CN204817915U - Casting mould of die casting machine locating lever - Google Patents
Casting mould of die casting machine locating lever Download PDFInfo
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- CN204817915U CN204817915U CN201520287217.5U CN201520287217U CN204817915U CN 204817915 U CN204817915 U CN 204817915U CN 201520287217 U CN201520287217 U CN 201520287217U CN 204817915 U CN204817915 U CN 204817915U
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- mold
- positioning rod
- die
- casting
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- 238000005266 casting Methods 0.000 title claims abstract description 19
- 238000004512 die casting Methods 0.000 title claims abstract description 12
- 229910052571 earthenware Inorganic materials 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 22
- 229910052742 iron Inorganic materials 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 239000002054 inoculum Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical group 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本实用新型公开了一种压铸机定位杆的铸造模具,包括模具本体,所述模具本体包括水平分模的上模和下模,所述上模和下模之间设置有至少两组的卧置的定位杆型腔,在该定位杆型腔内设置有模芯,且所述模具本体上设置有与定位杆型腔轴向同向并连通至模具本体端面的直浇道,在定位杆型腔下端设置有内浇道,所述直浇道通过若干内部流道连通至内浇道,采用卧式制作模具,立式浇注的方式,基本消除了气缩孔缺陷,加工后不良缺陷率<1%,大大提高了成品率,取得明显经济效益。
The utility model discloses a casting mold for a positioning rod of a die-casting machine, comprising a mold body, wherein the mold body comprises an upper mold and a lower mold of a horizontally divided mold, at least two groups of horizontal positioning rod cavities are arranged between the upper mold and the lower mold, a mold core is arranged in the positioning rod cavity, and a straight runner which is axially the same as the positioning rod cavity and connected to the end face of the mold body is arranged on the mold body, an inner runner is arranged at the lower end of the positioning rod cavity, and the straight runner is connected to the inner runner through a plurality of internal flow channels. The mold is made horizontally and poured vertically, thereby basically eliminating the defect of shrinkage holes, and the defect rate after processing is less than 1%, which greatly improves the yield rate and achieves obvious economic benefits.
Description
技术领域technical field
本实用新型涉及一种压铸机定位杆的铸造模具。The utility model relates to a casting mold for a positioning rod of a die-casting machine.
背景技术Background technique
定位杆(如图1)是压铸机导杆支撑零部件,属于挤压制动抗疲劳牵引制动件,其法兰连接处要求特别高,要求无缩孔气孔等铸造缺陷;材质为QT500-7,铸件结构规则,属薄壁件,在实际生产中加工后阶梯连接处出现不同程度气缩孔(如图2),造成铸件报废,工艺成品率仅43%,且多款机型均有这类质量缺陷,经多次改善均未达至理想效果。The positioning rod (as shown in Figure 1) is a supporting part of the guide rod of the die-casting machine. It belongs to the anti-fatigue traction brake part of the extrusion brake. 7. The casting has a regular structure and is a thin-walled part. In actual production, air shrinkage cavities appear in different degrees at the step joints after processing (as shown in Figure 2), causing the casting to be scrapped. The process yield is only 43%, and many models have This kind of quality defect has not achieved the desired effect after many times of improvement.
传统的定位杆的铸造模具如图3、图4所示,采用卧置卧浇的模具结构,原铸件浇注工艺不符合铸件结构要求,因铸件壁薄高温铁液与砂芯结合产生的气体无法逃出铸型,在最后冷却处形成气缩孔的主要原因。The traditional positioning rod casting mold is shown in Figure 3 and Figure 4. It adopts a horizontal and horizontal casting mold structure. The casting process of the original casting does not meet the structural requirements of the casting. Escape from the mold and form the main cause of the air shrinkage cavity at the final cooling place.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种压铸机定位杆的铸造模具。In order to overcome the deficiencies of the prior art, the utility model provides a casting mold for a positioning rod of a die-casting machine.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
压铸机定位杆的铸造模具,包括模具本体,所述模具本体包括水平分模的上模和下模,所述上模和下模之间设置有至少两组的卧置的定位杆型腔,在该定位杆型腔内设置有模芯,且所述模具本体上设置有与定位杆型腔轴向同向并连通至模具本体端面的直浇道,在定位杆型腔下端设置有内浇道,所述直浇道通过若干内部流道连通至内浇道,所述定位杆型腔上端设置有排气通道。The casting mold of the positioning rod of the die-casting machine includes a mold body, and the mold body includes an upper mold and a lower mold that are split horizontally, at least two groups of horizontal positioning rod cavities are arranged between the upper mold and the lower mold, A mold core is provided in the positioning rod cavity, and the mold body is provided with a sprue in the same direction as the positioning rod cavity and connected to the end face of the mold body. The sprue is connected to the inner sprue through several internal runners, and an exhaust channel is provided at the upper end of the cavity of the positioning rod.
所述内部流道包括横向流道。The internal flow channel includes a lateral flow channel.
所述横向流道为陶瓷管。The transverse flow channel is a ceramic tube.
本实用新型的有益效果是:压铸机定位杆的铸造模具,包括模具本体,所述模具本体包括水平分模的上模和下模,所述上模和下模之间设置有至少两组的卧置的定位杆型腔,在该定位杆型腔内设置有模芯,且所述模具本体上设置有与定位杆型腔轴向同向并连通至模具本体端面的直浇道,在定位杆型腔下端设置有内浇道,所述直浇道通过若干内部流道连通至内浇道,采用卧式制作模具,立式浇注的工艺,基本消除了气缩孔缺陷,加工后不良缺陷率<1%,大大提高了成品率,取得明显经济效益。The beneficial effects of the utility model are: the casting mold of the positioning rod of the die-casting machine includes a mold body, and the mold body includes an upper mold and a lower mold that are divided horizontally, and at least two sets of molds are arranged between the upper mold and the lower mold. The cavity of the positioning rod is placed horizontally. A mold core is arranged in the cavity of the positioning rod, and the mold body is provided with a sprue in the same direction as the axial direction of the positioning rod cavity and connected to the end face of the mold body. The lower end of the rod cavity is provided with an inrunner, and the sprue is connected to the inrunner through a number of internal runners. The horizontal mold is used to make the mold and the vertical pouring process basically eliminates the defects of air shrinkage holes and bad defects after processing. The production rate is less than 1%, which greatly improves the finished product rate and obtains obvious economic benefits.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是定位杆的截面示意图;Fig. 1 is a schematic cross-sectional view of a positioning rod;
图2是定位杆的气缩孔示意图;Fig. 2 is a schematic diagram of the air shrinkage hole of the positioning rod;
图3是传统定位杆的模具示意图之一;Fig. 3 is one of the mold schematic diagrams of traditional positioning rod;
图4是传统定位杆的模具示意图之二;Fig. 4 is the second schematic diagram of the mold of the traditional positioning rod;
图5是本实用新型模具卧置时的截面示意图;Fig. 5 is a schematic cross-sectional view of the utility model when the mold is placed horizontally;
图6是本实用新型模具卧置时的截面示意图之一;Fig. 6 is one of the cross-sectional schematic diagrams when the mold of the utility model is placed horizontally;
图7是本实用新型模具卧置时的截面示意图之一。Fig. 7 is one of the cross-sectional schematic diagrams when the mold of the utility model is placed horizontally.
具体实施方式Detailed ways
参照图5至图7,图5至图7是本实用新型一个具体实施例的结构示意图,如图所示,压铸机定位杆的铸造模具,包括模具本体,其特征在于:所述模具本体包括水平分模的上模1和下模2,所述上模1和下模2之间设置有至少两组的卧置的定位杆型腔3,在该定位杆型腔3内设置有模芯4,且所述模具本体上设置有与定位杆型腔3轴向同向并连通至模具本体端面的直浇道51,在定位杆型腔3下端设置有内浇道52,所述直浇道51通过若干内部流道连通至内浇道52,所述定位杆型腔3上端设置有排气通道53。Referring to Figures 5 to 7, Figures 5 to 7 are structural schematic diagrams of a specific embodiment of the present invention. As shown in the figure, the casting mold of the positioning rod of the die-casting machine includes a mold body, which is characterized in that: the mold body includes The upper mold 1 and the lower mold 2 of the horizontal split mold, at least two sets of horizontal positioning rod cavities 3 are arranged between the upper mold 1 and the lower mold 2, and the mold core is arranged in the positioning rod cavity 3 4. The mold body is provided with a sprue 51 in the same axial direction as the positioning rod cavity 3 and connected to the end face of the mold body. An ingate 52 is provided at the lower end of the positioning rod cavity 3. The direct sprue The channel 51 is connected to the ingate 52 through several internal flow channels, and the upper end of the positioning rod cavity 3 is provided with an exhaust channel 53 .
如图所示,所述内部流道包括横向流道54,作为优选的,该横向流道54选用陶瓷管,以加快流速,并减少温降。As shown in the figure, the internal flow channel includes a lateral flow channel 54. Preferably, the lateral flow channel 54 is made of a ceramic tube to increase the flow rate and reduce the temperature drop.
压铸机定位杆的铸造工艺,包括以下步骤:The casting process of the positioning rod of the die-casting machine includes the following steps:
步骤一、制作上述的铸造模具,卧置造型盒,并在造型盒内通过型砂制作出上模1、下模2、直浇道51、内浇道52、排气通道53及内部流道;Step 1, making the above-mentioned casting mold, placing the molding box horizontally, and making an upper mold 1, a lower mold 2, a sprue 51, an ingate 52, an exhaust channel 53 and an internal runner through molding sand in the molding box;
步骤二、溶铁,在熔炉中对铁质原料进行溶解;Step 2, dissolving iron, dissolving the iron raw material in the melting furnace;
步骤三、球化,将铁水倒入浇包中,铁水温度在1480±20℃时加入球化剂,该球化剂加入量为铁水质量的1.23%-1.27%;Step 3, spheroidizing, pouring the molten iron into the ladle, adding a nodulizer when the temperature of the molten iron is 1480±20°C, the amount of the nodulizer added is 1.23%-1.27% of the mass of the molten iron;
步骤四、铁水孕育,在铁水中加入孕育剂,孕育剂的分量为铁水质量的0.6%-0.8%;Step 4, inoculating molten iron, adding an inoculant to the molten iron, the amount of the inoculant being 0.6%-0.8% of the mass of the molten iron;
步骤五、浇注,立置模具本体,从直浇道倒入铁水,浇注温度1360±20℃,浇注时间10秒。Step 5, pouring, place the mold body vertically, pour molten iron from the sprue, the pouring temperature is 1360±20°C, and the pouring time is 10 seconds.
作为优选的,所述球化剂为稀土镁球化剂。Preferably, the nodulizer is a rare earth magnesium nodulizer.
作为优选的,所述步骤四中,铁水孕育在浇包中进行,或在步骤五中采用随流孕育的方式随铁水浇注进行孕育。Preferably, in step four, the molten iron is inoculated in a ladle, or in step five, inoculation with the molten iron is carried out in the manner of inoculation with flow.
本实用新型通过卧式制作模具,立式浇注的方式,并通过调高浇注温度,减慢浇注速度,上排气通道等方法,基本消除了气缩孔缺陷,加工后不良缺陷率<1%,大大提高了成品率,取得明显经济效益。The utility model makes the mold horizontally, pours vertically, and through methods such as increasing the pouring temperature, slowing down the pouring speed, and upper exhaust channels, etc., the defects of air shrinkage holes are basically eliminated, and the defective defect rate after processing is less than 1%. , greatly improving the yield and achieving significant economic benefits.
以上是对本实用新型的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present utility model, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations or modifications without violating the spirit of the present utility model. Replacement, these equivalent modifications or replacements are all included within the scope defined by the claims of the present application.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520287217.5U CN204817915U (en) | 2015-05-06 | 2015-05-06 | Casting mould of die casting machine locating lever |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520287217.5U CN204817915U (en) | 2015-05-06 | 2015-05-06 | Casting mould of die casting machine locating lever |
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| CN204817915U true CN204817915U (en) | 2015-12-02 |
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| CN201520287217.5U Expired - Fee Related CN204817915U (en) | 2015-05-06 | 2015-05-06 | Casting mould of die casting machine locating lever |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785714A (en) * | 2015-05-06 | 2015-07-22 | 广东恒成科技股份有限公司 | Casting Mold and Casting Process of Positioning Rod of Die-casting Machine |
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- 2015-05-06 CN CN201520287217.5U patent/CN204817915U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785714A (en) * | 2015-05-06 | 2015-07-22 | 广东恒成科技股份有限公司 | Casting Mold and Casting Process of Positioning Rod of Die-casting Machine |
| CN104785714B (en) * | 2015-05-06 | 2018-05-22 | 广东恒成科技股份有限公司 | Casting die and casting process of positioning rod of die casting machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20210506 |
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| CF01 | Termination of patent right due to non-payment of annual fee |