The preparation method of a kind of SiCO micron order strawberry shape Ceramic Balls
Technical field
The present invention relates to a kind of micrometer ceramics, especially relate to the preparation method of a kind of SiCO micron order strawberry shape Ceramic Balls.
Background technology
The preparation of micro-nano structure is difficult point and the focus in current application field. The self-assembling technique of segmented copolymer as a kind of very potential ordered structure assemble method from bottom to top, one of focus having become nano fabrication technique field over nearly 20 years. Segmented copolymer is formed by connecting by chemical bond by the segment of objectionable intermingling on thermodynamics, and this kind of constructional feature causes segmented copolymer that micron-scale phase separation can only occur, and forms colourful ordered phase form on meso-scale. These microcosmic ordered phase forms have good Modulatory character and relatively easy preparation method, segmented copolymer can be made to produce the microscopic pattern of various high-sequential by self-assembly by changing composition, chain length, the applying outfield of segmented copolymer or change preparation method etc.
Segmented copolymer has been studied widely in organic polymer and electrochemical field etc. and has been paid attention to, and Chinese patent CN101914191A discloses the preparation method of a kind of polyoxometallate polymer hybridized segmented copolymer nanotube. The open one of Chinese patent CN101244818 is that skeleton props up body taking polyurethane sponge, take nonionic surface active agent as structure directing agent, taking polymer presoma as carbon source, taking inorganic silicon source etc. as additive, poly-and the carbonization through high-temperature hot, preparation has the mesoporous polymer, carbon material and the matrix material that have Order continuous mesopore orbit, high-specific surface area, macropore volume. Chinese patent CN101059472 discloses the method for assembling block copolymer for preparing gold nano array electrode in a kind of aqueous phase, by the poly-tetravinyl pyridine polystyrene block copolymer of assembling in aqueous phase, the electrostatic interaction between cationic micelle and electronegative golden nanometer particle is utilized to prepare gold-nano array electrode. This making method is fast and convenient, does not introduce organic solvent, and electrode surface can upgrade to be reused, and reduces cost. Although the self-assembling technique of segmented copolymer is as a kind of very potential ordered structure assemble method, but it is applied in inorganic aspect or a newer field. The open a kind of preparation process of Chinese patent CN103073297A is simple, it is possible to prepare the method for SiCO nanometer ball efficiently. And the preparation of SiCO micrometer ceramics cross bar have not been reported.
Summary of the invention
It is an object of the invention to provide the preparation method of a kind of SiCO micron order strawberry shape Ceramic Balls.
The present invention comprises the following steps:
1) by 0.8g template F127 (PEO106-PPO70-PEO106) be dissolved in 5ml xylene solution, after stirring, obtain mixed liquor A;
2) the ceramic precursor Polyvinylsilazane of 0.8g is dissolved in 5ml ethanol, adds the thermal cross-linking agent dicumyl peroxide of 0.032g, after stirring, obtain mixed liquid B;
3) mixed liquor A and mixed liquid B are mixed, after stirring, mixed solution C;
4) mixed solution C is poured in polytetrafluoroethyldisk disk, is incubated in the baking oven of 80 DEG C, then 130 DEG C crosslinked after, turn into faint yellow transparent film, take out rear demoulding, then pyrolysis film in an inert atmosphere, obtain SiCO micron order strawberry shape Ceramic Balls at film surface.
In step 1) in, the time of described stirring can be 1��2h.
In step 2) in, described in add the thermal cross-linking agent dicumyl peroxide of 0.032g after, preferably seal lucifuge; Described stirring can adopt magnetic agitation 1��2h.
In step 3) in, after described mixing, preferably seal; The time of described stirring can be 12��36h.
In step 4) in, the time of described insulation can be 24��96h; The described crosslinked time can be 30��50min; The program of described pyrolysis can be: rises to 130 DEG C of insulation 1h with 1 DEG C/min, rises to 300 DEG C of insulation 3h with 0.5 DEG C/min, rises to 400 DEG C of insulation 3h with 0.5 DEG C/min, rises to 500 DEG C with 0.5 DEG C/min and be incubated 4h, finally naturally cool to room temperature.
The present invention adopts ceramic precursor Polyvinylsilazane and template F127 (PEO106-PPO70-PEO106) blended in the mixed solvent of dimethylbenzene and Virahol, after assembling altogether, SiCO micron order strawberry shape Ceramic Balls is prepared in pyrolysis in an inert atmosphere.
The method of the SiCO of preparation micron order strawberry shape Ceramic Balls provided by the invention has the following advantages:
1) diameter of the SiCO micron order strawberry shape Ceramic Balls that prepared by the present invention is between 2��10 ��m, and good stability.
2) the SiCO micron order strawberry shape Ceramic Balls that prepared by the present invention has important using value in fields such as matrix material and high-temperature device designs.
3) the present invention adopts Polyvinylsilazane and template F127 (PEO106-PPO70-PEO106) the method for common assembling prepare SiCO micron order strawberry shape Ceramic Balls, its great advantage is that facility investment is few, processing ease, and technical process is relatively simple, and repeatability is good.
Accompanying drawing explanation
Fig. 1 is the SEM photograph (scale is 10 ��m) of the SiCO micron order strawberry shape Ceramic Balls prepared by the embodiment of the present invention 1.
Fig. 2 is the SEM photograph (scale is 4 ��m) of the SiCO micron order strawberry shape Ceramic Balls prepared by the embodiment of the present invention 1.
Embodiment
Below by embodiment, the present invention will be further described by reference to the accompanying drawings.
Embodiment 1:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 1h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 1h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 24h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 48h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 40min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface. As illustrated in fig. 1 and 2, it is possible to clear view is to SiCO micron order strawberry shape Ceramic Balls.
Embodiment 2:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 2h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 2h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 12h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 48h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 50min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface.
Embodiment 3:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 1h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 1h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 12h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 24h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 50min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface.
Embodiment 4:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 2h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 2h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 24h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 72h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 40min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface.
Embodiment 5:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 1h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 1h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 24h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 96h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 30min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface.
Embodiment 6:
By polytetrafluoroethyldisk disk ethanol purge and ultrasonic, put into baking oven dry for standby subsequently. The F127 taking 0.8g is dissolved in the container of the dimethylbenzene of 5ml and seals, and stirs 1h and obtains mixed liquor A. Another container adds the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, is dissolved in 5ml ethanol, and seals rapidly, magnetic agitation 1h, obtain mixed liquid B. Being mixed by solution in two containers subsequently and seal rapidly, container avoids light to irradiate, and continues churning time 36h, obtains mixed solution C. Being poured into by mixed solution C in the polytetrafluoroethyldisk disk of 80 DEG C of insulations and be incubated 72h, solvent obtains transparent film after evaporating. Film is put into the baking oven heat cross-linking 40min of 130 DEG C, and film turns into faint yellow from water white transparency, takes out demoulding. After demoulding, film is placed on graphite paper. Subsequently, the tube furnace sintering of protection of inert gas is put into.
Following program is set: temperature program(me) is, rise to 130 DEG C with the temperature rise rate of 1 DEG C/min from room temperature and it is incubated 1h, rise to 300 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 3h, rise to 400 DEG C with the temperature rise rate of 0.5 DEG C and it is incubated 3h, rise to 500 DEG C with the temperature rise rate of 0.5 DEG C/min and it is incubated 4h, finally naturally cool to room temperature. Take out graphite paper, obtain the film sample of black, obtain SiCO micron order strawberry shape Ceramic Balls on its surface.
First ceramic forerunner Polyvinylsilazane and thermal cross-linking agent dicumyl peroxide are dissolved in ethanolic soln by the present invention, simultaneously by template F127 (PEO106-PPO70-PEO106Mw=12600g/mol) it is dissolved in xylene solution, stir 30��60min respectively, again by two solution mixing, obtain mixing solutions, subsequently mixing solutions be laid on tetrafluoroethylene panel, be placed in 80 DEG C of thermostat containers evaporation, crosslinked, obtaining SiCO micron order strawberry shape Ceramic Balls through the demoulding, high-temperature heat treatment again, diameter is between 2��10 ��m. The method preparation technology is simple, and preparation condition is gentle, it is possible to prepare SiCO micron order strawberry shape Ceramic Balls efficiently.