CN103979471A - Swing arm type inclination-prevention safety lock detection device - Google Patents

Swing arm type inclination-prevention safety lock detection device Download PDF

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Publication number
CN103979471A
CN103979471A CN201410245013.5A CN201410245013A CN103979471A CN 103979471 A CN103979471 A CN 103979471A CN 201410245013 A CN201410245013 A CN 201410245013A CN 103979471 A CN103979471 A CN 103979471A
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China
Prior art keywords
permanent magnet
safety lock
swing arm
arm type
suction disc
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CN201410245013.5A
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CN103979471B (en
Inventor
徐向红
金捷
王艳辉
殷铭
孙萌
许淼
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Shazhou Professional Institute of Technology
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Shazhou Professional Institute of Technology
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Publication of CN103979471B publication Critical patent/CN103979471B/en
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Abstract

A swing arm type inclination-prevention safety lock detection device comprises a rack, a simulation falling mechanism, a lifting device, a hoisting platform, balance weight iron, a work steel wire rope, a safety steel wire rope and a signal collecting and processing system. The simulation falling mechanism comprises a permanent magnet assembled in a hanging bracket, a plate absorbing frame, a spring, swing rods, separation pins and a limiting beam. The separation pins are inserted into two through holes of the permanent magnet in the vertical direction, the length of each separation pin is larger than the height of the permanent magnet, the upper ends of the separation pins protrude out, the two swing rods are mounted on the upper surface of the permanent magnet and located above the separation pins, lower guiding wheels are mounted on the two side faces of the plate absorbing frame respectively, an upper guiding wheel is mounted on the upper surface of the permanent magnet through angle iron, and a protection chain is connected between the permanent magnet and the plate absorbing frame.

Description

Swing arm type Anti-slanting safety lock check implement
Technical field
The present invention relates to a kind of check implement, particularly relate to the check implement for the swing arm type Anti-slanting safety lock of aerial work basket.
Background technology
The aerial work basket that is widely used in building engineering be a kind of in larger space the manned equipment of vertical lift, once it is very serious that safety problem consequence occurs.Swing arm type Anti-slanting safety lock is a kind of important safety component for aerial work basket, mainly parts such as rope clamp, cage plate, torsion spring, swing arm and rollers, consists of.When normal work, the roller that the load cable of hanging basket is close in swing arm is opened rope clamp, and safety steel cable can pass through safety lock swimmingly; When there is fracture or suspension platform and tilt to limit value or drop fast in load cable, load cable weakens or disappears the pressure in safety lock swing arm, rope clamp closes up rapidly and contacts with steel rope and produces friction force under the effect of torsion spring, make rope clamp automatic locking safety steel cable, prevent hanging basket to continue to tilt or tenesmus.
In view of the importance of safety lock for aerial work basket, state compulsion standard GB19155-2003 < < aerial work basket > > has proposed concrete detection technique requirement to safety lock, and stipulate that safety lock must effectively demarcate in the time limit and use, effectively demarcate the time limit to be not more than 1 year.Along with the pay attention to day by day of people to safety method, the problem exposing in safety lock detection technique is more and more, day by day strong to the demand of the safety lock check implement of efficient science.
At present mainly there is following problem in domestic existing safety lock check implement: although 1, the equipment that has is multiple functional, complex structure, manufacturing cost is high, just implements comparatively difficulty; Although the equipment 2, having is simple in structure, function singleness, and cannot reach the operating condition of test requirement that standard is stipulated; 3, equipment operating is complicated.
Summary of the invention
In order to address the above problem, by adopting permanent magnet mechanical device to realize load cable, depart from the moment of simulation suspension platform, the invention provides a kind of safety lock check implement simple in structure.
The technical scheme that the present invention takes is: the check implement of swing arm type Anti-slanting safety lock, comprises stand, simulation tenesmus mechanism, jacking system, suspension platform, balance weight iron, load cable and safety steel cable, signal acquiring processing system.Two head trees and a rear column in described stand are fixed on ground by holding-down bolt, and crossbeam is arranged on the upper end of two head trees, and one end and the crossbeam of longeron are fixed, and the other end is fixed on the upper end of rear column.Described simulation tenesmus mechanism comprises the permanent magnet that is assembled in suspension bracket, suction disc frame, spring, fork, separate pins, spacing beam etc., in described permanent magnet, in 2 through holes vertically, be inserted with length and be greater than the separate pins that protrude permanent magnet body height and upper end, two forks are arranged on the upper surface of permanent magnet and are positioned at the top of separate pins.
Described suspension bracket is made by channel-section steel welding, and its upper end is fixed on the downside of longeron, and lower end is fixed on the side of head tree by square tube; The bottom surface of suspension bracket inside casing is provided with spring, and suction disc chord position is on spring and be adsorbed on permanent magnet bottom surface.In order to ensure permanent magnet and suction disc frame, at the inside casing of suspension bracket, correctly move, in the two sides of suction disc frame, lower tumbler is installed, at permanent magnet upper surface, by angle bar, top tumbler is installed, top tumbler and lower tumbler abut against interior rolling of groove of longitudinal channel-section steel of suspension bracket.In the middle of the upper surface of permanent magnet, be provided with upper lift ring, be used for connecting hoisting cable.Between permanent magnet and suction disc frame, be connected with four protective chains, one end of protective chain is arranged on four jiaos of suction disc frame, and the other end is fixed on permanent magnet upper end by angle bar.
The rear end of described suspension platform is hinged by rotating shaft and rear column, the movable pulley that the other end is provided with wheel shaft and can rotates around wheel shaft, and below is hinged by bearing pin and balance weight iron, and tested safety lock is bolted on the front end upper surface of suspension platform.
Described balance weight iron can be according to testing requirement adjustable weight, and its bottom surface is provided with energy disperser.
Described jacking system comprises gig, support, hoisting cable, rear fixed pulley and fixed pulley, and gig is fixed on the support of rear column lower end.Hoisting cable from elevator drum is upwards walked around after rear fixed pulley and fixed pulley successively, turns to down with the upper lift ring of permanent magnet and is connected.
Described load cable is walked around downwards after movable pulley from crossbeam bottom surface, turns to the lower lift ring of suction disc frame lower end and is connected; Described safety steel cable is inserted through downwards in the hole of tested safety lock from crossbeam bottom surface.Load cable and the safety steel cable installing space in crossbeam bottom surface should guarantee that suitably, the installation site of tested safety lock on suspension platform also can be adjusted as required, to guarantee that load cable is near the swing arm roller of tested safety lock.
Described signal acquiring processing system comprise be arranged on suspension ring place, load cable upper end hoisting force sensor, be arranged on suspension ring place, load cable upper end hoisting force sensor, be arranged on suspension ring place, safety steel cable upper end shock sensors, be arranged on limit switch on suspension bracket, be arranged on the angular transducer in suspension platform, and power signal line and control rack etc.
The invention has the beneficial effects as follows: 1, check implement is multiple functional, operation once just can complete three simultaneously and detect test, and reaches the technical requirements that GB19155-2003 proposes safety lock; 2, device structure is simple, reasonable in design, manufactures tooling cost low; 3, stabilization of equipment performance is good, and operation and maintenance is convenient.
Accompanying drawing explanation
Fig. 1 is the contour structures schematic diagram of check implement;
Fig. 2 is the A-A sectional structure schematic diagram of check implement;
Fig. 3 is that the B of check implement is to overlooking contour structures schematic diagram;
Fig. 4 is the permanent magnet of the check implement contour structures schematic diagram when lifting location;
Fig. 5 is the permanent magnet of the check implement C-C sectional structure schematic diagram when lifting location;
Fig. 6 is that check implement is simulated the contour structures schematic diagram while falling;
Fig. 7 is that measurement equipment is simulated the D-D sectional structure schematic diagram while falling.
In figure: 1, holding-down bolt, 2, head tree, 3, balance weight iron, 4, tested safety lock, 5, lower lift ring, 6, spring, 7, suction disc frame, 8, lower tumbler, 9, separate pins, 10, top tumbler, 11, angle bar, 12, upper lift ring, 13, crossbeam, 14, suspension bracket, 15, load cable, 16, safety steel cable, 17, fork, 18, protective chain, 19, permanent magnet, 20, square tube, 21, suspension platform, 22, bearing pin, 23, rear column, 24, energy disperser, 25, support, 26, gig, 27, hoisting cable, 28, rotating shaft, 29, , angular transducer, 30, longeron, 31, rear fixed pulley, 32, limit switch, 33, fixed pulley, 34, hoisting force sensor, 35, shock sensors, 36, swing arm roller, 37, bolt, 38, wheel shaft, 39, movable pulley, 40, spacing beam.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure 1, Figure 2 and Figure 3, the stand of check implement is supported by two head trees 2 and a rear column 23, and is fixed on ground by holding-down bolt 1, and head tree 2 upper ends are fixed with crossbeam 13, rear column 23 upper ends are fixed with longeron 30, and the other end of longeron 30 and crossbeam 13 are fixing.The upper end of suspension bracket 14 is fixed on the downside of longeron 30, and lower end is fixed on the side of head tree 2 by square tube 20.The rear end of suspension platform 21 is hinged by rotating shaft 28 and rear column 23, the movable pulley 39 that front end is provided with wheel shaft 38 and can rotates around wheel shaft 38, front end below is hinged by bearing pin 22 and balance weight iron 3, and tested safety lock 4 is fixed on the front end upper surface of suspension platform 21 by bolt 37.Balance weight iron 3 can be according to testing requirement adjustable weight, and its bottom surface is provided with energy disperser 24.Crossbeam 13, longeron 30, rear column 23 and suspension platform 21 are all made by two channel-section steel welding, and head tree 2 adopts I-beam section to make.
Simulation tenesmus mechanism comprises suspension bracket 14 and is assembled in permanent magnet 19, suction disc frame 7, spring 6, fork 17, separate pins 9, the spacing beam 40 in suspension bracket 14.The bottom surface of suspension bracket 14 inside casings is provided with spring 6, suction disc frame 7 is positioned on spring 6 and is adsorbed on permanent magnet 19 bottom surfaces, the two sides of suction disc frame 7 are also provided with lower tumbler 8, top tumbler 10 is arranged on permanent magnet 19 upper surfaces by angle bar 11, top tumbler 10 and lower tumbler 8 abut against interior rolling of groove of longitudinal channel-section steel of suspension bracket 14, to guarantee that permanent magnet 19 and suction disc frame 7 correctly move at the inside casing of suspension bracket 14.In permanent magnet 19, be vertically provided with 2 through holes, in through hole, be inserted with length and be greater than the top that 9, two forks 17 of separate pins that permanent magnet 19 body height and upper end protrude are arranged on the upper surface of permanent magnet 19 and are positioned at separate pins 9.In the middle of the upper surface of permanent magnet 19, be provided with upper lift ring 12, be used for connecting hoisting cable 27.Between permanent magnet 19 and suction disc frame 7, be connected with four protective chains 18, one end of protective chain 18 is arranged on four jiaos of suction disc frame 7, and the other end of protective chain 18 is fixed on permanent magnet 19 upper ends by angle bar 11.
In rear column 23 lower ends, install and to be provided with support 25, with fixing gig 26.From the hoisting cable 27 of gig 26 cylinders, upwards walk around after rear fixed pulley 31 and fixed pulley 33, turn to down with the upper lift ring 12 of permanent magnet 19 and be connected.
Load cable 15 from crossbeam 13 bottom surfaces is walked around downwards after movable pulley 39, turns to the lower lift ring 5 of suction disc frame 7 lower ends and is connected.Safety steel cable 16 from crossbeam 13 bottom surfaces is inserted through downwards in the hole of tested safety lock 4.Load cable 15 should guarantee suitably with the installing space of safety steel cable 16 in crossbeam 13 bottom surfaces, and the installation site of tested safety lock 4 on suspension platform can be adjusted as required, to guarantee that load cable 15 is near the swing arm roller 36 of tested safety lock 4.
The suspension ring place, upper end of load cable 15 is provided with hoisting force sensor 34, and the suspension ring place, upper end of safety steel cable 16 is provided with shock sensors 35, and limit switch 32 is housed on suspension bracket 14, and angular transducer 29 is installed in suspension platform 21.
The enforcement of testing process:
As shown in Figure 4 and Figure 5, start gig 26 and tighten up hoisting cable 27, hoisting cable 27 is walked around rear fixed pulley 31 and fixed pulley 33, by upper lift ring 12, drives permanent magnet 19 and each fabricated section to move up.Suction disc frame 7 also together moves up under the suction of permanent magnet 19, and the load cable 15 that makes to be connected on the lower lift ring 5 of suction disc frame 7 tightens up, and then drives movable pulley 39 to move up, and order about suspension platform 21 around the shaft 28 anticlockwise directions rotate.Along with suspension platform 21 front ends upwards forward to, by bearing pin 22, drive balance weight iron 3 upward movements, by bolt 37, drive tested safety lock 4 to move up.Because now load cable 15 is in tightening up state, the swing arm roller 36 of oppressing tested safety lock 4 rotates to the right, makes safety steel cable can pass through swimmingly tested safety lock.Safety steel cable 16 is now in the state of not stressing.Lower tumbler 8 and top tumbler 10 will guarantee that each parts are in the interior correct movement of suspension bracket 14.
When the spacing beam 40 of the fork 17 moving up with permanent magnet 19 and suspension bracket 14 sides touches mutually, spacing beam 40 rotates the outer end of compressing fork 17.Meanwhile, the separate pins 9 that fork 17 promotes in permanent magnet 19 moves down, and separate pins 9 is backed down suction disc frame 7, will force suction disc frame 7 separated with permanent magnet 19.
As shown in Figure 6 and Figure 7, the suction disc frame 7 after separating with permanent magnet 19 is by free falling under Action of Gravity Field to the spring 6 of suspension bracket 14 bottoms, and lower tumbler 8 and protective chain 18 can guarantee that suction disc frame 7 is in the interior correct movement of suspension bracket 14,6 buffer actions of spring.15 of load cables that are connected with suction disc frame 7 lose tensile force and in relaxed state, pressure on the swing arm roller 36 of 15 pairs of tested safety locks 4 of load cable weakens or disappears, the rope clamp of tested safety lock inside closes up rapidly and contacts with safety steel cable 16 and produces friction force under the effect of torsion spring, automatic locking safety steel cable 16, prevent suspension platform 21 to continue to tilt, by being arranged on bearing pin 22 on suspension platform 21, also prevented the tenesmus of balance weight iron 3 simultaneously.Now, safety steel cable 16 has born the total weight from suspension platform 21 and balance weight iron 3, in stressed tensioning state.
In above-mentioned testing process, by the hoisting force sensor 34 being connected with load cable 15, gather rated load and dynamic loading while promoting; By the shock sensors 35 being connected with safety steel cable 16, gather the impulsive force fall in process and stop falling after static weight; When tested safety lock 4 pins safety steel cable 16, prevent after tenesmus, by being arranged on the angular transducer 29 in suspension platform 21, gather the current angle of inclination value of suspension platform 21.
The above is for the present invention is described, but is not used for limiting the scope of the invention.Do not departing under the prerequisite of the technology of the present invention principle, the present invention can also do some modifications and variations, and these modifications and variations are also considered as protection scope of the present invention.

Claims (4)

1. the check implement of swing arm type Anti-slanting safety lock, comprise stand, simulation tenesmus mechanism, jacking system, suspension platform (21), balance weight iron (3), load cable (15) and safety steel cable (16) and signal acquiring processing system, it is characterized in that: described simulation tenesmus mechanism comprises the permanent magnet (19) being assembled in suspension bracket (14), suction disc frame (7), fork (17), separate pins (9), in described permanent magnet (19), in 2 through holes vertically, be inserted with length and be greater than permanent magnet (19) body height, and the separate pins (9) that protrude upper end, described fork (17) is arranged on the upper surface of permanent magnet (19) and is positioned at the top of separate pins (9).
2. the check implement of swing arm type Anti-slanting safety lock according to claim 1, it is characterized in that: the two sides of described suction disc frame (7) are provided with lower tumbler (8), the upper surface of described permanent magnet (19) is provided with top tumbler (10) by angle bar (11), between permanent magnet (19) and suction disc frame (7), is connected with protective chain (18).
3. the check implement of swing arm type Anti-slanting safety lock according to claim 1, is characterized in that: the gig in described jacking system (26) is fixed on the support (25) of rear column (23) lower end.
4. the check implement of swing arm type Anti-slanting safety lock according to claim 1, it is characterized in that: described suspension bracket (14) is made by channel-section steel welding, its upper end is fixed on the downside of longeron (30), lower end is fixed on the side of head tree (2) by square tube (20), the bottom surface of suspension bracket (14) inside casing is provided with spring (6).
CN201410245013.5A 2014-06-05 2014-06-05 Swing arm Anti-slanting safety lock detection equipment Expired - Fee Related CN103979471B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106744564A (en) * 2017-01-16 2017-05-31 北京建筑大学 A kind of safety lock detection means

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87209889U (en) * 1987-07-10 1988-09-21 北京市建筑工程研究所 Detector for safety lock of motorized hanging basket
CN201228181Y (en) * 2008-05-14 2009-04-29 河北普丰建设机械有限公司 Detection apparatus of hanging basket hoisting machine
CN202903469U (en) * 2012-11-12 2013-04-24 天津市津渝恒安达机械设备有限公司 Hanging bracket used safety lock detecting table
CN203053686U (en) * 2013-01-07 2013-07-10 沈阳正学龙机械设备集团有限公司 Hanging basket safety lock detecting bench
CN103787245A (en) * 2014-01-17 2014-05-14 宁波大学 Detection system and detection method for safety lock of hanging basket
CN203845781U (en) * 2014-06-05 2014-09-24 沙洲职业工学院 Swing arm type inclining prevention safe lock detection device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87209889U (en) * 1987-07-10 1988-09-21 北京市建筑工程研究所 Detector for safety lock of motorized hanging basket
CN201228181Y (en) * 2008-05-14 2009-04-29 河北普丰建设机械有限公司 Detection apparatus of hanging basket hoisting machine
CN202903469U (en) * 2012-11-12 2013-04-24 天津市津渝恒安达机械设备有限公司 Hanging bracket used safety lock detecting table
CN203053686U (en) * 2013-01-07 2013-07-10 沈阳正学龙机械设备集团有限公司 Hanging basket safety lock detecting bench
CN103787245A (en) * 2014-01-17 2014-05-14 宁波大学 Detection system and detection method for safety lock of hanging basket
CN203845781U (en) * 2014-06-05 2014-09-24 沙洲职业工学院 Swing arm type inclining prevention safe lock detection device

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* Cited by examiner, † Cited by third party
Title
张华文,等: "新型高处作业吊篮安全锁试验装置", 《建筑机械》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106744564A (en) * 2017-01-16 2017-05-31 北京建筑大学 A kind of safety lock detection means
CN106744564B (en) * 2017-01-16 2019-08-06 北京建筑大学 A kind of safety lock detection device

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Address after: Zhangjiagang City, Jiangsu province 215600 Fuxin Road No. 1

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Address before: 215600 science and technology new town, No. 8 middle Changxin Road, Jiangsu, Zhangjiagang

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