CN103978560B - A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device - Google Patents

A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device Download PDF

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Publication number
CN103978560B
CN103978560B CN201410227423.7A CN201410227423A CN103978560B CN 103978560 B CN103978560 B CN 103978560B CN 201410227423 A CN201410227423 A CN 201410227423A CN 103978560 B CN103978560 B CN 103978560B
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horn
inner sleeve
sleeve
wall
ultrasonic transducer
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CN103978560A (en
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沈剑云
王江全
徐西鹏
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Huaqiao University
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Huaqiao University
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Abstract

A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device, suitable in multiple lathe, including handle of a knife connecting rod (13), inner sleeve (15), outer sleeve (25), ultrasonic transducer (19), current-collecting device, primary amplification horn (31), symmetrical horn (2) and saw blade (1);The present invention produces high-frequency signal by supersonic generator, ultrasonic transducer (19) is passed to by current-collecting device, and produce supersonic vibration, amplify horn (31) through primary to amplify, pass to symmetrical horn (2) anti-node location and produce a radial vibration and act on saw blade.The present invention can realize flexible docking with multiple lathe, extend the processed and applied of traditional machine tool, achieve supersonic vibration auxiliary sawing hard brittle material, solve tradition sawing hard brittle material sawing force is big, spillage of material big with collapse the problems such as limit is serious, have broad application prospects.

Description

A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device
Technical field
The present invention relates to the Cutting indexes device in the Precision Machining field of hard brittle material, vibrate auxiliary saw cutting device particularly to a kind of Quick changing type ultrasonic for multiple lathe.
Background technology
The application of optical glass, crystal and pottery contour performance hard brittle material is limited by its high rigidity and high fragility and is difficult to process the shape needed for the part of application scenario and required precision, along with the raising day by day of machining level, the application of these materials is just extended day by day.Generally, in the preparation course of processing of these hard brittle material parts, sawing is machining first operation, and part processing cost and quality are had critically important impact.Currently, utilizing its hardness superiority of diamond is the most commonly used process as saw blade abrasive material to process hard brittle material, but the percussion of the method workpiece material in sawing process is subject on saw blade diamond abrasive and cracks can spread occurs and collapses the phenomenons such as broken removal, cause being strengthened by the joint-cutting of sawing workpieces, depth of parallelism difference and collapse the problems such as limit, it is difficult to ensure machining accuracy and the surface quality of part.In order to reduce the impact that workpiece material collapses broken removal and cracks can spread is brought, cutting-in when can only reduce sawing and feeding, this largely effects on again its working (machining) efficiency.
Supersonic vibration auxiliary sawing, add a ultrasonic impact effect and cavitation, make to be removed by producing micro-crack in sawing process at workpiece material, this interrupted impact and scratching cutting characteristic so that have in sawing process and significantly reduce sawing force, it is suppressed that collapse limit, reduce joint-cutting, improving machining accuracy and machined surface quality, the life-span etc. extending saw blade acts on, the problem solving Cutting indexes inefficiency to a certain extent.But, tradition sawing simply carries out on specific sawing machine, the sawing adding ultrasonic wave added is just more very restricted, although achieving a lot of achievement in association area both at home and abroad, but not yet having so far a kind of can have a kind of Quick changing type ultrasonic vibrating saw cutting tool used suitable in multiple lathe, which limits the usage range of Cutting indexes and motility.
In ultrasound wave is processed, the existing research of ultrasonic wave added sawing, but still defective: as being in 96195671.2 in China Patent No., mainly use symmetrical horn mode to make saw blade obtain the supersonic vibration at antinodal point place.This mode is saw blade and horn, spindle mounted to be linked together on specific sawing machine, when blade wear or damage, it is impossible to realizing the quick change of ultrasonic tool, interchangeability is relatively poor, causes in the course of processing flexible poor.As in China Patent No. 201110060716.7 and 200920314714.4, ultrasonic tool with main shaft connected mode all adopt specific Machine Tool Standard survey the integrated connection mode of knife bar, limit ultrasonic tool to process on supporting lathe, greatly reduce the practical lathe scope of ultrasonic tool, simultaneously when ultrasonic tool goes wrong, it is unfavorable for changing ultrasonic vibration installation, limits its flexible manufacturing performance.
Current existing supersonic vibration auxiliary saw cutting device mainly also exists structure complexity, integration, and very difficult when maintenance and assembling, interchangeability is low, and processing cost is high, is not therefore widely used in actual production.
Summary of the invention
Present invention is primarily targeted at and overcome drawbacks described above of the prior art, it is proposed to a kind of compact conformation is simple, it is easy to assembling and maintenance, it is possible to the Quick changing type ultrasonic vibration auxiliary saw cutting device that traditional machine tool realizes flexible docking.
The present invention adopts the following technical scheme that
A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device, it is adaptable to multiple lathe, including handle of a knife connecting rod 13, also includes inner sleeve 15, outer sleeve 25, ultrasonic transducer 19, current-collecting device, primary amplification horn 31, symmetrical horn 2 and saw blade 1;This handle of a knife connecting rod 13 top is connected with the main shaft of lathe by alligator clamp, and bottom is connected to drive inner sleeve 15 to rotate by upper end cover 14 is fixing with inner sleeve 15;This inner sleeve 15 is arranged in outer sleeve 25 and with outer sleeve 25 as rotatably to coordinate and to be on same rotation axis with machine tool chief axis, is locked by bottom end cover 30 and tabletting 29 bottom inner sleeve 15;This ultrasonic transducer 19 is positioned at inner sleeve 15, and is connected to front shroud 24 and back shroud 17;This current-collecting device is installed between inner sleeve 15 outer wall and outer sleeve 25 inwall, and this current-collecting device electrically connects with ultrasonic transducer 19 and passes to ultrasonic transducer 19 with the high-frequency signal received;This primary is amplified horn 31 top and is connected front shroud 24, and bottom is through bottom end cover 30 and fixing with symmetrical horn 2 is connected;This symmetry horn 2 is fixed with saw blade 1.
Preferably, described current-collecting device includes first annular electrode the 7, second annular electrode the 23, first dead ring the 6, second dead ring the 22, first electrographite brush 5 and the second electrographite brush 8, this first dead ring 6 is sheathed on inner sleeve 15 outer wall, and this second dead ring 22 is sheathed on the first dead ring 6 outer wall;This first annular electrode 7 and the first electrographite brush 5 are positioned at the first dead ring 6 and the second dead ring 22 top, this second annular electrode 23 and the second electrographite brush 8 are positioned at the first dead ring 6 and the second dead ring 22 bottom, and the first electrographite brush 5 and the second electrographite brush 8 conduct to realize signal with first annular electrode 7 and the second annular electrode 23 wall contacts respectively;This first annular electrode 7 and the second annular electrode 23 electrically connect with ultrasonic transducer 19 respectively.
Preferably, described outer sleeve 25 inwall and inner sleeve 15 outer wall are equipped with the step surface supporting described second annular electrode 23 and the second electrographite brush 8, described outer sleeve 25 top is further fixed on end cap 20 to compress current-collecting device, is equipped with spring 9 between described first electrographite brush 5 and described second electrographite brush 8 outer wall and described outer sleeve 25 inwall.
Preferably, clutch shaft bearing 4 and the second bearing 27 it is provided with between described inner sleeve 15 outer wall and outer sleeve 25 inwall, described inner sleeve 15 outer wall is provided with the location shaft shoulder, this clutch shaft bearing 4 is fixed on bottom described step surface and between shaft shoulder top, described location, and described second bearing 27 is fixed on bottom the shaft shoulder of described location.
Preferably, described back shroud 17 and front shroud 24 are fixed on described ultrasonic transducer about 19 two ends by a bolt 16, are additionally provided with insulation sleeve 18 between this bolt 16 outer wall and described ultrasonic transducer 19;Described inner sleeve 15 sidewall is provided with the first through hole 36 and the second through hole 38 and passes for the connecting line of described ultrasonic transducer 19;Described primary horn 31 top of amplifying is fixedly linked by the first screw rod and described front shroud 24;Described symmetrical horn 2 is connected by the second screw rod 32 is fixing with described primary amplification horn 31 bottom;Described saw blade 1 passes through laser weld in the anti-node location of symmetrical horn 2.
Preferably, described inner sleeve 15 bottom side is further opened with spacing screw, and a stop screw 28 horn 31 fixing connection stops primary to amplify circumferentially rotating of horn 31 through this spacing screw with described primary amplification.
Preferably, described outer sleeve 25 sidewall is also equipped with quick change socket 21, described outer sleeve 25 is correspondingly provided with the groove 33 holding and fixing this quick change socket.
Preferably, described outer sleeve 25 outer wall is also fixedly connected with some forks, and the free end of this fork is connected with bed piece to stop outer sleeve 25 to rotate in a circumferential direction by fixed block.
By the above-mentioned description of this invention it can be seen that compared with prior art, there is advantages that
1. have employed high-precision non-standard handle of a knife owing to the Quick changing type ultrasonic of the present invention vibrates auxiliary saw cutting device, handle of a knife connecting rod is connected by alligator clamp with machine tool chief axis, achieve the complete machine tool accessories of supersonic vibration saw cutting device, the many sizes of many diameters can be realized by changing collet, the quick-replaceable of different types of cutting tools, clamping, dismantle more convenient.
2. in the present invention, ultrasonic vibration installation part have employed the mode of combination assembling, back shroud, piezoelectric ceramic stack, and primary horn of amplifying, symmetrical horn all adopts different screw rods to connect, it is achieved that improve the interchangeability of each several part, also improves the Practical Performance of entirety.
3. in the present invention, ultrasonic vibration installation part and inner sleeve are simply by node place Flange joint, except can improving interchangeability, it is also possible to avoid Vltrasonic device and produce the turn error that whole instrument is caused by vibration, are conducive to effective transmission of main shaft torque.
4., in the present invention, thin diamond saw blade is connected to symmetrical horn antinode place by laser weld, has fully ensured that the overall effectiveness of symmetrical horn, has improve ultrasonic utilization rate, it is ensured that quality of connection.
A kind of Quick changing type ultrasonic vibrating saw cutting tool used suitable in multiple lathe of the present invention occurs with machine tool accessories situation, it is mostly installed on multiple lathe, compact conformation, small, owing to have employed the alligator clamp of flexibility, handle of a knife connecting rod connecting machine tool main shaft, therefore the supersonic generator of a set of coupling only need to be provided, just can realize the processing of radial ultrasonic vibration auxiliary sawing hard brittle material on multiple lathe, as long as changing alligator clamp and handle of a knife connecting rod, the instrument that can realize different model connects, and has good interchangeability.
Accompanying drawing explanation
Fig. 1 is sectional view of the present invention;
Fig. 2 is the overall appearance figure mono-of the present invention;
Fig. 3 is the overall appearance figure bis-of the present invention;
Fig. 4 is the sectional view of the end cap of the present invention;
Fig. 5 is the top view of end cap of the present invention;
Fig. 6 is the schematic diagram of handle of a knife connecting rod of the present invention;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the sectional view of inner sleeve;
Fig. 9 is the upward view of inner sleeve;
Figure 10 is the top view of inner sleeve;
Figure 11 is the top view of upper end cover;
Figure 12 is the sectional view of upper end cover;
Figure 13 is the partial schematic diagram of end cap;
Figure 14 is the sectional view of Figure 13;
Figure 15 is the partial schematic diagram of bottom end cover;
Figure 16 is the sectional view of Figure 15;
Wherein: 1, saw blade;2, symmetrical horn;3, the first screw;4, clutch shaft bearing;5, the first electrographite brush;6, the first dead ring;7, first annular electrode;8, the second electrographite brush;9, spring;10, the second screw;11, the 3rd screw;12, the 4th screw;13, handle of a knife connecting rod;14, upper end cover;15, inner sleeve;16, bolt;17, back shroud;18, insulation sleeve;19, ultrasonic transducer;20, end cap;21, quick change socket;22, the second dead ring;23, the second annular electrode;24, front shroud;25, outer sleeve;26, the first screw rod;27, the second bearing;28, stop screw;29, tabletting;30, bottom end cover;31, primary amplification horn;32, the second screw rod;33, groove;34, the first screwed hole;35, the first through hole;36, the second through hole;37, the second screwed hole;38, third through-hole;39, the 3rd screwed hole;40, spacing screw;41, the 4th screwed hole;42, fourth hole;43, fifth hole;44, clematis stem hole.
Detailed description of the invention
Below by way of detailed description of the invention, the invention will be further described.
Referring to figs. 1 through Figure 16, a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device, suitable in multiple lathe, including handle of a knife connecting rod 13, inner sleeve 15, outer sleeve 25, ultrasonic transducer 19, current-collecting device, primary amplification horn 31, symmetrical horn 2 and saw blade 1.The criteria of right and wrong handle of a knife that this handle of a knife connecting rod 13 adopts, its top is connected (not shown) by alligator clamp with the main shaft of lathe, and bottom is provided with the first through hole 35.Upper end cover 14 is provided with the 4th screwed hole 41 and fourth hole 42,3rd screw 11 is fixed be connected through the first through hole 35 of handle of a knife connecting rod 13 and the 4th screwed hole 41 of upper end cover 14, the fourth hole 42 of the 4th screw 12 traverse upper end cover 14 is fixing with the 3rd screwed hole 39 on inner sleeve 15 to be connected, realize handle of a knife connecting rod 13 and drive inner sleeve 15 synchronous axial system, adopt hole axle to coordinate and plane fit system is to ensure that the rotation axis of three's (handle of a knife connecting rod 13, upper end cover 14, inner sleeve 15) is located along the same line, it is ensured that transmission accuracy.This inner sleeve 15 is arranged in outer sleeve 25 and with outer sleeve 25 as rotatably to coordinate and to be on same rotation axis with machine tool chief axis, is locked and connected through the second screwed hole 37 bottom the fifth hole 43 on bottom end cover 30 and tabletting 29 and inner sleeve 15 by the first screw 3 bottom inner sleeve 15.Additionally, clutch shaft bearing 4 and the second bearing 27 it is provided with between inner sleeve 15 outer wall and outer sleeve 25 inwall, inner sleeve 15 outer wall is provided with the location shaft shoulder so that location in installation process, this clutch shaft bearing 4 is fixed on bottom outer sleeve step surface and between shaft shoulder top, location, and the second bearing 27 is fixed on bottom the shaft shoulder of location.
This ultrasonic transducer 19 adopts piezoelectric ceramic stack, and it is positioned at inner sleeve 15.Back shroud 17 and front shroud 24 are fixed on ultrasonic transducer about 19 two ends by a bolt 16, are additionally provided with insulation sleeve 18 between this bolt 16 outer wall and ultrasonic transducer 19;Inner sleeve 15 sidewall is provided with the second through hole 36 and third through-hole 38 and passes for the connecting line of ultrasonic transducer 19;Primary horn 31 top of amplifying is fixedly linked with front shroud 24 by the first screw rod 26, bottom traverse bottom end cover 30.Symmetrical horn 2 is connected by the second screw rod 32 is fixing with primary amplification horn 31 bottom.Saw blade 1 passes through laser weld in the antinode place of symmetrical horn 2.Inner sleeve 15 bottom side is further opened with spacing screw 40, and a stop screw 28 horn 31 fixing connection stops primary to amplify circumferentially rotating of horn 31 through this spacing screw 40 with primary amplification.
This current-collecting device is installed between inner sleeve 15 outer wall and outer sleeve 25 inwall, and this current-collecting device electrically connects with ultrasonic transducer 19 and passes to ultrasonic transducer 19 with the high-frequency signal received.Current-collecting device includes first annular electrode the 7, second annular electrode the 23, first dead ring the 6, second dead ring the 22, first electrographite brush 5 and the second electrographite brush 8, this first dead ring 6 is sheathed on inner sleeve 15 outer wall, and this second dead ring 22 is sheathed on the first dead ring 6 outer wall.This first annular electrode 7 and the first electrographite brush 5 are positioned at the first dead ring 6 and the second dead ring 22 top, this second annular electrode 23 and the second electrographite brush 8 are positioned at the first dead ring 6 and the second dead ring 22 bottom, and the first electrographite brush 5 and the second electrographite brush 8 conduct to realize signal with first annular electrode 7 and the second annular electrode 23 wall contacts respectively.This first annular electrode 7 and the second annular electrode 23 electrically connect with the positive and negative electrode of ultrasonic transducer 19 respectively.
Further, outer sleeve 25 inwall and inner sleeve 15 outer wall are equipped with the step surface supporting the second annular electrode 23 and the second electrographite brush 8, outer sleeve 25 top is further opened with the first screwed hole 34, and pass through the second screw 10 clematis stem hole 44 through end cap 20 with this first screwed hole 34 to compress current-collecting device, it is equipped with spring 9 between the first electrographite brush 5 and the second electrographite brush 8 outer wall and outer sleeve 25 inwall to ensure the reliability that the first electrographite brush 5 and the second electrographite brush 8 contact with first annular electrode 7 and the second annular electrode 23.Being also equipped with quick change socket 21 on outer sleeve 25 sidewall, outer sleeve 25 is correspondingly provided with the groove 33 holding and fixing this quick change socket 21, this quick change socket 21 is used for connecting supersonic generator.
This outer sleeve 25 is static relative to bed piece, is also fixedly connected with some fork (not shown)s at outer sleeve 25 outer wall, and the free end of this fork is connected with bed piece to stop outer sleeve 25 to rotate in a circumferential direction by fixed block.It addition, also outer sleeve 25 directly can be fixedly connected on bed piece.
Start machine tool chief axis, now the main shaft of lathe rotates, the high accuracy handle of a knife connecting rod 13 that alligator clamp connects that drives at its main shaft rotates, high accuracy handle of a knife connecting rod 13 communicates rotational motion to again upper end cover 14, upper end cover 14 is again through the connection with inner sleeve 15, communicate rotational motion to ultrasonic activation parts, thus driving back shroud 17, piezoelectric ceramic stack 19, front shroud 24, primary amplification horn 31, insulation sleeve 18, symmetrical horn 2, bolt 16, first screw rod 26, the rotation of the second screw rod 32 and saw blade 1, it is achieved thereby that the sawing hard brittle material of saw blade radial ultrasonic vibration.And outer sleeve 25, first, second electrographite brush 5,8, end cap 20 grade is then directly or indirectly connected on the lathe bed of lathe, operationally remains stationary.
The present invention produces high-frequency signal by supersonic generator, passes to ultrasonic transducer 19 through current-collecting device, and produces supersonic vibration, amplifies horn 31 through primary and amplifies, and passes to symmetrical horn 2 anti-node location and produces a radial vibration and act on saw blade 1.The present invention can realize flexible docking with multiple lathe, extend the processed and applied of traditional machine tool, achieve supersonic vibration auxiliary sawing hard brittle material, solve tradition sawing hard brittle material sawing force is big, spillage of material big with collapse the problems such as limit is serious, have broad application prospects.
Above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited thereto, all changes utilizing this design that the present invention carries out unsubstantiality, the behavior invading scope all should be belonged to.

Claims (8)

1. a Quick changing type ultrasonic vibration auxiliary saw cutting device, suitable in multiple lathe, including handle of a knife connecting rod (13), it is characterised in that: also include inner sleeve (15), outer sleeve (25), ultrasonic transducer (19), current-collecting device, primary amplification horn (31), symmetrical horn (2) and saw blade (1);This handle of a knife connecting rod (13) top is connected with the main shaft of lathe by alligator clamp, and bottom is connected to drive inner sleeve (15) to rotate by upper end cover (14) and inner sleeve (15) are fixing;This inner sleeve (15) is arranged in outer sleeve (25) and with outer sleeve (25) as rotatably to coordinate and to be on same rotation axis with machine tool chief axis, and inner sleeve (15) bottom is locked by bottom end cover (30) and tabletting (29);This ultrasonic transducer (19) is positioned at inner sleeve (15), and is connected to front shroud (24) and back shroud (17);This current-collecting device is installed between inner sleeve (15) outer wall and outer sleeve (25) inwall, and this current-collecting device electrically connects with ultrasonic transducer (19) and passes to ultrasonic transducer (19) with the high-frequency signal received;This primary is amplified horn (31) top and is connected front shroud (24), and bottom is through bottom end cover (30) and fixing with symmetrical horn (2) is connected;This symmetry horn (2) is fixed with saw blade (1);This current-collecting device includes first annular electrode (7), the first dead ring (6) and the first electrographite brush (5), this first dead ring (6) is sheathed on inner sleeve (15) outer wall, this first annular electrode (7) and the first electrographite brush (5) are positioned at the first dead ring (6) top, and the first electrographite brush (5) and first annular electrode (7) wall contacts are to realize signal conduction;This first annular electrode (7) electrically connects with ultrasonic transducer (19).
2. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 1, it is characterized in that: described current-collecting device includes the second annular electrode (23), the second dead ring (22) and the second electrographite brush (8), this second dead ring (22) is sheathed on the first dead ring (6) outer wall;Described first annular electrode (7) and the first electrographite brush (5) are positioned at the second dead ring (22) top, this second annular electrode (23) and the second electrographite brush (8) are positioned at the first dead ring (6) and the second dead ring (22) bottom, and the second electrographite brush (8) conducts to realize signal with the second annular electrode (23) wall contacts;Second annular electrode (23) electrically connects with ultrasonic transducer (19).
3. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 2, it is characterized in that: described outer sleeve (25) inwall and inner sleeve (15) outer wall are equipped with the step surface supporting described second annular electrode (23) and the second electrographite brush (8), described outer sleeve (25) top is further fixed on end cap (20) to compress current-collecting device, is equipped with spring (9) between described first electrographite brush (5) and described second electrographite brush (8) outer wall and described outer sleeve (25) inwall.
4. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 3, it is characterized in that: between described inner sleeve (15) outer wall and outer sleeve (25) inwall, be provided with clutch shaft bearing (4) and the second bearing (27), described inner sleeve (15) outer wall is provided with the location shaft shoulder, this clutch shaft bearing (4) is fixed on bottom described step surface and between shaft shoulder top, described location, and described second bearing (27) is fixed on bottom the shaft shoulder of described location.
5. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 1, it is characterized in that: described back shroud (17) and front shroud (24) are fixed on described ultrasonic transducer (19) two ends up and down by a bolt (16), are additionally provided with insulation sleeve (18) between this bolt (16) outer wall and described ultrasonic transducer (19);Described inner sleeve (15) sidewall is provided with the first through hole (36) and the second through hole (38) and passes for the connecting line of described ultrasonic transducer (19);Described primary horn (31) top of amplifying is fixedly linked by the first screw rod and described front shroud (24);Described symmetrical horn (2) is connected by the second screw rod (32) is fixing with described primary amplification horn (31) bottom;Described saw blade (1) by laser weld in the anti-node location of symmetrical horn (2).
6. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 1, it is characterized in that: described inner sleeve (15) bottom side is further opened with spacing screw, a stop screw (28) horn (31) fixing connection stops primary to amplify circumferentially rotating of horn (31) through this spacing screw with described primary amplification.
7. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 1, it is characterized in that: described outer sleeve (25) sidewall is also equipped with quick change socket (21), described outer sleeve (25) is correspondingly provided with the groove (33) holding and fixing this quick change socket.
8. a kind of Quick changing type ultrasonic vibration auxiliary saw cutting device as claimed in claim 1, it is characterized in that: described outer sleeve (25) outer wall is also fixedly connected with some forks, the free end of this fork is connected with bed piece to stop outer sleeve (25) to rotate in a circumferential direction by fixed block.
CN201410227423.7A 2014-05-27 2014-05-27 A kind of Quick changing type ultrasonic vibration auxiliary saw cutting device Expired - Fee Related CN103978560B (en)

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