CN103976472B - A kind of cigarette making and tipping machine control system with digital automatic regulation function - Google Patents
A kind of cigarette making and tipping machine control system with digital automatic regulation function Download PDFInfo
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- CN103976472B CN103976472B CN201410159163.4A CN201410159163A CN103976472B CN 103976472 B CN103976472 B CN 103976472B CN 201410159163 A CN201410159163 A CN 201410159163A CN 103976472 B CN103976472 B CN 103976472B
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Abstract
The invention provides a kind of cigarette making and tipping machine control system with digital automatic regulation function, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus.The present invention adopts K-Bus bus to connect, there is digital automatic regulation function, under human-computer interaction interface guides, the waveform by corresponding device shows, and regulates relevant parameter to change the value of digital regulation resistance, replace the potentiometer function in original regulating circuit plate, realize digital automatic regulation function, thus save regulating time, save human resources, ensure accuracy of detection, energy-saving and cost-reducing.
Description
Technical field
The present invention relates to tobacco machine Equipment Inspection field, be specifically related to a kind of cigarette making and tipping machine control system realizing digital automatic regulation function.
Background technology
Along with improving constantly of modern automation level, increasing rolling up and connecting machine equipment enters Yan Chang, each cigarette enterprise to cigarette quality, as outward appearance, bear, the index such as hungry are also all very paid attention to.The quality of finished product cigarette quality is directly connected to the reputation of enterprise and following market, therefore, carries out monitoring to cigarette production process, controls the quality of tobacco product well to particularly important each cigarette enterprise.
On Vehicles Collected from Market, the quality testing of cigarette making and tipping machine is formed primarily of A8 quality detection module and each detecting sensor, and wherein A8 quality detection module is made up of two pieces of circuit boards, is single-minded board, poor universality, and stability and poor reliability.Each detecting sensor is connected by multi-core cable with detection module, during optimum configurations, needs the corresponding potentiometer on Circuit tuning plate, debugging inconvenience.When equipment breaks down, need carefully to search each possible trouble point, get rid of one by one, cause inconvenient maintenance.
Patent of the present invention is intended to design a kind of cigarette making and tipping machine control system realizing digital automatic regulation function based on K-BUS bus, present system adopts K-BUS bus to connect, digital automatic regulation function can be realized, under human-computer interaction interface guides, waveform by corresponding device shows, man-machine interface phase is regulated to answer parameter manually or automatically, change the value of digital regulation resistance, replace the potentiometer function in original regulating circuit plate, can regulating time be saved, save human resources, ensure accuracy of detection, reduce rejecting rate by mistake, energy-saving and cost-reducing.
Summary of the invention
The present invention proposes a kind of cigarette making and tipping machine control system with digital automatic regulation function, adopt K-BUS bus to connect, and can realize digital automatic function, can save regulating time, save human resources, operational paradigm is high.
The invention provides a kind of cigarette making and tipping machine control system with digital automatic regulation function, it is characterized in that, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for display with to IPC controller input control order, signal acquisition module is used for collecting sample signal data information and sends described sample signal data message to signal processing module, signal processing module receive described sample signal data message and process after by K-BUS bus transfer to IPC controller, IPC controller is used for analyzing described sample signal data message and rejects module transmission instruction by K-BUS bus from trend, reject model calling and Mass Control control appliance.
Human-computer interaction device of the present invention adopts touch-screen.
Signal acquisition module of the present invention is made up of the detecting unit that leaks gas, void end detection unit, external form detecting unit, hungry detecting unit, bad envelope detecting unit and a series of sensor.
IPC controller of the present invention is by analyzing described sample signal data message, according to the size of the digital regulation resistance value of man-machine interface setting, the size of adjustment Gather and input signal, judges whether the whether normal and current cigarette of current Gather and input signal exists mass defect.
Accompanying drawing explanation
Referring to accompanying drawing, embodiments of the present invention is further illustrated, wherein:
Fig. 1 is structural representation of the present invention.
Fig. 2 is working-flow schematic diagram of the present invention.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
A kind of cigarette making and tipping machine control system with digital automatic regulation function of the present invention, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for display with to IPC controller input control order, signal acquisition module is used for collection signal data message and sends signal processing module to, signal processing module receive described signal data information and process after by K-BUS bus transfer to IPC controller, IPC controller is used for carrying out analytical calculation to described signal data information and rejects module by K-BUS bus from trend sending instruction, reject model calling and Mass Control control appliance, quality control apparatus is by rejecting valve, sampling valve, clean valve is formed, for production control quality.
As shown in system specific works flow process schematic diagram in Fig. 2 the present embodiment, its operation principle is as follows:
Signal acquisition module is made up of a series of peripheral checkout equipment, mainly comprises hungry detecting unit, badly seals detecting unit, gas leakage detecting unit, void end detection unit, external form detecting unit and a series of sensor composition.Send signal processing module to after these peripheral checkout equipment collecting sample cigarette signal data messages, signal processing module receives sample cigarette signal data message and passes through K-BUS bus transfer after process to IPC controller.IPC controller receives these sample cigarette signal data messages, after sample data information reaches some (such as 512 sample cigarettes), display sample cigarette signal data waveform figure, the digital regulation resistance resistance that analytical calculation collecting sample cigarette signal data message is corresponding, and compare with actual resistance, both calculating resistance deviation.If resistance deviation is less than certain empirical value, then Contemporary Digital potentiometer resistance in the reasonable scope, checkout equipment normal operation, can download resistance parameter to " managing module under signal ", and regulate end by the fine setting of K-Bus bus.If resistance deviation is greater than empirical value, downloads resistance parameter, and number of operations is added 1 by K-BUS bus, then, IPC controller again jump set extremely gathers 512 satisfactory sample cigarette data messages.If accumulative download time reaches 3 times, calculate digital regulation resistance resistance deviation and be still greater than empirical value, system can show checkout equipment or " signal processing module " fault.When system can show checkout equipment or " signal processing module " fault, IPC controller stops sending to " rejecting module " rejecting signal, and shuts down.Pending fault enables cigarette quality removing function after getting rid of.
The above the specific embodiment of the present invention, does not form limiting the scope of the present invention.Various other that any technical conceive according to the present invention is made change and distortion accordingly, all should be included in the protection domain of the claims in the present invention.
Claims (1)
1. one kind has the cigarette making and tipping machine control system of digital automatic regulation function, it is characterized in that, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for display with to IPC controller input control order, signal acquisition module is used for collecting sample cigarette signal data message and sends described sample cigarette signal data message to signal processing module, signal processing module receive described sample cigarette signal data message and process after by K-BUS bus transfer to IPC controller, IPC controller is used for analyzing described sample cigarette signal data message and rejects module transmission instruction by K-BUS bus from trend, reject model calling and Mass Control control appliance, described human-computer interaction device adopts touch-screen, described signal acquisition module is made up of the detecting unit that leaks gas, void end detection unit, external form detecting unit, hungry detecting unit, bad envelope detecting unit and a series of sensor, described IPC controller is by analyzing described sample cigarette signal data message, according to the size of the digital regulation resistance value of man-machine interface setting, the size of adjustment Gather and input signal, judge whether the whether normal and current cigarette of current Gather and input signal exists mass defect, and described control system specific operation process is as follows:
IPC controller receives these sample cigarette signal data messages, after sample cigarette signal data message reaches 512, display sample cigarette signal data message oscillogram, the digital regulation resistance resistance that analytical calculation collecting sample cigarette signal data message is corresponding, and compare with actual resistance, both calculating resistance deviation;
If resistance deviation is less than certain empirical value, then Contemporary Digital potentiometer resistance in the reasonable scope, checkout equipment normal operation, downloads resistance parameter to signal processing module, and regulate end by the fine setting of K-Bus bus;
If resistance deviation is greater than empirical value, downloads resistance parameter, and number of operations is added 1 by K-BUS bus, then, IPC controller again jump set extremely gathers 512 satisfactory sample cigarette signal data messages; If accumulative download time reaches 3 times, calculate digital regulation resistance resistance deviation and be still greater than empirical value, system can show checkout equipment or signal processing module fault;
When system can show checkout equipment or signal processing module fault, IPC controller stops sending to rejecting module rejecting signal, and shuts down, and pending fault enables cigarette quality removing function after getting rid of.
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| CN201410159163.4A CN103976472B (en) | 2014-04-18 | 2014-04-18 | A kind of cigarette making and tipping machine control system with digital automatic regulation function |
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| CN201410159163.4A CN103976472B (en) | 2014-04-18 | 2014-04-18 | A kind of cigarette making and tipping machine control system with digital automatic regulation function |
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| CN103976472B true CN103976472B (en) | 2015-12-30 |
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| CN115281369A (en) * | 2022-06-22 | 2022-11-04 | 广西中烟工业有限责任公司 | Automatic cigarette length detection and adjustment device and method |
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