is full of guide rail sand mold chamber (1) gradually, continues by earthenware (3) the sand mold chamber entering foundry goods base (2).
CN201410274867.6A 2014-06-19 2014-06-19 The improving technique of guide rail cast casting Active CN104014743B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410274867.6A CN104014743B (en) 2014-06-19 2014-06-19 The improving technique of guide rail cast casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410274867.6A CN104014743B (en) 2014-06-19 2014-06-19 The improving technique of guide rail cast casting

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CN104014743A CN104014743A (en) 2014-09-03
CN104014743B true CN104014743B (en) 2015-11-11

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436419A (en) * 2015-12-03 2016-03-30 内蒙古北方重工业集团有限公司 Space curve type casting anti-deformation box cage structure and machining method
CN105382205B (en) * 2015-12-07 2017-06-13 大连金河铸造有限公司 The modified technique of fuel tank cast casting

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2257646A (en) * 1991-07-12 1993-01-20 Hepworth Minerals & Chemicals Riser sleeves
DE19746451A1 (en) * 1997-10-21 1999-04-22 Rolf Ploetz Aluminothermic rail welding mold has an enlarged riser section in the rail foot region
CN1593812A (en) * 2004-06-30 2005-03-16 黄刚 Method for manufacturing crankcase of automobile engine by negative pressure cavityless casting
CN201744613U (en) * 2010-08-18 2011-02-16 中核苏阀横店机械有限公司 Blind riser
CN102744389A (en) * 2012-07-27 2012-10-24 湖南三星机床工具有限公司 Dead head-free casting technology
CN102941316A (en) * 2012-11-22 2013-02-27 宁夏共享集团有限责任公司 Production method for machine tool guide rail casts
CN103658523A (en) * 2013-12-27 2014-03-26 山西宇达集团有限公司 Process method for producing large size sculpture through resin sand removable-flask moulding

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2257646A (en) * 1991-07-12 1993-01-20 Hepworth Minerals & Chemicals Riser sleeves
DE19746451A1 (en) * 1997-10-21 1999-04-22 Rolf Ploetz Aluminothermic rail welding mold has an enlarged riser section in the rail foot region
CN1593812A (en) * 2004-06-30 2005-03-16 黄刚 Method for manufacturing crankcase of automobile engine by negative pressure cavityless casting
CN201744613U (en) * 2010-08-18 2011-02-16 中核苏阀横店机械有限公司 Blind riser
CN102744389A (en) * 2012-07-27 2012-10-24 湖南三星机床工具有限公司 Dead head-free casting technology
CN102941316A (en) * 2012-11-22 2013-02-27 宁夏共享集团有限责任公司 Production method for machine tool guide rail casts
CN103658523A (en) * 2013-12-27 2014-03-26 山西宇达集团有限公司 Process method for producing large size sculpture through resin sand removable-flask moulding

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
机床X轴上导轨铸造工艺的改进;程行东等;《现代铸铁》;20120630;49-52 *
铝合金导轨的铸造工艺;孔繁钢;《铸造》;20100228;197-199 *

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