CN103976472A - Cigarette making and tipping machine set control system having digital automatic-adjustment function - Google Patents
Cigarette making and tipping machine set control system having digital automatic-adjustment function Download PDFInfo
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- CN103976472A CN103976472A CN201410159163.4A CN201410159163A CN103976472A CN 103976472 A CN103976472 A CN 103976472A CN 201410159163 A CN201410159163 A CN 201410159163A CN 103976472 A CN103976472 A CN 103976472A
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Abstract
The invention provides a cigarette making and tipping machine set control system having a digital automatic-adjustment function. The cigarette making and tipping machine set control system comprises a man-machine interaction device, a signal acquisition module, a signal processing module, a K-BUS bus, an IPC controller, a rejection module and a quality control device. The cigarette making and tipping machine set control system utilizes K-BUS bus connection and has a digital automatic-adjustment function which is used for adjusting a corresponding parameter to change a digital potentiometer value by waveform display of the corresponding device under the guide of the man-machine interaction interface and replaces a potentiometer function of the original adjustment circuit board. The cigarette making and tipping machine set control system realizes digital automatic-adjustment thereby saving adjustment time, saving manpower resource, guaranteeing detection precision, saving energy and reducing consumption.
Description
Technical field
The present invention relates to tobacco machine Equipment Inspection field, be specifically related to a kind of cigarette making and tipping machine control system that realizes digital automatic regulation function.
Background technology
Along with improving constantly of modern automation level, increasing rolling up and connecting machine equipment enters Yan Chang, and each cigarette enterprise is to cigarette quality, as outward appearance, bear, the index such as hungry are also all very paid attention to.The quality of finished product cigarette quality is directly connected to the reputation of enterprise and following market, therefore, cigarette production process is carried out to monitoring, and the quality of tobacco product controlled well is particularly important concerning each cigarette enterprise.
On Vehicles Collected from Market, the quality testing of cigarette making and tipping machine is mainly made up of A8 quality detection module and each detecting sensor, and wherein A8 quality detection module is made up of two circuit boards, is single-minded board, and versatility is poor, and stability and poor reliability.Each detecting sensor is connected by multi-core cable with detection module, when parameter arranges, needs the corresponding potentiometer on Circuit tuning plate, debugging inconvenience.In the time that equipment breaks down, need to carefully search each possible trouble point, get rid of one by one, cause inconvenient maintenance.
Patent of the present invention is intended to design a kind of cigarette making and tipping machine control system that realizes digital automatic regulation function based on K-BUS bus, system of the present invention adopts K-BUS bus to connect, can realize digital automatic regulation function, under human-computer interaction interface guiding, can show by the waveform of corresponding device, regulate manually or automatically man-machine interface phase to answer parameter, change the value of digital regulation resistance, replace the potentiometer function in original regulating circuit plate, can save the adjusting time, save human resources, ensure accuracy of detection, reduce mistake rejecting rate, energy-saving and cost-reducing.
Summary of the invention
The present invention proposes a kind of cigarette making and tipping machine control system with digital automatic regulation function, adopt K-BUS bus to connect, and can realize digital automatic function, can save the adjusting time, save human resources, operational paradigm is high.
The invention provides a kind of cigarette making and tipping machine control system with digital automatic regulation function, it is characterized in that, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for demonstration with to IPC controller input control order, signal acquisition module is for collecting sample signal data information and send described sample signal data message to signal processing module, signal processing module receives described sample signal data message and processes the rear K-BUS bus transfer of passing through to IPC controller, IPC controller is for analyzing described sample signal data message and passing through K-BUS bus and reject module transmission instruction from trend, rejecting module connects and controls quality control apparatus.
Human-computer interaction device of the present invention adopts touch-screen.
Signal acquisition module of the present invention is made up of the detecting unit that leaks gas, nominal detecting unit, external form detecting unit, hungry detecting unit, bad envelope detecting unit and a series of sensor.
IPC controller of the present invention is by analyzing described sample signal data message, the size of the digital regulation resistance value of setting according to man-machine interface, adjust the size of Gather and input signal, judge whether the whether normal and current cigarette of current Gather and input signal exists mass defect.
Brief description of the drawings
Referring to accompanying drawing, embodiments of the present invention is further illustrated, wherein:
Fig. 1 is structural representation of the present invention.
Fig. 2 is working-flow schematic diagram of the present invention.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
A kind of cigarette making and tipping machine control system with digital automatic regulation function of the present invention, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for demonstration with to IPC controller input control order, signal acquisition module is for collection signal data message and send signal processing module to, signal processing module receives described signal data information and processes the rear K-BUS bus transfer of passing through to IPC controller, IPC controller sends instruction for described signal data information being carried out to analytical calculation and rejecting module by K-BUS bus from trend, rejecting module connects and controls quality control apparatus, quality control apparatus is by rejecting valve, sampling valve, clean valve forms, for production control quality.
As shown in system specific works flow process schematic diagram in Fig. 2 the present embodiment, its operation principle is as follows:
Signal acquisition module is made up of a series of peripheral checkout equipments, mainly comprises hungry detecting unit, bad envelope detecting unit, gas leakage detecting unit, nominal detecting unit, external form detecting unit and a series of sensor composition.After these peripheral checkout equipment collecting sample cigarette signal data information, send signal processing module to, signal processing module receives by sample cigarette signal data information and after processing and passes through K-BUS bus transfer to IPC controller.IPC controller receives these sample cigarette signal data information, sample data information for example reaches, after some (512 sample cigarettes), show sample cigarette signal data oscillogram, digital regulation resistance resistance corresponding to analytical calculation collecting sample cigarette signal data information, and with actual resistance comparison, calculate both resistance deviations.If resistance deviation is less than certain empirical value, in the reasonable scope, checkout equipment normal operation, can download resistance parameter to " managing module under signal " by the fine setting of K-Bus bus, and regulate end Contemporary Digital potentiometer resistance.If resistance deviation is greater than empirical value, download resistance parameter by K-BUS bus, and number of operations added to 1, then, IPC controller again jump set to gathering 512 satisfactory sample cigarette data messages.If accumulative total download time reaches 3 times, to calculate digital regulation resistance resistance deviation and be still greater than empirical value, system can show checkout equipment or " signal processing module " fault.In the time that system can show checkout equipment or " signal processing module " fault, IPC controller stops sending and rejecting signal to " rejecting module ", and shuts down.Pending fault is enabled cigarette quality removing function after getting rid of.
The above the specific embodiment of the present invention, does not form limiting the scope of the present invention.Various other corresponding changes and distortion that any technical conceive according to the present invention is made, all should be included in the protection domain of the claims in the present invention.
Claims (4)
1. one kind has the cigarette making and tipping machine control system of digital automatic regulation function, it is characterized in that, comprise human-computer interaction device, signal acquisition module, signal processing module, K-BUS bus, IPC controller, reject module and quality control apparatus, wherein human-computer interaction device is for demonstration with to IPC controller input control order, signal acquisition module is for collecting sample signal data information and send described sample signal data message to signal processing module, signal processing module receives described sample signal data message and processes the rear K-BUS bus transfer of passing through to IPC controller, IPC controller is for analyzing described sample signal data message and passing through K-BUS bus and reject module transmission instruction from trend, rejecting module connects and controls quality control apparatus.
2. the cigarette making and tipping machine control system with digital automatic regulation function as claimed in claim 1, is characterized in that, described human-computer interaction device adopts touch-screen.
3. the cigarette making and tipping machine control system with digital automatic regulation function as claimed in claim 1, it is characterized in that, described signal acquisition module is made up of the detecting unit that leaks gas, nominal detecting unit, external form detecting unit, hungry detecting unit, bad envelope detecting unit and a series of sensor.
4. the cigarette making and tipping machine control system with digital automatic regulation function as claimed in claim 1, it is characterized in that, described IPC controller is by analyzing described sample signal data message, the size of the digital regulation resistance value of setting according to man-machine interface, adjust the size of Gather and input signal, judge whether the whether normal and current cigarette of current Gather and input signal exists mass defect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410159163.4A CN103976472B (en) | 2014-04-18 | 2014-04-18 | A kind of cigarette making and tipping machine control system with digital automatic regulation function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410159163.4A CN103976472B (en) | 2014-04-18 | 2014-04-18 | A kind of cigarette making and tipping machine control system with digital automatic regulation function |
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| CN103976472A true CN103976472A (en) | 2014-08-13 |
| CN103976472B CN103976472B (en) | 2015-12-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115281369A (en) * | 2022-06-22 | 2022-11-04 | 广西中烟工业有限责任公司 | Automatic cigarette length detection and adjustment device and method |
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| CN103976472B (en) | 2015-12-30 |
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