CN104002483A - Thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and method - Google Patents
Thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and method Download PDFInfo
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- CN104002483A CN104002483A CN201410273375.5A CN201410273375A CN104002483A CN 104002483 A CN104002483 A CN 104002483A CN 201410273375 A CN201410273375 A CN 201410273375A CN 104002483 A CN104002483 A CN 104002483A
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Abstract
The invention discloses a thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and a method. The device is mainly composed of a conveying system, a temperature control system, a control system, a printing system and the like. The conveying system is composed of a motor, a conveying belt, a conveying guide rail and the like. The temperature control system is composed of an electromagnetic heater and a temperature sensor, the temperature sensor is connected with the electromagnetic heater, the temperature of magnetofluid is controlled by the temperature sensor, and the magnetofluid is made to reach optimized thermal molding forming temperature. The control system achieves control of an integrated system. The printing system is composed of a drawing meter, a permanent magnet, a magnetofluid vessel, the magnetofluid and the like. According to the thermal magnetic multi-field coupling electronic control magnetofluid compression molding 3D printing forming device and the method adopting the device, thermal molding forming is carried out on foam materials through high-temperature magnetofluid wave crests generated with the drawing meter as the center, the 3D printing technology is adopted, a compacting tool set or roller embossing equipment is avoided, cost is reduced, efficiency is improved, and patterns in any complex shape can be formed.
Description
Technical field
The invention belongs to processing of high molecular material forming field, refer in particular to the automatically controlled magnetic fluid compression moulding 3D printing shaping device and method of many couplings of a kind of heating power magnetic.
Background technology
Along with the rise of city opening and tourist industry, various tourist facilities, a large amount of construction of hotel, villa, also more and more higher to the requirement of Building Decoration Material, especially high-grade plastic wallpaper demand is increasing, but the plastic wallpaper of domestic production is at present the low grade products of plane pad pasting embossing substantially.By the perfect technology and art 3D embossment wallpaper merging, because of the theory of himself glamour, environmental protection fashion, mounting means, good homophonic decrease of noise functions easily, and the culture and arts that product contains promote and mould the perfection of space taste, for people have created a kind of health, aestheticism, high-quality life style, therefore more and more welcomed by the people freely.
At present, market is to the Requirement Increases of embossment wallpaper time, method technique and the device of producing embossment wallpaper are also increasing, but depart from traditional plane wallpaper production method, the ripe production technology of 3D embossment wallpaper and the apparatus and method for of method or 3D embossment thermoplastic shaping are the keys that 3D embossment wallpaper is produced.
For solving the above problems, patent " a kind of preparation method's (number of patent application 201210232245.8) of three-dimensional printing printing paper " proposes a kind of preparation method of three-dimensional printing printing paper, adopt industrial gelatine, polyacrylamide, polyvinyl alcohol, color-fixing agent etc., through mediating after even granulation, curtain coating is to the light face of 3 D grating or after casting film-forming, paste on the light face of 3 D grating.But the control that this needs are more accurate, and production process is comparatively complicated.The semi-finished product wallpaper that patent " a kind of foaming wallpaper production technology (number of patent application 201310334837.5) " proposes rolling is saturated in supercritical CO 2, then by stamping decorative pattern and pattern through printing equipment again after smooth warm-up mill foaming or by being with dapple warm-up mill to carry out foamable and embossing processing.But it is expensive to manufacture printing equipment or dapple warm-up mill, be only suitable for batch production.
The present invention proposes a kind of production method and device of the novel embossment wallpaper based on 3D printing technique, without making special printing die or warm-up mill emebosser, the quick 3D embossment printing and making that expanded material is carried out to thermoplastic engraving and realize the different wallpapers of batch quantity in order to describe high-temp magnetic fluid crest that the center of counting produces.
Summary of the invention
The object of the invention is to utilize the production method of 3D printing technique or complicated solid wall paper to replace printing die or warm-up mill emebosser, utilize to describe to count the high-temp magnetic fluid crest that center produces thermoplastic is carried out to thermoplastic engraving, Method And Principle is simple, efficiency is high, pattern can be very complicated, and be applicable to any batch production.
For achieving the above object, the present invention proposes many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic, and it is mainly made up of induction system, temperature-controlling system, control system and print system; Induction system is by motor, conveyer belt and can form by conveying; Temperature-controlling system is made up of electromagnetic heater and temperature sensor, in order to giving magnetic fluid Fast Heating, also can be equipped with cooling device, temperature sensor is to be connected with electromagnetic heater, by the temperature of temperature sensor control magnetic fluid, make it reach the thermoplastic shaping temperature of optimization; Control system is a kind of integrated system control, it is mainly by the input of printing three-dimensional model is analyzed, control temperature-controlling system and each and describe to count the voltage of required pulse electrode, control the parameter of magnetic fluid itself, thereby control motion and the power of corresponding magnetic fluid crest to expanded material; Print system forms by describing meter, permanent magnet, magnetic fluid vessel and magnetic fluid, and it completes the thermoplastic shaping to expanded material.
Many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic of the present invention, its expanded material is transported on guide rail by conveyer belt, pressing plate is fixed expanded material, temperature-controlling system and control system collaborative work, complete to describe high-temp magnetic fluid crest that the center of counting produces to expanded material thermoplastic shaping, and can 3D embossment wallpaper good thermoplastic be transported on conveyer belt conveying.
Adopt the method for many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic of the present invention mainly to comprise the following steps: the first step, induction system is transported to expanded material on the guide rail directly over magnetic fluid by conveyer belt, and pressing plate is fixed; Second step, the heating of temperature-controlling system control electromagnetic heater to magnetic fluid, regulates by temperature sensor, reaches the optimized thermoplastic shaping temperature of expanded material; The 3rd step, control system is analyzed the three-dimensional model of pattern, then controls each and describes to count corresponding pulsed electrode generation voltage, to regulate the hydromagnetic wave peak heights of generation; The 4th step, the voltage that print system produces because of pulsed electrode, by describing to count peculiar magnetization, magnetic fluid forms to describe the state center of counting, that hold crest projection, and this projection is carried out thermoplastic shaping to expanded material; The 5th step, clamp loose, can be transported to 3D embossment wallpaper good thermoplastic on conveyer belt by conveying.Expanded material can rolling, and the clamping of pressing plate can make the continuous 3D embossment wallpaper forming after expanded material thermoplastic be transported to conveyer belt, then winds up.
Many automatically controlled magnetic fluid compression moulding 3D printing shaping device induction systems of coupling of heating power magnetic of the present invention can be conveyer belts, can be also the devices of cylinder or other stable drive.
The automatically controlled magnetic fluid compression moulding 3D printing shaping devices of many of heating power magnetics of the present invention coupling to describe meter can be that diameter is the iron nickel filament of 25 μ m, can be also the greater or lesser conductive filament of diameter, can decide according to the quantity of required printing stamp and complexity.
The heating of many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic of the present invention can be Electromagnetic Heating, can be also eddy-current heating or other Fast Heating modes.Cooling can be directly cooling, can be also indirectly cooling.
The control parameter of many automatically controlled magnetic fluid compression moulding 3D printing shaping methods of coupling of heating power magnetic of the present invention can be the size of pulsed electrode voltage, can be also temperature or the viscosity of magnetic fluid, thereby controls the degree of depth that 3D embossment is printed.
The material of many automatically controlled magnetic fluid compression moulding 3D printing shaping method of coupling institutes of heating power magnetic of the present invention moulding can be expanded material, can be also that other can produce the material of better plastic deformation at a certain temperature.
Many automatically controlled magnetic fluid compression moulding 3D printing shaping device beneficial effects of coupling of a kind of heating power magnetic of the present invention are to introduce 3D printing technique, abandon the production method that need to manufacture the solid wall paper of special printing die or roller emebosser or complexity to 3D embossment wallpaper, the efficiency of printing is improved significantly, printing more complicated decalcomania is easier to realize, save the cost of making printing die or roller emebosser, meet the need of market, can produce fast any batch, apparatus of the present invention have Method And Principle simple simultaneously, efficiency is high, simple to operate, for all completely applicable advantages of various batch productions.
Brief description of the drawings
Fig. 1 is many automatically controlled magnetic fluid compression moulding 3D printing shaping apparatus structure schematic diagrames of coupling of heating power magnetic of the present invention.
Fig. 2 is the schematic diagram of many automatically controlled magnetic fluid compression moulding 3D printing shaping methods of coupling of heating power magnetic of the present invention.
Fig. 3 is the front view that the automatically controlled magnetic fluid compression moulding 3D printing shaping devices of many of heating power magnetics of the present invention coupling can conveying.
Fig. 4 is the top view that the automatically controlled magnetic fluid compression moulding 3D printing shaping devices of many of heating power magnetics of the present invention coupling can conveying.
In figure: 1. ball-screw, 2. pressing plate, 3. motor, 4. magnetic fluid vessel, 5. permanent magnet, 6. can conveying, 7. control line, 8. control system, 9. conveyer belt, 10. support, 11. expanded materials, 12. magnetic fluids, 13. describe meter, 14. permanent magnets, 15. pulsed electrodes, 16. rubber axle sleeves, 17. bearing blocks, 18. back-moving springs, 19. rolling bearings, 20. multidiameters.
Detailed description of the invention
Many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic of the present invention, as shown in Figure 1, are mainly made up of induction system, temperature-controlling system (not shown), control system 8 and print system; Induction system is by motor 3, conveyer belt 4 and can form by conveying 6, can be made up of rubber axle sleeve 16, bearing block 17, back-moving spring 18, rolling bearing 19, multidiameter 20 etc. by conveying 6, as shown in Figure 3,4; Temperature-controlling system is made up of electromagnetic heater, temperature sensor, and temperature sensor is to be connected with electromagnetic heater, by the temperature of temperature sensor control magnetic fluid 12, makes it reach the thermoplastic shaping temperature of optimization; Control system 8 is a kind of integrated system control, controls the parameter of magnetic fluid 12 own, thereby controls motion and the power of magnetic fluid crest to expanded material 11; Print system by describing to count 13, permanent magnet 14, magnetic fluid vessel 4 and magnetic fluid 12 form, and completes the thermoplastic shaping to expanded material 11.
Adopt the method for many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic of the present invention, principle as shown in Figure 2, mainly comprise the following steps: the first step, induction system by conveyer belt 9 by expanded material 11 be transported to directly over magnetic fluid vessel 4 can the rubber axle sleeve 16 of conveying 6 on, and back-moving spring 18 is pressed down and makes rubber axle sleeve 16 concordant and fixing with guide level with pressing plate 2; Second, the electromagnetic heater that control system 8 is controlled temperature-controlling system heats magnetic fluid 12, tests to reach the optimized thermoplastic shaping temperature of expanded material 11 by the temperature sensor of control line 7; The 3rd step, the analysis of the three-dimensional model of control system 8 to pattern, then controls each and describes to count 13 corresponding pulsed electrodes 15 and produce voltage, to regulate the hydromagnetic wave peak heights of generation; The 4th step, print system is because of pulsed electrode 15 voltage producing and the magnetic of describing to count 13 below permanent magnets 5, make to describe to count the distinctive magnetization of 13 generation, magnetic fluid 12 forms to describe to count state centered by 13, that hold peak shape projection, thereby expanded material 11 is carried out to thermoplastic shaping; The 5th step, can be transported to 3D embossment wallpaper good thermoplastic on conveyer belt by conveying 6.
The above is concrete equipment of the present invention and process condition, coordinates each figure to be explained.But the present invention is not limited to above-described concrete equipment and technical process, any based on above-mentioned said for relevant device amendment or replacement, any based on the above-mentioned said part for related process adjustment, as long as within the scope of realm of spirit of the present invention, all belong to the present invention.
Claims (6)
1. many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic, is characterized in that: be mainly made up of induction system, temperature-controlling system, control system and print system; Induction system is by motor, conveyer belt and can form by conveying; Temperature-controlling system is made up of electromagnetic heater and temperature sensor, and temperature sensor is to be connected with electromagnetic heater; Control system is a kind of integrated system control, and it is mainly by the input of printing three-dimensional model is analyzed, and controls temperature-controlling system and describes to count the voltage of required pulse electrode with each, thereby control motion and the power of corresponding magnetic fluid crest to expanded material; Print system forms by describing meter, permanent magnet, magnetic fluid vessel and magnetic fluid; Expanded material is transported on guide rail by conveyer belt, pressing plate is fixed expanded material, temperature-controlling system and control system collaborative work, complete to describe high-temp magnetic fluid crest that the center of counting produces to expanded material thermoplastic shaping, and can 3D embossment wallpaper good thermoplastic be transported on conveyer belt conveying.
2. many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic according to claim 1, is characterized in that: induction system can be conveyer belt, or cylinder.
3. many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic according to claim 1, it is characterized in that: describing meter can be that diameter is the iron nickel filament of 25 μ m, or the greater or lesser conductive filament of diameter, can decide according to the quantity of required printing stamp and complexity.
4. many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic according to claim 1, is characterized in that: the heating of temperature-controlling system can be Electromagnetic Heating, can be also eddy-current heating or other Fast Heating modes; Also can be equipped with cooling device, cooling can be directly cooling, can be also indirectly cooling.
5. many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic according to claim 1, is characterized in that: the control parameter of control system can be the size of pulsed electrode voltage, can be also temperature or the viscosity of magnetic fluid.
6. adopt the forming method of many automatically controlled magnetic fluid compression moulding 3D printing shaping devices of coupling of heating power magnetic claimed in claim 1, it is characterized in that: mainly comprise the following steps: the first step, induction system is transported to expanded material on the guide rail directly over magnetic fluid by conveyer belt, and pressing plate is fixed; Second step, the heating of temperature-controlling system control electromagnetic heater to magnetic fluid, regulates by temperature sensor, reaches the optimized thermoplastic shaping temperature of expanded material; The 3rd step, control system is analyzed the three-dimensional model of pattern, then controls each and describes to count corresponding pulsed electrode generation voltage, to regulate the hydromagnetic wave peak heights of generation; The 4th step, the voltage that print system produces because of pulsed electrode, by describing to count peculiar magnetization, magnetic fluid forms to describe the state center of counting, that hold crest projection, and this projection is carried out thermoplastic shaping to expanded material; The 5th step, can be transported to 3D embossment wallpaper good thermoplastic on conveyer belt by conveying.
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CN104608382A (en) * | 2015-01-19 | 2015-05-13 | 西安交通大学 | In-space-capsule 3D printing device for microgravity environment |
CN104626580B (en) * | 2014-12-12 | 2016-08-17 | 南京光锥信息科技有限公司 | A kind of 3D printing mechanism based on magnetic ball and Method of printing |
CN106393563A (en) * | 2016-11-11 | 2017-02-15 | 北京化工大学 | 3D copying equipment |
CN109648844A (en) * | 2018-11-23 | 2019-04-19 | 上海萃钛智能科技有限公司 | A kind of 3D printing equipment and 3D printing method |
WO2019125464A1 (en) * | 2017-12-21 | 2019-06-27 | Hewlett-Packard Development Company, L.P. | Emptying vessels in a build device |
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