Summary of the invention
The object of the present invention is to provide a kind of preparation method of SiCO micron order strawberry shape Ceramic Balls.
The present invention includes following steps:
1) by 0.8g template F127 (PEO
106-PPO
70-PEO
106) be dissolved in 5ml xylene solution, after stirring, obtain mixed liquor A;
2) the ceramic precursor Polyvinylsilazane of 0.8g is dissolved in 5ml ethanol, adds the thermal cross-linking agent dicumyl peroxide of 0.032g, after stirring, obtain mixed liquid B;
3) mixed liquor A and mixed liquid B are mixed, after stirring, mixed solution C;
4) mixed solution C is poured in polytetrafluoroethyldisk disk, in the baking oven of 80 ℃, is incubated, then 130 ℃ crosslinked after, become faint yellow transparent film, take out rear demoulding, then pyrolysis film in inert atmosphere, obtains SiCO micron order strawberry shape Ceramic Balls at film surface.
In step 1) in, the time of described stirring can be 1~2h.
In step 2) in, described in add after the thermal cross-linking agent dicumyl peroxide of 0.032g, preferably seal lucifuge; Described stirring can adopt magnetic agitation 1~2h.
In step 3) in, after described mixing, preferably sealing; The time of described stirring can be 12~36h.
In step 4) in, the time of described insulation can be 24~96h; The described crosslinked time can be 30~50min; The program of described pyrolysis can be: with 1 ℃/min, rise to 130 ℃ of insulation 1h, with 0.5 ℃/min, rise to 300 ℃ of insulation 3h, with 0.5 ℃/min, rise to 400 ℃ of insulation 3h, with 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.
The present invention adopts ceramic precursor Polyvinylsilazane and template F127 (PEO
106-PPO
70-PEO
106) blend in the mixed solvent of dimethylbenzene and Virahol, after assembling altogether, in inert atmosphere, SiCO micron order strawberry shape Ceramic Balls is prepared in pyrolysis.
The method of the SiCO of preparation micron order strawberry shape Ceramic Balls provided by the invention has the following advantages:
1) diameter of the SiCO micron order strawberry shape Ceramic Balls that prepared by the present invention is between 2~10 μ m, and good stability.
2) the SiCO micron order strawberry shape Ceramic Balls that prepared by the present invention has important using value in fields such as matrix material and high-temperature device designs.
3) the present invention adopts Polyvinylsilazane and template F127 (PEO
106-PPO
70-PEO
106) the method for common assembling prepare SiCO micron order strawberry shape Ceramic Balls, its great advantage is that facility investment is few, processing ease, technical process is simpler, reproducible.
Embodiment
Below by embodiment, the present invention will be further described by reference to the accompanying drawings.
Embodiment 1:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 1h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 1h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 24h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 48h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 40min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.As illustrated in fig. 1 and 2, can clear view arrive SiCO micron order strawberry shape Ceramic Balls.
Embodiment 2:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 2h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 2h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 12h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 48h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 50min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.
Embodiment 3:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 1h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 1h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 12h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 24h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 50min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.
Embodiment 4:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 2h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 2h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 24h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 72h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 40min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.
Embodiment 5:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 1h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 1h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 24h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 96h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 30min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.
Embodiment 6:
By ethanol cleaning ultrasonic for polytetrafluoroethyldisk disk, put into subsequently baking oven dry for standby.The F127 that takes 0.8g is dissolved in the container of dimethylbenzene of 5ml and sealing, stirs 1h and obtains mixed liquor A.In another container, add the Polyvinylsilazane of 0.8g and the dicumyl peroxide of 0.032g, be dissolved in 5ml ethanol, and sealing rapidly, magnetic agitation 1h, obtains mixed liquid B.Subsequently the solution in two containers is mixed and sealing rapidly, container is avoided irradiate light, continues churning time 36h, obtains mixed solution C.Mixed solution C is poured in the polytetrafluoroethyldisk disk of 80 ℃ of insulations and be incubated 72h, after solvent evaporation, obtain transparent film.Film is put into the baking oven heat cross-linking 40min of 130 ℃, film becomes faint yellow from water white transparency, takes out demoulding.After demoulding, film is placed on graphite paper.Subsequently, put into the tube furnace sintering of protection of inert gas.
Following program is set: temperature program(me) is, from room temperature, with the temperature rise rate of 1 ℃/min, rise to 130 ℃ and be incubated 1h, with the temperature rise rate of 0.5 ℃/min, rise to 300 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃, rise to 400 ℃ and be incubated 3h, with the temperature rise rate of 0.5 ℃/min, rise to 500 ℃ and be incubated 4h, finally naturally cool to room temperature.Take out graphite paper, obtain the film sample of black, on its surface, obtain SiCO micron order strawberry shape Ceramic Balls.
First the present invention is dissolved in ethanolic soln by ceramic forerunner Polyvinylsilazane and thermal cross-linking agent dicumyl peroxide, simultaneously by template F127 (PEO
106-PPO
70-PEO
106mw=12600g/mol) be dissolved in xylene solution, stir respectively 30~60min, again two solution are mixed, obtain mixing solutions, subsequently mixing solutions is laid on tetrafluoroethylene panel, be placed in evaporation in 80 ℃ of thermostat containers, crosslinked, through the demoulding, high-temperature heat treatment, obtain SiCO micron order strawberry shape Ceramic Balls again, diameter is between 2~10 μ m.The method preparation technology is simple, and preparation condition is gentle, can prepare efficiently SiCO micron order strawberry shape Ceramic Balls.