CN103980805B - Self-repair polyurethane (PU) residual rust paint with functions of transforming and stabilizing rust layers - Google Patents

Self-repair polyurethane (PU) residual rust paint with functions of transforming and stabilizing rust layers Download PDF

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Publication number
CN103980805B
CN103980805B CN201410217671.3A CN201410217671A CN103980805B CN 103980805 B CN103980805 B CN 103980805B CN 201410217671 A CN201410217671 A CN 201410217671A CN 103980805 B CN103980805 B CN 103980805B
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rust
paint
coating
component
acid
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CN103980805A (en
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唐囡
杨又华
张宇
邓静伟
刘福春
韩恩厚
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Institute of Metal Research of CAS
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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Institute of Metal Research of CAS
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jiangxi Electric Power Co Ltd
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Abstract

The invention provides self-repair polyurethane (PU) residual rust paint with the functions of transforming and stabilizing rust layers. The self-repair PU residual rust paint comprises synthetic resin, an acid composition, auxiliaries, solvents, curing agents and the like. A preparation method of the self-repair PU residual rust paint is characterized by coating the acid composition by utilizing a coupling agent and then preparing the self-repair PU residual rust paint with the coated acid composition. The self-repair PU residual rust paint has the beneficial effects that the prepared completely coated acid composition has good dispersibility and compatibility in the PU paint, thus solving the problem of paint coat bubbling due to high solubility of the non-coated acid composition after the non-coated acid composition is directly added; the acid composition can be released slowly under the condition that water exists on the boundary of the paint coat and the base material to transform the rust layers and then form stable rust layer products; the paint has the functions of phosphatizing and self-repairing corrosion-free steel and iron. The paint has very strong rust layer transformation and stabilization capacities and can be widely applied to anti-corrosion construction of steel structure parts on which rust layers are difficult to completely remove.

Description

There is the polyurethane selfreparing on rust paint of rusty scale conversion and stabilization
Technical field
The present invention relates to a kind of polyurethane selfreparing on rust paint with rusty scale conversion and stabilization, belong to coating technology Field.
Background technology
Phosphoric acid and tannic acid are a kind of important component of environment-friendly type on rust paint.As Chinese patent CN1084906 discloses A kind of aqueous corrosion resisting paint without need of cleaning rust, its component include synthetic resin emulsion, turn rust stable rust, infiltration degreaser, phosphating passivator, Water, its transfer rust stabilizer is oxalic acid, tartaric acid, tannic acid, phosphoric acid.Chinese patent CN1052317 discloses a kind of aqueous band Rust coating, is made up of synthetic resin emulsion, transforming agent, thickener, coalescents, freeze-thaw stabiliser and other auxiliary agents, its transfer Agent is tannic acid or gallic acid.Thus it is seen that phosphoric acid and tannic acid are mainly used in waterborne rusted paint, be not suitable for Solvent reducible coatings.This is because the moisture in phosphoric acid is incompatible with solvent based coating film forming matter, in addition directly apply in solvent-borne type Add phosphoric acid and tannic acid can make coating severe blister in material, cause the protective effect of coating to lose.
Content of the invention
The purpose of the present invention is, in order to phosphoric acid and tannic acid are more particularly in solvent based coating, solves acidification Compound and the consistency problem of solvent based coating film forming matter;And also to solving them to cause painting because solubility is big The difficult problem that layer bubbles, the present invention proposes a kind of polyurethane selfreparing on rust paint with rusty scale conversion and stabilization.
Realization the technical scheme is that, the present invention adds the acidic composition after coating, shape in polyurethane coating One-tenth can hinder corrosive medium infiltration polyurethane selfreparing band, thus obtain have rusty scale conversion and stabilization polyurethane from Repair on rust paint.
The present invention has rusty scale conversion and the polyurethane selfreparing on rust paint of stabilization is made up of following two components:
Component one includes following components and content(In parts by mass):
Synthetic resin 50~80;
Auxiliary agent 0.5~5;
Acidic composition 0.5~15;
Pigment 1~25;
Solvent 20~50;
Component two includes following components and content(In parts by mass):
Solvent 0~75;
Curing agent 25~100;
Component one with the proportioning of component two is(100:1)~(100:80);
Described acidic composition is the mixture of acid mineral thing and organic acid.Acid mineral thing is metaphosphoric acid, phosphoric acid Dihydric salt.Metaphosphoric acid with the mass ratio of dihydric phosphate is(1:0.1)~(1:10);Dihydric phosphate such as aluminium dihydrogen phosphate, phosphoric acid Dihydro zinc, phosphate dihydrogen manganese, barium dihydrogen phosphate, ammonium dihydrogen phosphate etc..Organic acid is one of phytic acid, tannic acid or their mixing Thing.Acid mineral thing with the mass ratio of organic acid is(1:0.1)~(1:10).
Described acidic composition is the acidic composition that coupling agent coating is processed.Described coupling agent is silane coupled Agent.Silane coupler includes vinyl-based, chlorocarbon class, ammonia alkyl class, polyurethane alkyl, methacryloxypropyl alkyls, sulfur-bearing Alkyl class etc., trade names such as WD-26, A150, WD-50, KH550, WD-60, KH560, WD70, KH570 etc..
Synthetic resin is one of Hydroxylated acrylic resin or hydroxy polyester resin or their mixture.Changxing can be selected from The ETERAC 7307-2-PM-70 of chemical industry limited company, ETERAC 7328-S-50, ETERAC 7331-1-XS- 70、ETERAC7331-2-X-70.
Curing agent is isocyanates curing agent, the such as D-170N of Mitsui Wu Tian KCC, D-170HN, D-172N, D-177N etc..
Pigment is titanium white, iron oxide yellow, phthalocyanine green, ultramarine, zinc oxide, zinc white etc..
Solvent is to prepare conventional solvent in polyurethane coating, such as toluene, dimethylbenzene, butyl acetate, MEK, dimethyl Formamide etc..
Described auxiliary agent is the conventional dispersant of coating, defoamer, levelling agent, anti-settling agent.Dispersant such as BYK company Disperbyk®-110、Disperbyk®-170、Disperbyk®-171、Disperbyk®-174.Defoamer such as nanmu The chemical conversion OX-60 of Zhu Shi people's commune, OX-88M, OX-70,#1950、#1951.The Glide 100 of levelling agent such as Tego chemical company, Glide ZG 400、Glide 406、Glide 410.Anti-settling agent such as organic modified bentonite class, trade share as modest in Taiwan moral The VISCOGEL B4 of Co., Ltd, VISCOGEL ED.
The present invention has the preparation method of the polyurethane selfreparing on rust paint of rusty scale conversion and stabilization, and its process is such as Under:
(1)The preparation of coating acidic composition
Add solvent in a kettle., add the synthetic resin of 0.3% ~ 1% solvent quality, after uniformly mixing, add 2% ~ The acidic composition of 10% quantity of solvent, stirs 0.2 ~ 1h under 500 ~ 1500rpm, then grinds 2 ~ 12h, test fineness≤40 m Take out base-material afterwards, the mass ratio by synthetic resin and curing agent is(100:10)~(100:80)Add curing agent, 500 ~ 0.2 ~ 1h is stirred under 1500rpm.Then react 2 ~ 5h in 60 ~ 80 DEG C of temperature, be centrifuged the solid obtaining after cooling and carry out solvent Cleaning, through 60 ~ 80 DEG C of spray drying, air-flow crushings, obtains coating acidic composition.
(2)Above-mentioned coating acidic composition is added in synthetic resin, auxiliary agent, pigment and solvent, and dispersion is ground, and is gathered Urethane selfreparing on rust paint component one;
(3)The component two of polyurethane selfreparing on rust paint only need to dissolve curing agent solvent;Component two is added Enter in component one, form within ambient temperature curing 1~7 day polyurethane selfreparing band rust coating.
The invention has the beneficial effects as follows, the present invention can get a kind of complete acidic composition of coating;The acid combination of coating Thing has dispersiveness and compatibility well in polyurethane coating, solves the acidic composition being directly added into not coating due to it Solubility high and cause a difficult problem for coating foaming, acidic composition can be slow in the case that coating has water with substrate interface Release, produces transformation to rusty scale, then forms stable rusty scale product;The iron and steel of non-corroding is produced phosphorization and from Repair.In addition, this polyurethane selfreparing on rust paint has good bin stability.
Preparation method of the present invention is applied to the rule of the polyurethane selfreparing on rust paint with rusty scale conversion and stabilization Modelling produces;Polyurethane selfreparing on rust paint product of the present invention can be widely applied to be difficult to the steel construction portion of fully erased rusty scale The Anticorrosion Construction of position.
Specific embodiment
The preparation of coating acidic composition:
Add solvent in a kettle., add the ETERAC 7307-2-PM-70 resin of 0.6% solvent quality, uniformly mix After conjunction, the metaphosphoric acid of addition 2% quantity of solvent, the zinc dihydrogen phosphate of 1% quantity of solvent, the phytic acid of 1% quantity of solvent, stir at 600 rpm 0.3h, then grinds 4h, takes out base-material, add the 172N curing agent of 0.3% solvent quality after test fineness≤40 m, 0.5h is stirred under 1000rpm.Then react 3h at 70 DEG C, be centrifuged the solid obtaining after cooling and carry out solvent clean, 70 DEG C of sprayings Dry, air-flow crushing, obtains coating acidic composition.
The preparation of polyurethane selfreparing on rust paint:
Comparative example 1:
Add 64kg ETERAC 7307-2-PM-70 resin in a reservoir, under stirring, then add 0.5kg Disperbyk®- 110 dispersants, 0.5kg VISCOGEL ED anti-settling agent, 14.5kg MEK, do not have coating process 5.5kg Acidic composition(2.75kg metaphosphoric acid, 1.375kg zinc dihydrogen phosphate, 1.375kg phytic acid)In 15kg titanium dioxide, stir 40 points Clock, then these resin compounds are ground, obtain the component one of polyurethane selfreparing on rust paint;In other container 50kg 172N curing agent is dissolved in 50kg butyl acetate, makes the component two of polyurethane selfreparing on rust paint;By component One:Component two=100:65 ratio is added to component two in component one, forms polyurethane selfreparing band within ambient temperature curing 7 days Rust coating.
Embodiment 1:
Add 64kg ETERAC 7307-2-PM-70 resin in a reservoir, under stirring, then add 0.5kg Disperbyk®- 110 dispersants, 0.5kg VISCOGEL ED anti-settling agent, 14.5kg MEK, the above-mentioned coating of 5.5kg are acid Composition and 15kg titanium dioxide, stir 40 minutes;Again these resin compounds are ground, obtain polyurethane selfreparing band rust The component one of coating;Other container is dissolved in 50kg 172N curing agent in 50kg butyl acetate, makes polyurethane certainly Repair the component two of on rust paint;By component one:Component two=100:65 ratio is added to component two in component one, normal temperature Lower solidification forms polyurethane selfreparing band rust coating for 7 days.
Embodiment 2:
Add 64kg ETERAC 7307-2-PM-70 resin in a reservoir, under stirring, then add 0.5kg Disperbyk®- 110 dispersants, 0.5kg VISCOGEL ED anti-settling agent, 18.8kg MEK, the above-mentioned coating of 1.2kg are acid Composition and 15kg titanium dioxide, stir 40 minutes;Again these resin compounds are ground, obtain polyurethane selfreparing band rust The component one of coating;Other container is dissolved in 50kg 172N curing agent in 50kg butyl acetate, makes polyurethane certainly Repair the component two of on rust paint;By component one:Component two=100:65 ratio is added to component two in component one, normal temperature Lower solidification forms polyurethane selfreparing band rust coating for 7 days.
Embodiment 3:
Add 64kg ETERAC 7307-2-PM-70 resin in a reservoir, under stirring, then add 0.5kg Disperbyk®The acid combination of -110 dispersants, 0.5kg VISCOGEL ED anti-settling agent, 7kg MEK, the above-mentioned coating of 13kg Thing and 15kg titanium dioxide, stir 40 minutes;Again these resin compounds are ground, obtain polyurethane selfreparing on rust paint Component one;Other container is dissolved in 50kg 172N curing agent in 50kg butyl acetate, makes polyurethane selfreparing The component two of on rust paint;By component one:Component two=100:65 ratio is added to component two in component one, solid under normal temperature Change 7 days and form polyurethane selfreparing band rust coating.
Salt spray test:
The present invention evaluates the Corrosion Protection of coating using salt spray test.Salt spray test is according to standard GB/T/T 1771-2007 is carried out, using continuous spray pattern.Solution is 5%NaCl (mass percent) solution, and test temperature is 35 ± 2 ℃.Coating be prepared by aerial spraying method coating is sprayed to be exposed to the sun out of doors 6 months after remove 150mm × 75 of floating rust On the Q235 steel plate of mm × 3 mm, air drying carried out edge sealing after 7 days, then carried out 200 hours salt spray tests.Coating dry film Thickness is 150 ± 10 μm.
Table 1 is coating salt spray test result, and coating foaming situation shows to add the acid combination of coating of the present invention in the coating Thing does not have the acidic composition that coating is processed to have more preferable protective value than adding.
Table 1 coating salt-fog resistant test result
Comparative example 1 Embodiment 1 Embodiment 2 Embodiment 3
Bubbling area(%) 86 0 0 0

Claims (2)

1. a kind of polyurethane selfreparing on rust paint with rusty scale conversion and stabilization is it is characterised in that described poly- ammonia Ester selfreparing on rust paint is made up of following two components;
Component one includes following components and content (in parts by mass):
Component two includes following components and content (in parts by mass):
Solvent 0~75;
Curing agent 25~100;
Component one is (100 with the proportioning of component two:1)~(100:80);
Described synthetic resin is one of Hydroxylated acrylic resin or hydroxy polyester resin or their mixture;
Described curing agent is isocyanates curing agent;
Described acidic composition is the mixture of acid mineral thing and organic acid, and acid mineral thing with the mass ratio of organic acid is (1:0.1)~(1:10);
Described acid mineral thing is metaphosphoric acid, dihydric phosphate, and metaphosphoric acid is (1 with the mass ratio of dihydric phosphate:0.1)~ (1:10);Organic acid is one of phytic acid, tannic acid or their mixture;
Described acidic composition is the acidic composition processing through coupling agent coating;
The preparation method of the acidic composition that described coating is processed is as follows:
Add solvent in a kettle., add the synthetic resin of 0.3%~1% solvent quality, after uniformly mixing, add 2% The acidic composition of~10% quantity of solvent, stirs 0.2~1h under 500~1500rpm, then grinds 2~12h, test fineness Base-material is taken out, the mass ratio by synthetic resin and curing agent is (100 after≤40 μm:10)~(100:80) add curing agent, 0.2~1h is stirred under 500~1500rpm;Then 60~80 DEG C react 2~5h, be centrifuged after cooling the solid obtaining carry out molten Agent cleaning, 60~80 DEG C of spray drying, air-flow crushings, obtain coating acidic composition.
2. the polyurethane selfreparing on rust paint with rusty scale conversion and stabilization according to claim 1, its feature It is, the preparation method of described on rust paint is carried out with step in the following order:
(1) preparation of coating acidic composition;
(2) above-mentioned coating acidic composition is added in synthetic resin, auxiliary agent, pigment and solvent, and dispersion is ground, and obtains polyurethane Selfreparing on rust paint component one;
(3) component two of polyurethane selfreparing on rust paint only need to dissolve curing agent solvent;By component two addition group Divide in one, form within ambient temperature curing 1~7 day polyurethane selfreparing band rust coating.
CN201410217671.3A 2014-05-22 2014-05-22 Self-repair polyurethane (PU) residual rust paint with functions of transforming and stabilizing rust layers Active CN103980805B (en)

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