CN103990790A - Casting production system - Google Patents
Casting production system Download PDFInfo
- Publication number
- CN103990790A CN103990790A CN201410153827.6A CN201410153827A CN103990790A CN 103990790 A CN103990790 A CN 103990790A CN 201410153827 A CN201410153827 A CN 201410153827A CN 103990790 A CN103990790 A CN 103990790A
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- China
- Prior art keywords
- bed
- cooling
- vibrating
- vibrating bed
- production system
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- 238000005266 casting Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 64
- 238000000465 moulding Methods 0.000 claims abstract description 20
- 239000012535 impurity Substances 0.000 claims abstract description 8
- 239000006096 absorbing agent Substances 0.000 claims description 6
- 230000035939 shock Effects 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 3
- 238000013016 damping Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 2
- 238000001914 filtration Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 7
- 239000004576 sand Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000896693 Disa Species 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Abstract
The invention discloses a casting production system. The casting production system comprises a molding machine, a cooling device, an impurity removing device and a discharging device. The cooling device comprises a cooling bed and a conveying device. The molding machine is connected to the position of an inlet of the cooling bed of the cooling device. The impurity removing device comprises a vibrating bed arranged in an inclined mode, a filtering screen and a damping piece which is arranged at the bottom of the vibrating bed. The lower end of the vibrating bed is provided with an inlet, and the higher end of the vibrating bed is provided with an outlet. An outlet of the cooling bed is formed above the inlet of the vibrating bed, a baffle is arranged between the inlet of the vibrating bed and the outlet of the cooling bed in a lap-joint mode, the higher end of the baffle is located above a conveying belt of the conveying device and the discharging device is connected to the position of the outlet of the vibrating bed. The casting production system has the advantages that the service life of the system is prolonged, the replacing frequency of parts is lowered and the conveying efficiency is increased.
Description
Technical field
The present invention relates to Mechanical processing of casting technical field, be specifically related to a kind of castings production system.
Background technology
In Mechanical processing of casting field, adopting DISA(enlightening sand) production line has very large superiority, can guarantee stable and reliable product quality, and the quality of production, efficiency have obtained very large progress.In enlightening sand production line production process, by technological transformation, increased old sand, molding sand moisture content is controlled automatically, improved dust pelletizing system to stablize the clay content of old sand, reduced the impact of human factor, guaranteed that moulding-sand property is stable.
Yet, in castings production process, foundry goods on enlightening sand line is cooling bed, be turned to vibrations during feed station, be easy to cause foundry goods card to fall on cooling belt, because temperature more than foundry goods is more than 200 ℃, in the past for a long time, easily burn cooling belt, and every replacing once cooling belt all need to stop production 1-2 days, cause larger economic loss.
Therefore, how to provide a kind of castings production system, to extend the service life of system, reduce part replacement number of times, improve transfer efficiency, become the technical problem that those skilled in the art's an urgent demand solves.
Summary of the invention
For solving the technical problem existing in background technology, the present invention proposes a kind of castings production system, in the service life of its extension fixture, reduces part replacement number of times, improves transfer efficiency.
A kind of castings production system that the present invention proposes, comprise: for the moulding machine of moulding castings, for the cooling device of cooling described foundry goods, for screening out knot screen and the drawing mechanism of the impurity of described foundry goods, moulding machine, cooling device, knot screen and drawing mechanism are connected successively;
Cooling device comprises the cooling bed of cooling described foundry goods and at the transmitting device of the described foundry goods of cooling bed interior transmission, a cooling bed side is provided with input port, and opposite side is provided with delivery outlet, and moulding machine is connected to cooling bed place, input port;
Knot screen comprises tilting vibrating bed, be positioned at the filter screen of vibrating bed, be located at many groups shock absorber part of vibrating bed bottom, vibrating bed low side is provided with input port, the high-end delivery outlet that is provided with, cooling bed delivery outlet is positioned at the top, input port of vibrating bed, and lap lagging between the input port of vibrating bed and cooling bed delivery outlet, the upper end of baffle plate is positioned at the top of the conveyer belt of conveyer, and drawing mechanism is connected to the equipped at outlet port of vibrating bed.
Preferably, shock absorber part is elastic component.
Preferably, the base plate of filter screen and vibrating bed be arranged in parallel.
Preferably, baffle plate adopts metal material to make.
In the present invention, castings production system comprises moulding machine, cooling device, knot screen, and drawing mechanism, cooling device comprises cooling bed and transmitting device, moulding machine is connected to the cooling bed place, input port at cooling device, knot screen comprises tilting vibrating bed, filter screen, be located at the shock absorber part of vibrating bed bottom, vibrating bed low side is provided with input port, the high-end delivery outlet that is provided with, cooling bed delivery outlet is positioned at the top, input port of vibrating bed, and lap lagging between the input port of vibrating bed and cooling bed delivery outlet, the high-end top that is positioned at the conveyer belt of conveyer of baffle plate, drawing mechanism is connected to the equipped at outlet port of vibrating bed.By castings production system is optimized to design, after foundry goods moulding, foundry goods carried out cooling and screens out impurity, improving the operating efficiency of casting quality and foundry goods transmitting procedure, reducing the impaired probability of system unit simultaneously, extend the service life of system, reduced part replacement number of times.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of castings production system of proposing of the present invention.
The specific embodiment
As shown in Figure 1, Fig. 1 is the schematic diagram of a kind of castings production system of proposing of the present invention.
With reference to Fig. 1, a kind of castings production system that the present invention proposes, comprising: moulding machine 1, cooling device 2, knot screen 3, baffle plate 4, drawing mechanism 5;
Cooling device 2 comprise for cooling foundry goods cooling bed 21 and at the transmitting device 22 of cooling bed 21 interior transmission foundry goods, cooling bed 21 1 sides are provided with input port, opposite side is provided with delivery outlet, moulding machine 1 is connected to cooling bed 21 place, input port;
Knot screen 3 comprises tilting vibrating bed 31, in vibrating bed 31, be provided with for screening out the filter screen 32 of foundry goods impurity, filter screen 32 be arranged in parallel with the base plate of vibrating bed 31, and in the bottom of vibrating bed 31, be provided with many groups for the elastic component 33 of damping, the low side of vibrating bed 31 is provided with input port, the high-end delivery outlet that is provided with, cooling bed 21 delivery outlet is positioned at the top, input port of vibrating bed 31, and overlap metal baffle 4 between the input port of vibrating bed 31 and cooling bed 21 delivery outlet, the upper end of metal baffle 4 is positioned at the top of the conveyer belt 221 of transmitting device 22, drawing mechanism 5 is connected to the equipped at outlet port of vibrating bed 31.
In the present embodiment, castings production system comprises moulding machine 1, cooling device 2, knot screen 3, and drawing mechanism 5, cooling device 2 comprises cooling bed 21 and transmitting device 22, moulding machine 1 is connected to the place, cooling bed 21 input port at cooling device 2, knot screen 3 comprises tilting vibrating bed 31, filter screen 32, be located at the shock absorber part 33 of vibrating bed 31 bottoms, vibrating bed 31 low sides are provided with input port, the high-end delivery outlet that is provided with, cooling bed 21 delivery outlet is positioned at the top, input port of vibrating bed 31, and overlap metal baffle 4 between the input port of vibrating bed 31 and cooling bed 21 delivery outlet, the high-end top that is positioned at the conveyer belt 221 of conveyer 22 of metal baffle 4, drawing mechanism 5 is connected to the equipped at outlet port of vibrating bed 31.By castings production system is optimized to design, after foundry goods moulding, foundry goods carried out cooling and screens out impurity, improving the operating efficiency of casting quality and foundry goods transmitting procedure, reducing the impaired probability of system unit simultaneously, extend the service life of system, reduced part replacement number of times.
In the course of the work, start castings production system, in moulding machine 1 foundry goods of moulding fall cooling device 2 cooling bed 21 on, transmitting device 21 makes foundry goods in cooling bed 21 interior transmission, and casting temperature is declined.Thereafter, the foundry goods through lowering the temperature relies on the mode of high-low-position to be admitted to the low side input port of vibrating bed 31 by cooling bed 21 delivery outlet, thereby drops on filter screen 32.Between the input port of vibrating bed 31 and cooling bed 21 delivery outlet, overlap metal baffle 4, the upper end of metal baffle 4 is positioned at the top of the conveyer belt 221 of transmitting device 22, at foundry goods, from cooling bed 21, be transferred to the process of vibrating bed 31, metal baffle 4 prevents that foundry goods card from falling on conveyer belt 221, and due to the high temperature of foundry goods, cause conveyer belt 221 to be burned or to cause frame for movement to be stuck.Subsequently, start knot screen 3, filter screen 32 vibrations, thereby the impurity that foundry goods adheres to is screened out on filter screen 32, simultaneously foundry goods is along with the vibrations of filter screen 32 are transferred to the equipped at outlet port of vibrating bed 31, the vibrations of elastic component 33 restriction vibrating beds 31, in order to avoid shake foundry goods go out from vibrating bed 31.Open drawing mechanism 5, foundry goods is sent castings production system.
In specific implementation process, baffle plate 4 adopts metal material to make, and the high temperature foundry goods that can not fallen thereon burns out, and metal material has the advantages that heat conduction is fast simultaneously, makes foundry goods thereon further to lower the temperature.
Filter screen 32 be arranged in parallel with the base plate of vibrating bed 31, is convenient to foundry goods transmission to high-end delivery outlet from the input port of the low side of vibrating bed 31.
The above; it is only the preferably specific embodiment of the present invention; but protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; according to technical scheme of the present invention and inventive concept thereof, be equal to replacement or changed, within all should being encompassed in protection scope of the present invention.
Claims (4)
1. a castings production system, is characterized in that, comprising:
For the moulding machine (1) of moulding castings, for the cooling device (2) of cooling described foundry goods, for screening out knot screen (3) and the drawing mechanism (5) of the impurity of described foundry goods, moulding machine (1), cooling device (2), knot screen (3) and drawing mechanism (5) are connected successively;
The transmitting device (22) that cooling device (2) comprises cooling bed (21) of cooling described foundry goods and transmit described foundry goods in cooling bed (21), cooling bed (21) one sides are provided with input port, opposite side is provided with delivery outlet, and moulding machine (1) is connected to the place, input port of cooling bed (21);
Knot screen (3) comprises tilting vibrating bed (31), be positioned at the filter screen (32) of vibrating bed (31), be located at many groups shock absorber part (33) of vibrating bed (31) bottom, vibrating bed (31) low side is provided with input port, the high-end delivery outlet that is provided with, the delivery outlet of cooling bed (21) is positioned at the top, input port of vibrating bed (31), and lap lagging (4) between the input port of vibrating bed (31) and the delivery outlet of cooling bed (21), the upper end of baffle plate (4) is positioned at the top of the conveyer belt (221) of transmitting device (22), drawing mechanism (5) is connected to the equipped at outlet port of vibrating bed (41).
2. castings production system according to claim 1, is characterized in that, shock absorber part (33) is elastic component.
3. castings production system according to claim 1, is characterized in that, filter screen (32) be arranged in parallel with the base plate of vibrating bed (31).
4. castings production system according to claim 1, is characterized in that, baffle plate (4) adopts metal material to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410153827.6A CN103990790B (en) | 2014-04-16 | 2014-04-16 | A kind of castings production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410153827.6A CN103990790B (en) | 2014-04-16 | 2014-04-16 | A kind of castings production system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103990790A true CN103990790A (en) | 2014-08-20 |
| CN103990790B CN103990790B (en) | 2016-06-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410153827.6A Active CN103990790B (en) | 2014-04-16 | 2014-04-16 | A kind of castings production system |
Country Status (1)
| Country | Link |
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| CN (1) | CN103990790B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962150A (en) * | 2017-12-03 | 2018-04-27 | 江苏长友特钢机械有限公司 | The processing of integral type hot investment casting molding sand and sand-filling apparatus |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000084657A (en) * | 1998-09-10 | 2000-03-28 | Sintokogio Ltd | Casting cooling and taking-out device |
| CN201439118U (en) * | 2008-12-22 | 2010-04-21 | 中国汽车工业工程公司 | Arrangement of shakeout machine |
| CN101823145A (en) * | 2010-05-28 | 2010-09-08 | 大久保技术引进(马鞍山)有限公司 | Continuous model casting device of metal |
| CN201760592U (en) * | 2010-05-28 | 2011-03-16 | 大久保技术引进(马鞍山)有限公司 | Metallic continuous model casting device |
| JP2012020307A (en) * | 2010-07-14 | 2012-02-02 | Sintokogio Ltd | Shake-out machine and water spraying and cooling method of broken-out and recovered sand using the same |
| CN203209627U (en) * | 2013-04-18 | 2013-09-25 | 界首市铁红机电有限公司 | Molding sand separation device for casting motor housing |
| CN203817377U (en) * | 2014-04-16 | 2014-09-10 | 宁国东方碾磨材料股份有限公司 | Casting production system |
-
2014
- 2014-04-16 CN CN201410153827.6A patent/CN103990790B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000084657A (en) * | 1998-09-10 | 2000-03-28 | Sintokogio Ltd | Casting cooling and taking-out device |
| CN201439118U (en) * | 2008-12-22 | 2010-04-21 | 中国汽车工业工程公司 | Arrangement of shakeout machine |
| CN101823145A (en) * | 2010-05-28 | 2010-09-08 | 大久保技术引进(马鞍山)有限公司 | Continuous model casting device of metal |
| CN201760592U (en) * | 2010-05-28 | 2011-03-16 | 大久保技术引进(马鞍山)有限公司 | Metallic continuous model casting device |
| JP2012020307A (en) * | 2010-07-14 | 2012-02-02 | Sintokogio Ltd | Shake-out machine and water spraying and cooling method of broken-out and recovered sand using the same |
| CN203209627U (en) * | 2013-04-18 | 2013-09-25 | 界首市铁红机电有限公司 | Molding sand separation device for casting motor housing |
| CN203817377U (en) * | 2014-04-16 | 2014-09-10 | 宁国东方碾磨材料股份有限公司 | Casting production system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962150A (en) * | 2017-12-03 | 2018-04-27 | 江苏长友特钢机械有限公司 | The processing of integral type hot investment casting molding sand and sand-filling apparatus |
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| Publication number | Publication date |
|---|---|
| CN103990790B (en) | 2016-06-01 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A casting production system Granted publication date: 20160601 Pledgee: China Construction Bank Corporation Ningguo sub branch Pledgor: NINGGUO DONGFANG MILLING MATERIAL CO.,LTD. Registration number: Y2024980000461 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |