CN104006710B - A kind of full-automatic crushing system for oversized fragment and automatic-explosion method - Google Patents
A kind of full-automatic crushing system for oversized fragment and automatic-explosion method Download PDFInfo
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- CN104006710B CN104006710B CN201410216026.XA CN201410216026A CN104006710B CN 104006710 B CN104006710 B CN 104006710B CN 201410216026 A CN201410216026 A CN 201410216026A CN 104006710 B CN104006710 B CN 104006710B
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Abstract
The invention discloses a kind of full-automatic crushing system for oversized fragment and automatic-explosion method, this full-automatic crushing system comprises range-measurement system (3), control system (2) and breaker (1), wherein, described breaker comprises broken bore bit (4), telescopic arm (5) and fixed station (8); Described telescopic arm to be installed on described fixed station and to drive bore bit to move in three dimensions; Described range-measurement system is installed on telescopic arm (5) front end of breaker, and the distance measuring signal controlled fragmentation device that described control system is fed back based on range-measurement system implements fragmentation procedure.Range-measurement system applies in crushing system by the present invention cleverly, makes whole crushing system achieve unmanned control; Whole crushing system structure is simple, is easy to control, and substantially increases operating efficiency; Based on the automatic-explosion method of this crushing system, broken accurately by realizing the judgement of distance measuring signal, improve broken accuracy greatly.
Description
Technical field
The present invention relates to a kind of full-automatic crushing system for oversized fragment and automatic-explosion method.
Background technology
In mining process, no matter adopt shallow blasting, deep hole blasting or chamber blasting all can produce defective bulk.For bulk process remaining in mining blasting, it is a difficult problem quite thorny in mining production always.Although take relevant technical measures and means both at home and abroad, tested multiple bulk crushing method, as methods such as Concentrated charge, high-voltage pulse water jet, gas jet technique, laser technology, high-power electron beam technology, plasma, electric arc, microwave and thermonuclear explosions, comparatively speaking, the ripe method easy with technology of Application comparison mainly contains blasting procedure, mechanical crushing method two kinds.But there is following shortcoming: the broken explosive utilization rate of (1) blasting procedure is low, and manually directly enter stope and carry out secondary blasting, operational security is poor, and explosion produces a large amount of blasting fume, dust, produces serious influence to workman is healthy; (2) mechanical crushing method job safety, workman is without the need to entering bulk region, and can carry out Long-distance Control on ground, but need naked eyes to observe, labor strength is high, poor accuracy, and efficiency is lower.
Summary of the invention
The invention provides a kind of full-automatic crushing system for oversized fragment and automatic-explosion method, its object is to overcome above-mentioned prior art borehole blasting poor stability, hand labor intensity is high, the problem of poor accuracy and inefficiency.
For a full-automatic crushing system for oversized fragment, comprise range-measurement system 3, control system 2 and breaker 1, wherein, described breaker comprises broken bore bit 4, telescopic arm 5 and fixed station 8; Described telescopic arm to be installed on described fixed station and to drive bore bit to move in three dimensions;
Described range-measurement system is installed on telescopic arm 5 front end of breaker, and the distance measuring signal controlled fragmentation device that described control system is fed back based on range-measurement system implements fragmentation procedure.
The signal transmission direction of described range-measurement system is vertical with on level ground.
Described range-measurement system comprises LDMS and ultrasonic ranging system.
By Landline communication unit or wireless communication unit communication between described control system and breaker.
A kind of automatic-explosion method, the full-automatic crushing system for oversized fragment described in employing, comprises following step:
Step 1: the transmitter of setting range-measurement system is to the distance fixed value H0 every plug between level ground;
Step 2: control system sends control instruction, starts range-measurement system;
Step 3: when record be less than H0 from transmitter to the distance H of sillar 12 every plug 13 time, enter step 4, otherwise, enter step 5;
Step 4: control system sends control instruction by central data processor, makes telescopic arm 5 move down, and broken bore bit 4 starts brokenly rock, until the distance between sillar and range-measurement system 3 is greater than fixed value H0;
Step 5: control system 2 controls telescopic arm and moves to next scanning position, returns step 2 and processes next target object, until complete predetermined broken task.
Beneficial effect
The invention provides a kind of full-automatic crushing system for oversized fragment and automatic-explosion method, this full-automatic crushing system comprises range-measurement system 3, control system 2 and breaker 1, wherein, described breaker comprises broken bore bit 4, telescopic arm 5 and fixed station 8; Described telescopic arm to be installed on described fixed station and to drive bore bit to move in three dimensions; Described range-measurement system is installed on telescopic arm 5 front end of breaker, and the distance measuring signal controlled fragmentation device that described control system is fed back based on range-measurement system implements fragmentation procedure.In the development course of crushing system, do not occur automatic crushing device always, need a large amount of manpower and materials, range-measurement system applies in crushing system by the present invention cleverly, makes whole crushing system achieve unmanned control; Whole crushing system structure is simple, is easy to control, and substantially increases operating efficiency; Based on the automatic-explosion method of this crushing system, broken accurately by realizing the judgement of distance measuring signal, improve broken accuracy greatly; Based on control system, the distance fixed value H0 every plug between the transmitter of range-measurement system to level ground is changed, the fragmentation between any distance can be realized, make this crushing system and method can be adapted to carry out fragmentation in multiple environment.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is that range-measurement system is apart from range finding schematic diagram.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described further.
As shown in Figure 1, be overall structure schematic diagram of the present invention, a kind of full-automatic crushing system for oversized fragment, comprises range-measurement system 3, control system 2 and breaker 1, and wherein, described breaker comprises broken bore bit 4, telescopic arm 5 and fixed station 8; Described telescopic arm to be installed on described fixed station and to drive bore bit to move in three dimensions;
Described range-measurement system is installed on telescopic arm 5 front end of breaker, and the distance measuring signal controlled fragmentation device that described control system is fed back based on range-measurement system implements fragmentation procedure.
The signal transmission direction of described range-measurement system is vertical with level ground.
Described range-measurement system comprises LDMS and ultrasonic ranging system.
By Landline communication unit or wireless communication unit communication between described control system and breaker.
In the present embodiment, select LDMS, LDMS 3 is by laser transmitter projects laser pulse, laser pickoff receives the laser pulse of each reflection, the range finding of every bit is calculated by computing, distance measuring signal is transferred to control system 2, and control system 2 pairs of distance measuring signals judge and process.
As shown in Figure 2, be schematic diagram when range-measurement system of the present invention is found range;
A kind of automatic-explosion method, the full-automatic crushing system for oversized fragment described in employing, comprises following step:
Step 1: the transmitter of setting range-measurement system is to the distance fixed value H0 every plug between level ground;
Step 2: control system sends control instruction, starts range-measurement system;
Step 3: when record be less than H0 from transmitter to the distance H of sillar 12 every plug 13 time, enter step 4, otherwise, enter step 5;
Described is instrument conventional during explosion every filling in.
Step 4: control system sends control instruction by central data processor, makes telescopic arm 5 move down, and broken bore bit 4 starts brokenly rock, until the distance between sillar and range-measurement system 3 is greater than fixed value H0;
Step 5: control system 2 controls telescopic arm and moves to next scanning position, returns step 2 and processes next target object, until complete predetermined broken task, namely by the predetermined route scanning also complete all rocks to be broken of break process.
The present invention is reasonable in design, full automatic fragmentation can be carried out to oversized fragment, too much participate in without the need to manpower, get final product the full automatic fragmentation completing oversized fragment, its efficiency is high, and precision is high, and security is high, the broken time of oversized fragment can be shortened greatly, be conducive to the production capacity improving enterprise.
Claims (5)
1. the full-automatic crushing system for oversized fragment, it is characterized in that, comprise range-measurement system (3), control system (2) and breaker (1), wherein, described breaker comprises broken bore bit (4), telescopic arm (5) and fixed station (8); Described telescopic arm to be installed on described fixed station and to drive bore bit to move in three dimensions;
Described range-measurement system is installed on telescopic arm (5) front end of breaker, and the distance measuring signal controlled fragmentation device that described control system is fed back based on range-measurement system implements fragmentation procedure;
Described range-measurement system comprises LDMS and ultrasonic ranging system.
2. the full-automatic crushing system for oversized fragment according to claim 1, it is characterized in that, the signal transmission direction of described range-measurement system is vertical with level ground.
3. the full-automatic crushing system for oversized fragment according to any one of claim 1-2, is characterized in that, by Landline communication unit or wireless communication unit communication between described control system and breaker.
4. an automatic-explosion method, is characterized in that, adopts the full-automatic crushing system for oversized fragment described in any one of claim 1-3, comprises following step:
Step 1: the transmitter of setting range-measurement system is to the distance fixed value H0 every plug between level ground;
Step 2: control system sends control instruction, starts range-measurement system;
Step 3: when recording from transmitter to when being less than H0 every the distance H filling in sillar (12) (13), enter step 4, otherwise, enter step 5;
Step 4: control system sends control instruction by central data processor, telescopic arm (5) is moved down, and broken bore bit (4) starts brokenly rock, until the distance between sillar and range-measurement system (3) is greater than fixed value H0;
Step 5: control system (2) controls telescopic arm and moves to next scanning position, returns step 2 and processes next target object, until complete predetermined broken task.
5. automatic-explosion method according to claim 4, is characterized in that, by Landline communication unit or wireless communication unit communication between described control system and breaker.
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CN104006710B true CN104006710B (en) | 2015-10-07 |
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CN101975063A (en) * | 2010-09-10 | 2011-02-16 | 中国矿业大学 | Laser guided positioning and orientation device and method of roadheader |
CN101985878A (en) * | 2010-10-25 | 2011-03-16 | 张元杰 | Tunnel mining machine |
CN203061260U (en) * | 2013-01-04 | 2013-07-17 | 张家口宣化华泰矿冶机械有限公司 | Operating mechanism for crushing mine roadways |
CN103233732A (en) * | 2013-04-22 | 2013-08-07 | 江西华煤重装有限公司 | Remote control and integration online monitoring intelligent cantilever excavator |
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CN2793327Y (en) * | 2005-02-05 | 2006-07-05 | 史记 | Manless coal cutter under well |
CN101266134A (en) * | 2008-04-30 | 2008-09-17 | 山西焦煤集团有限责任公司 | Cantilever driving frame head posture measuring systems and its method |
CN201265418Y (en) * | 2008-09-01 | 2009-07-01 | 石家庄煤矿机械有限责任公司 | Automatic positioning and cutting system of development machine |
CN101915096A (en) * | 2010-08-20 | 2010-12-15 | 三一重型装备有限公司 | Development machine |
CN101975063A (en) * | 2010-09-10 | 2011-02-16 | 中国矿业大学 | Laser guided positioning and orientation device and method of roadheader |
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