CN103978660B - The Single screw extrusion chamber that melting effect is good - Google Patents

The Single screw extrusion chamber that melting effect is good Download PDF

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Publication number
CN103978660B
CN103978660B CN201410179362.1A CN201410179362A CN103978660B CN 103978660 B CN103978660 B CN 103978660B CN 201410179362 A CN201410179362 A CN 201410179362A CN 103978660 B CN103978660 B CN 103978660B
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China
Prior art keywords
extrusion
annular seal
screw thread
seal space
housing
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CN201410179362.1A
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Chinese (zh)
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CN103978660A (en
Inventor
季益民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangnan powder coating (Zhangjiagang) Co., Ltd.
Original Assignee
ZHANGJIAGANG JIANGNAN POWDER COATING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201410179362.1A priority Critical patent/CN103978660B/en
Publication of CN103978660A publication Critical patent/CN103978660A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/59Screws characterised by details of the thread, i.e. the shape of a single thread of the material-feeding screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/68Barrels or cylinders
    • B29C48/685Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads
    • B29C48/687Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads having projections with a short length in the barrel direction, e.g. pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/834Cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses the Single screw extrusion chamber that a kind of melting effect is high, described extruding cavity includes extrusion bar, annular seal space housing, cooling chamber housing, extrusion shrouding by different screw thread combinations and draws material baffle plate, the annular seal space of cylinder it is provided with in described annular seal space housing, the inner side of annular seal space housing is provided with four groups of pin feature, described screw thread extrusion bar is provided with the extrusion screw thread that two sections of difformities combine, the port of export of described annular seal space housing is provided with extrusion shrouding, a diameter of 1.1 1.3cm of extrusion of described extrusion shrouding;The present invention is by reducing the aperture of the cavity extrusion of the extruder of existing conventional single screw rod, improve the pressure between extruding cavity internal whorl extrusion bar and mixing raw material, coordinate the many groups pin feature within extruding cavity simultaneously, ensure that the uniform stressed between different material on extruder annular seal space each position interior, improve the melting effect of integrated powder coating raw material;The product density thus produced is high, and glossiness is high, facilitates discharging by discontinuous extrusion screw thread, facilitates the extensive consecutive production of enterprise.

Description

The Single screw extrusion chamber that melting effect is good
Technical field
The present invention relates to the production apparatus field of a kind of powdery paints, particularly relate to a kind of raising single screw extrusion machine mixing The Single screw extrusion chamber of effect.
Background technology
Single screw extrusion machine is mainly used in extruding the thermoplastics such as soft, PVC-U, polyethylene, can process multiple moulding Material products, such as blown film, squeezes pipe, pressing plate, hot candied band etc., also can be used for melt pelletization.Plastic extruder advanced design, quality is high, The features such as plastifying, energy consumption is low, uses Involutes Gears Transmission, has noise low, smooth running, and bearing capacity is big, life-span length.
The extrusion diameter of single screw extrusion machine the most on the market is generally 2cm, owing to the radial direction area of outlet is relatively big, The raw material of powdery paints stress in the cavity of extruder is less, and the time of staying is shorter, and then result in raw material at extruder Extruding cavity in can not reach preferable melting effect;Simultaneously because the particularity of extruding cavity internal thread extrusion bar structure, although Continuous print extrusion screw thread is relatively big with the contact area of raw material, but its discharging is relatively inefficient, in actual production process very Difficulty carries out continuous print material operation.
Summary of the invention
For the problem of above-mentioned existence, while present invention aim at providing a kind of convenient single screw rod to carry out extrusion operation The Single screw extrusion chamber that melting effect is high.
In order to achieve the above object, the technical solution used in the present invention is as follows: the Single screw extrusion that a kind of melting effect is high Chamber, the internal single screw thread extrusion bar that uses of described extruding cavity, described screw thread extrusion bar is connected to the transmission of extruding cavity side On device, described extruding cavity includes screw thread extrusion bar, annular seal space housing, cooling chamber housing, extrusion shrouding and draws material baffle plate, The airtight airtight entirety being combined into of rotary shaft being passed through bottom by two pieces of rectangular housing of described annular seal space housing, described sealing Being provided with the annular seal space of cylinder in cavity shell, the both sides of described annular seal space housing are provided with cooling chamber housing, described annular seal space housing The port of export be provided with extrusion shrouding, a diameter of 1.1-1.3cm of extrusion of described extrusion shrouding, described extrusion shrouding Lower section be provided with and draw material baffle plate.
Screw thread of the present invention is extruded bar and is extruded screw thread with continuous for being provided with two sections of extrusion screw threads, respectively discontinuous Formula extrusion screw thread, described continous way extrusion screw thread is arranged on the driving end of screw thread extrusion bar, and described discontinuous extrusion screw thread is arranged Extrusion end at screw thread extrusion bar.It is 1.3-1.5cm that the screw thread of described discontinuous extrusion screw thread disconnects spacing,;Due to even The discharging of continuous formula extrusion screw thread is inefficient, and therefore the discontinuous extrusion screw thread by adding at the extruding cavity port of export facilitates raw material Discharging;Owing to the aperture of the extrusion of the present invention is less, inside cavity pressure is relatively big, and the melting effect of raw material is good, discontinuous The screw thread of extrusion screw thread disconnects spacing more than extrusion diameter 0.1-0.2cm, improve raw material screw thread extrusion bar and extrusion it Between discharging efficiency.
Extrusion shrouding of the present invention is sleeved on annular seal space housing outlet end, described extrusion by nut structure What the inner side of the cylindrical extrusion on shrouding was provided with taper draws material mouth.Described taper draws the diameter of the osculum end of material mouth with crowded The diameter of outlet is identical, and the diameter of big opening end is less than annular seal space internal diameter 0.8-1.0cm;Extrusion shrouding is mainly used in controlling extrusion Blend pressure within the discharging diameter of mouth and annular seal space, it is ensured that raw material melting effect, under pressure drawing by taper Material mouth facilitates the extrusion that raw material enters, and extrudes effective, prevents raw material from remaining on the housing within annular seal space, extrude simultaneously Mouth shrouding dismounting and cleaning are convenient, and maintenance and the maintenance cost of device are relatively low.
The inner side of annular seal space housing of the present invention is provided with four groups of pin feature, the installation of two groups of adjacent pin feature Angle is 90 °, by pin feature primarily to facilitate raw material in the mixing within annular seal space, improves raw material and annular seal space shell Body and the contact area of screw thread extrusion bar, improve the melting effect of single unit system.
Single group pin feature of the present invention comprises three pins, the adjacent spacing between two pins with pin with close The distance of envelope chamber two end housing body of the present invention is identical;By equally distributed pin feature, it is ensured that in annular seal space on each position Uniform stressed between screw thread extrusion bar and raw material, prevents local pressure uneven and the phenomenon of part material accumulation that causes, mixed Refining effect is high.
The upper part of two pieces of rectangular housing of the present invention is laid with two grip structures;By grip structure and sealing Rotary shaft bottom cavity shell is easy to open and closes annular seal space housing, facilitates the dismounting within annular seal space and cleaning, behaviour Make simple and convenient, time saving and energy saving.
It is provided with in cooling chamber housing of the present invention and organizes cooling water pipeline more;Due to extruder extruding cavity operationally Substantial amounts of heat is easily produced, by cooling water pipeline coolant seal cavity shell, it is ensured that extruding cavity is normal due to mechanical friction Operating temperature, improves the service life of extruding cavity.
It is an advantage of the current invention that: the present invention is by by the cavity extrusion of the extruder of existing conventional single screw rod Aperture reduces, and improves the pressure between extruding cavity internal whorl extrusion bar and mixing raw material, coordinates within extruding cavity simultaneously Organize pin feature more, it is ensured that in extruder annular seal space on each position between different material uniform stressed, improve whole The melting effect of body powdery paints raw material;The product density thus produced is high, and glossiness is high (as shown in the table);The discharging of device Efficiency is high, facilitates discharging by discontinuous extrusion screw thread, facilitates the extensive consecutive production of enterprise.
The contents of a project Prior art The present invention
Gloss 75-80% 80-88%
Outward appearance Gross visualization: have pin hole and little shrinkage cavity Gross visualization: surfacing, free of pinholes and little shrinkage cavity.
Impact resistance 30Kg.cm2 50Kg.cm2
Accompanying drawing explanation
Fig. 1 is the side cross section structure figure of the present invention.
Fig. 2 is the extrusion closing plate structure sketch of the present invention.
Fig. 3 is the plan structure sketch of the present invention.
Wherein, 1 annular seal space housing, 2 screw threads extrusion bars, 3 extrusion shroudings, 4 transmission devices, 5 draw material baffle plate, and 6 Rotary shaft, 7 grip structures, 8 extrusions, 9 tapers draw material mouth, 10 discontinuous extrusion screw threads, 11 continous ways extrusion spiral shells Line, 12 pins, 13 cooling water pipelines, 14 cooling chamber housings.
Detailed description of the invention
Explanation and detailed description of the invention are to the further details of explanation of the present invention below in conjunction with the accompanying drawings.
Embodiment 1: the Single screw extrusion chamber that a kind of melting effect is high, described extruding cavity is internal to be used Single with screw thread extrusion bar 2, described screw thread extrusion bar 2 is connected on the transmission device 4 of extruding cavity side, described extruding cavity bag Include screw thread extrusion bar 2, annular seal space housing 1, cooling chamber housing 14, extrusion shrouding 3 and draw material baffle plate 5, described annular seal space shell The airtight airtight entirety being combined into of rotary shaft 6 being passed through bottom by two pieces of rectangular housing of body 1, sets in described annular seal space housing 1 Having the annular seal space of cylinder, the both sides of described annular seal space housing 1 are provided with cooling chamber housing 14, the outlet of described annular seal space housing 1 End is provided with extrusion shrouding 3, a diameter of 1.1-1.3cm of the extrusion 8 of described extrusion shrouding 3, described extrusion shrouding 3 Lower section be provided with draw material baffle plate 5.
Embodiment 2: as it is shown in figure 1, screw thread extrusion bar 2 is for being provided with two sections of extrusion screw threads, respectively discontinuous extrusion spiral shell Line 10 and continous way extrusion screw thread 11, described continous way extrusion screw thread 11 is arranged on the connection of the transmission device 4 of screw thread extrusion bar 2 End, described discontinuous extrusion screw thread 10 is arranged on the extrusion end of screw thread extrusion bar 2.The spiral shell of described discontinuous extrusion screw thread 10 It is 1.3-1.5cm that line disconnects spacing,;Owing to the discharging of continous way extrusion screw thread 11 is inefficient, therefore by going out at extruding cavity The discontinuous extrusion screw thread 10 that mouth end adds facilitates the discharging of raw material;Owing to the aperture of the extrusion 8 of the present invention is less, in cavity Portion's pressure is relatively big, and the melting effect of raw material is good, and the screw thread of discontinuous extrusion screw thread 10 disconnects spacing more than extrusion 8 diameter 0.1- 0.2cm, improves raw material discharging efficiency between screw thread extrusion bar 2 and extrusion 8.
Embodiment 3: as shown in Figure 1,2 and 3, extrusion shrouding 3 is sleeved on the outlet of annular seal space housing 1 by nut structure End, the inner side of the described cylindrical extrusion 8 on extrusion shrouding 3 be provided with taper draw material mouth 9.Material mouth is drawn in described taper The diameter of the osculum end of 9 is identical with the diameter of extrusion 8, and the diameter of big opening end is less than the internal diameter 0.8-1.0cm of annular seal space 1;Squeeze Outlet shrouding 3 is mainly used in controlling the blend pressure within the discharging diameter of extrusion 8 and annular seal space 1, it is ensured that inside annular seal space Melting effect, draw material mouth 9 extrusion 8 that facilitates raw material to enter by taper under pressure, extrude effective, prevent Raw material remains on the housing within annular seal space 1, and extrusion shrouding 3 dismounts and clear up conveniently simultaneously, the maintenance of device and maintenance Cost is relatively low.
Embodiment 4: as it is shown in figure 1, the inner side of annular seal space housing 1 of the present invention is provided with four groups of pin feature 12, phase The installation angle of two groups of adjacent pin feature 12 is 90 °, by pin 12 structure primarily to facilitate raw material in annular seal space 1 The mixing in portion, improves raw material and annular seal space housing 1 and the contact area of screw thread extrusion bar 2, improves the mixing effect of single unit system Really.Single group pin feature 12 of the present invention comprises three pins, the adjacent spacing between two pins and pin and sealing The distance of chamber two end housing body of the present invention is identical;By equally distributed pin feature 12, it is ensured that in annular seal space 1 on each position Uniform stressed between screw thread extrusion bar 2 and raw material, prevents local pressure uneven and the phenomenon of part material accumulation that causes, mixed Refining effect is high.
Embodiment 5: as shown in figs. 1 and 3, the upper part of two pieces of rectangular housing is laid with two grip structures 7;Pass through handle Rotary shaft 6 bottom structure 7 and annular seal space housing 1 is easy to open and closes annular seal space housing 1, facilitates the dismounting within annular seal space And cleaning, simple to operation, time saving and energy saving.
Embodiment 6: as it is shown on figure 3, be provided with many group cooling water pipelines 13 in cooling chamber housing 14;Extrusion due to extruder Chamber operationally easily produces substantial amounts of heat due to mechanical friction, by cooling water pipeline 13 coolant seal cavity shell 1, it is ensured that The normal operating temperature of extruding cavity, improves the service life of extruding cavity.
Embodiment 7: the comparative example of actual product
Under conditions of same recipe, same process, technological parameter:
Screw speed: 45Hz;
I district's temperature: 80 DEG C;
II district's temperature: 100 DEG C;
Feeding speed: 30Hz;
Sieve number: 160 mesh;
Pulverizer main frame: 48Hz;
Classification rotating speed: 27Hz;
Pulverize feeding speed: 26Hz;
The extruding cavity of existing single screw extrusion machine is used to carry out with the extruding cavity of single screw extrusion machine of the present invention Contrast test, contrast to properties of product before and after the improvement obtained: (as shown in the table)
The contents of a project Prior art The present invention
Gloss 75-80% 80-88%
Outward appearance Gross visualization: have pin hole and little shrinkage cavity Gross visualization: surfacing, free of pinholes and little shrinkage cavity.
Impact resistance 30Kg.cm2 50Kg.cm2
Can be drawn by upper table, the powdery paints produced by the extruding cavity of single screw extrusion machine of the present invention by Higher in the density of product, compactness is preferable, and therefore outward appearance and glossiness are all higher than the powdery paints of prior art, the highest Consistency substantially increase the impact resistance of product, substantially increase overall performance and the range of application of powdery paints, with Time the present invention use discontinuous extrusion screw thread facilitate discharging, facilitate the extensive consecutive production of enterprise, improve the warp of enterprise Ji benefit.
In addition to the implementation, the present invention can also have other embodiments.All employing equivalents or equivalent transformation shape The technical scheme become, all falls within the protection domain of application claims.

Claims (8)

1. the Single screw extrusion chamber that melting effect is good, the internal single screw thread extrusion bar that uses of described extruding cavity, described Screw thread extrusion bar be connected on the transmission device of extruding cavity side, it is characterised in that described extruding cavity include screw thread extrusion bar, Annular seal space housing, cooling chamber housing, extrusion shrouding and draw material baffle plate, being led to by two pieces of rectangular housing of described annular seal space housing The airtight airtight entirety being combined into of rotary shaft bottom crossing, is provided with the annular seal space of cylinder in described annular seal space housing, described close The both sides of envelope cavity shell are provided with cooling chamber housing, and the port of export of described annular seal space housing is provided with extrusion shrouding, described extrusion The a diameter of 1.1-1.3cm of extrusion of mouth shrouding, the lower section of described extrusion shrouding is provided with draws material baffle plate;Described screw thread extrusion Bar is for being provided with two sections of extrusion screw threads, respectively discontinuous extrusion screw thread and continous way extrusion screw thread, described continous way extrusion spiral shell Line is arranged on the driving end of screw thread extrusion bar, and described discontinuous extrusion screw thread is arranged on the extrusion end of screw thread extrusion bar.
The Single screw extrusion chamber that melting effect the most according to claim 1 is good, it is characterised in that described discontinuous extrusion It is 1.3-1.5cm that the screw thread of screw thread disconnects spacing.
The Single screw extrusion chamber that melting effect the most according to claim 1 is good, it is characterised in that described extrusion shrouding Being sleeved on annular seal space housing outlet end by nut structure, the inner side of the described cylindrical extrusion on extrusion shrouding is provided with Taper draw material mouth.
The Single screw extrusion chamber that melting effect the most according to claim 3 is good, it is characterised in that material mouth is drawn in described taper The diameter of osculum end identical with the diameter of extrusion, the diameter of big opening end is less than annular seal space internal diameter 0.8-1.0cm.
The Single screw extrusion chamber that melting effect the most according to claim 1 is good, it is characterised in that described annular seal space housing Inner side be provided with four groups of pin feature, the installation angle of two groups of adjacent pin feature is 90 °.
The Single screw extrusion chamber that melting effect the most according to claim 5 is good, it is characterised in that single pin knot described in group Structure comprises three pins, and the adjacent spacing between two pins is identical with the distance of annular seal space two end housing with pin.
The Single screw extrusion chamber that melting effect the most according to claim 1 is good, it is characterised in that two pieces of described Rectangular shell The upper part of body is laid with two grip structures.
The Single screw extrusion chamber that melting effect the most according to claim 1 is good, it is characterised in that described cooling chamber housing Inside it is provided with and organizes cooling water pipeline more.
CN201410179362.1A 2014-04-30 2014-04-30 The Single screw extrusion chamber that melting effect is good Active CN103978660B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107428104B (en) * 2014-12-30 2019-05-10 奥特克莱夫高压高温有限公司 Device for material deformation processing
CN106425496B (en) * 2016-10-26 2018-06-12 浙江博海机械有限公司 A kind of multi-functional machine barrel process equipment
CN110300650B (en) * 2016-12-21 2022-01-21 巴斯夫欧洲公司 Single-shaft extruder and method for changing gel form of super absorbent polymer by using same
DE102017009177A1 (en) * 2017-09-29 2019-04-04 Maag Automatik Gmbh Cutting chamber housing for underwater granulator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0985739A (en) * 1995-09-22 1997-03-31 Sumitomo Bakelite Co Ltd Kneading machine
CN2761401Y (en) * 2005-01-01 2006-03-01 杭州中法化学有限公司 Tetra screw sheets reciprocating type pin screw extruder
KR20110034995A (en) * 2009-09-29 2011-04-06 엘에스전선 주식회사 Extruding screw
CN103231461A (en) * 2013-04-27 2013-08-07 济南永胜化工有限公司 Method for producing polyacrylamide colloidal particle
CN203831764U (en) * 2014-04-30 2014-09-17 张家港江南粉末涂料有限公司 Single screw extrusion cavity good in mixing effect

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0985739A (en) * 1995-09-22 1997-03-31 Sumitomo Bakelite Co Ltd Kneading machine
CN2761401Y (en) * 2005-01-01 2006-03-01 杭州中法化学有限公司 Tetra screw sheets reciprocating type pin screw extruder
KR20110034995A (en) * 2009-09-29 2011-04-06 엘에스전선 주식회사 Extruding screw
CN103231461A (en) * 2013-04-27 2013-08-07 济南永胜化工有限公司 Method for producing polyacrylamide colloidal particle
CN203831764U (en) * 2014-04-30 2014-09-17 张家港江南粉末涂料有限公司 Single screw extrusion cavity good in mixing effect

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Address after: No. 82, Huada Road, Jiangsu Yangzi River International Chemical Industrial Park, Jiangsu, Suzhou, Jiangsu

Patentee after: Jiangnan powder coating (Zhangjiagang) Co., Ltd.

Address before: No. 82, Huada Road, Jiangsu Yangzi River International Chemical Industrial Park, Jiangsu, Suzhou, Jiangsu

Patentee before: Zhangjiagang Jiangnan Powder Coating Co., Ltd.