CN103976470B - Washboard stops up automatic cleaning apparatus and clean method thereof - Google Patents
Washboard stops up automatic cleaning apparatus and clean method thereof Download PDFInfo
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- CN103976470B CN103976470B CN201410228593.7A CN201410228593A CN103976470B CN 103976470 B CN103976470 B CN 103976470B CN 201410228593 A CN201410228593 A CN 201410228593A CN 103976470 B CN103976470 B CN 103976470B
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- washboard
- twisting wheel
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- tobacco twisting
- cleaner
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Abstract
Washboard stops up automatic cleaning apparatus and clean method thereof, comprise tobacco twisting wheel, washboard, jam detection sensor, control system and cylinder, tobacco twisting wheel and washboard are arranged on cigarette making and tipping machine wallboard, jam detection installation of sensors is by tobacco twisting wheel, on the distribution seat of tobacco twisting wheel, 2 high-speed electromagnetic valves are installed, and the air inlet of high-speed electromagnetic valve is connected with compressed-air actuated pipe joint; At the cleaning position of washboard, cleaner is installed; Cleaner, cylinder all pass through pipeline He Fa island and are connected, and air inlet and the compressed air piping on valve island are connected; Above washboard cleaning position, scanner is installed; Jam detection sensor, high-speed electromagnetic valve, valve island and scanner are all electrically connected with control system. The advantage of cigarette rolling device after improving: washboard has been realized automated cleaning after stopping up, and has reduced workman's labour intensity; Avoid cigarette making and tipping machine start, shut down the more wastes that cause raw and auxiliary material.
Description
Technical field
The present invention relates to the parts of cigarette machinery, particularly a kind of cigarette making and tipping machine, a kind of automatic cleaning apparatus and clean method thereof when washboard stops up.
Background technology
When cigarette making and tipping machine operation, it is the first fault that causes cigarette making and tipping machine to shut down that washboard stops up. Current washboard cleaning device comprises tobacco twisting wheel, washboard, jam detection sensor, control system and cylinder; tobacco twisting wheel is arranged on the wallboard of cigarette making and tipping machine; washboard is connected with cylinder and is also arranged on the wallboard of cigarette making and tipping machine by support; jam detection installation of sensors is by tobacco twisting wheel; when washboard stops up; send signal by jam detection sensor; cigarette making and tipping machine hard stop; washboard moves to cleaning position by cylinder; then by manually opening protective cover; washboard is manually cleaned, wait after clean completing again by manually starting shooting. Washboard stops up shuts down, and by manually cleaning, not only because of shut down and again start can cause raw-material very large waste, but also reduced production efficiency, also increased workman's labour intensity simultaneously.
Summary of the invention
For prior art; for reducing raw-material waste; improve the productivity effect of cigarette making and tipping machine; reduction workman's labour intensity, the present invention proposes a kind of washboard and stops up the device that rear cigarette making and tipping machine was not shut down, can be carried out in low cruise situation automated cleaning, cleaning effect detection and judges, automatically resumes production.
This washboard stops up automatic cleaning apparatus, comprise tobacco twisting wheel, washboard, jam detection sensor, control system and cylinder, tobacco twisting wheel is arranged on cigarette making and tipping machine wallboard, washboard is connected with cylinder and is also arranged on cigarette making and tipping machine wallboard by support, jam detection installation of sensors, by tobacco twisting wheel, is characterized in that, on the distribution seat of tobacco twisting wheel, 2 high-speed electromagnetic valves are installed, and the air inlet of high-speed electromagnetic valve is connected with compressed-air actuated pipe joint; At the cleaning position of washboard, cleaner is installed; Cleaner, cylinder all pass through pipeline He Fa island and are connected, and valve island is made up of multiple magnetic valves, and air inlet and the compressed air piping on valve island are connected; Above washboard cleaning position, scanner is installed; Jam detection sensor, high-speed electromagnetic valve, valve island and scanner are all electrically connected with control system.
On the cigarette making and tipping machine wallboard of washboard top, upper and lower 2 baffle plates are installed; lower baffle plate is arranged on the top of washboard cleaning position; the cigarette of tobacco twisting wheel of guaranteeing to blow off in not shutdown situation does not drop on washboard; overhead gage is arranged on from the blow off front of cigarette of tobacco twisting wheel, ensures that cigarette can not blow to a drum.
Cleaner is an arc matching with washboard radian, and arc is hollow, and the one side relative with washboard has many apertures, and the air inlet of cleaner is connected by pipeline He Fa island, and valve island is connected with compressed air piping.
Washboard cleaning is as follows:
One, after jam detection sensor detects that washboard stops up, first send signal to control system;
Two,, under control system effect, will there is following action in cigarette making and tipping machine simultaneously:
1, cigarette making and tipping machine rotating speed is reduced to setting speed, and cigarette stops entering cigarette rolling device;
2, high-speed electromagnetic valve is opened, the cigarette that compressed air blows off on tobacco twisting wheel by pipe joint;
3, valve island control cylinder motion, washboard arrives cleaning position under cylinder action; Valve island starts cleaner, and washboard is cleaned;
Three, after the cleaning time of setting completes, scanner scan detection to washboard, and scan image is passed to control system compares, and judges whether to clean totally;
If 1 is clean clean, under control system effect, cylinder action makes washboard get back to operating position; High-speed electromagnetic valve is closed, and cigarette reenters tobacco twisting wheel and carries out rubbing; Cigarette making and tipping machine rotating speed returns to specified speed of production, and so far, washboard automated cleaning process completes.
If 2 clean unclean, belong to and stop up extremely, this thing happens, needs manual intervention to complete, until washboard is clean, then, under control system effect, cylinder action makes washboard get back to operating position; High-speed electromagnetic valve is closed, and cigarette reenters tobacco twisting wheel and carries out rubbing; Cigarette making and tipping machine rotating speed returns to specified speed of production, and so far, washboard automated cleaning process completes.
The advantage of cigarette rolling device after improving:
1. washboard has been realized automated cleaning after stopping up, and has reduced workman's labour intensity;
2. the processing speed of washboard plugging fault is faster, and the automaticity of cigarette making and tipping machine is higher;
3. avoid cigarette making and tipping machine start, shut down the more wastes that cause raw and auxiliary material.
Brief description of the drawings
Fig. 1 is current cigarette rolling device structure chart
Cigarette rolling device structure chart when Fig. 2 is washboard work of the present invention
Cigarette rolling device structure chart when Fig. 3 is washboard Automatic clearance of the present invention
Fig. 4 is the enlarged drawing of fast valve pedestal of the present invention
FB(flow block) when Fig. 5 is washboard Automatic clearance of the present invention
1, tobacco twisting wheel, 2, washboard, 3, jam detection sensor, 4, overhead gage, 5, lower baffle plate, 6, scanner, 7, cleaner, 8, distribution seat, 9, high-speed electromagnetic valve, 10, pipe joint, 11, support.
Detailed description of the invention
As follows to the detailed description of the invention below in conjunction with accompanying drawing:
In Fig. 2, Fig. 3 and Fig. 4, this washboard stops up automatic cleaning apparatus, comprise tobacco twisting wheel 1, washboard 2, jam detection sensor 3, control system and cylinder, tobacco twisting wheel 1 is arranged on cigarette making and tipping machine wallboard, washboard 2 is connected with cylinder and is also arranged on cigarette making and tipping machine wallboard by support 11, and it is other that jam detection sensor 3 is arranged on tobacco twisting wheel 1, on the distribution seat 8 of tobacco twisting wheel 1,2 high-speed electromagnetic valves 9 are installed, and the air inlet of high-speed electromagnetic valve 9 is connected with compressed-air actuated pipe joint 10; At the cleaning position of washboard 2, cleaner 7 is installed; Cleaner 7, cylinder all pass through pipeline He Fa island and are connected, and valve island is made up of multiple magnetic valves, and air inlet and the compressed air piping on valve island are connected; Above washboard 2 cleaning positions, scanner 6 is installed; Jam detection sensor 3, high-speed electromagnetic valve 9, valve island and scanner 6 are all electrically connected with control system.
Upper and lower 2 baffle plates are installed on the cigarette making and tipping machine wallboard of washboard 2 tops; lower baffle plate 5 is arranged on the top of washboard 2 cleaning positions; the cigarette of tobacco twisting wheel 1 of guaranteeing to blow off in not shutdown situation does not drop on washboard 2; overhead gage 4 is arranged on from the blow off front of cigarette of tobacco twisting wheel 1, ensures that cigarette can not blow to a drum.
Cleaner 7 is arcs that match with washboard 2 radians, and arc is hollow, and the one side relative with washboard 2 has many apertures, and the air inlet of cleaner is connected by pipeline He Fa island, and valve island is connected with compressed air piping.
In Fig. 5, washboard cleaning is as follows:
One, after jam detection sensor detects that washboard stops up, first send signal to control system;
Two,, under control system effect, will there is following action in cigarette making and tipping machine simultaneously:
1, cigarette making and tipping machine rotating speed is reduced to setting speed, and cigarette stops entering cigarette rolling device;
2, high-speed electromagnetic valve is opened, the cigarette that compressed air blows off on tobacco twisting wheel by pipe joint;
3, valve island control cylinder motion, washboard arrives cleaning position under cylinder action; Valve island starts cleaner, and washboard is cleaned;
Three, after the cleaning time of setting completes, scanner scan detection to washboard, and scan image is passed to control system compares, and judges whether to clean totally;
If 1 is clean clean, under control system effect, cylinder action makes washboard get back to operating position; High-speed electromagnetic valve is closed, and cigarette reenters tobacco twisting wheel and carries out rubbing; Cigarette making and tipping machine rotating speed returns to specified speed of production, and so far, washboard automated cleaning process completes.
If 2 clean unclean, belong to and stop up extremely, this thing happens, needs manual intervention to complete, until washboard is clean, then, under control system effect, cylinder action makes washboard get back to operating position; High-speed electromagnetic valve is closed, and cigarette reenters tobacco twisting wheel and carries out rubbing; Cigarette making and tipping machine rotating speed returns to specified speed of production, and so far, washboard automated cleaning process completes.
Claims (1)
1. washboard stops up automatic cleaning apparatus, comprise tobacco twisting wheel, washboard, jam detection sensor, control system and cylinder, tobacco twisting wheel is arranged on cigarette making and tipping machine wallboard, washboard is connected with cylinder and is also arranged on cigarette making and tipping machine wallboard by support, jam detection installation of sensors, by tobacco twisting wheel, is characterized in that, on the distribution seat of tobacco twisting wheel, 2 high-speed electromagnetic valves are installed, and the air inlet of high-speed electromagnetic valve is connected with compressed-air actuated pipe joint; At the cleaning position of washboard, cleaner is installed; Cleaner, cylinder all pass through pipeline He Fa island and are connected, and valve island is made up of multiple magnetic valves, and air inlet and the compressed air piping on valve island are connected; Above washboard cleaning position, scanner is installed; Jam detection sensor, high-speed electromagnetic valve, valve island and scanner are all electrically connected with control system;
On the cigarette making and tipping machine wallboard of washboard top, upper and lower 2 baffle plates are installed, lower baffle plate is arranged on the top of washboard cleaning position, and overhead gage is arranged on from the blow off front of cigarette of tobacco twisting wheel;
Cleaner is an arc matching with washboard radian, and arc is hollow, and the one side relative with washboard has many apertures, and the air inlet of cleaner is connected by pipeline He Fa island, and valve island is connected with compressed air piping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410228593.7A CN103976470B (en) | 2014-05-28 | 2014-05-28 | Washboard stops up automatic cleaning apparatus and clean method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410228593.7A CN103976470B (en) | 2014-05-28 | 2014-05-28 | Washboard stops up automatic cleaning apparatus and clean method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103976470A CN103976470A (en) | 2014-08-13 |
| CN103976470B true CN103976470B (en) | 2016-05-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410228593.7A Expired - Fee Related CN103976470B (en) | 2014-05-28 | 2014-05-28 | Washboard stops up automatic cleaning apparatus and clean method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103976470B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106944383B (en) * | 2017-03-21 | 2019-03-12 | 常德烟草机械有限责任公司 | A kind of cleaning device and clean method of cigarette making and tipping machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1182867A (en) * | 1968-07-24 | 1970-03-04 | Tabak & Ind Masch | Cigarette Making Machine. |
| CN201709609U (en) * | 2010-06-18 | 2011-01-19 | 河南中烟工业有限责任公司 | Cleaning device for closing drum wheel of plug assembler |
| CN201733836U (en) * | 2010-07-09 | 2011-02-09 | 河南中烟工业有限责任公司 | Pneumatic control cleaning device for obstruction of rubbing plate of cigarette plug assembler |
| CN202009686U (en) * | 2011-02-24 | 2011-10-19 | 张元梅 | Novel cigarette rubbing and connecting system of cigarette wrapping and connecting unit |
| CN103521478A (en) * | 2013-10-30 | 2014-01-22 | 龙岩烟草工业有限责任公司 | Assembling machine washboard cleaning device |
| CN203828058U (en) * | 2014-05-28 | 2014-09-17 | 常德烟草机械有限责任公司 | Rubbing plate blockage automatic cleaning device |
-
2014
- 2014-05-28 CN CN201410228593.7A patent/CN103976470B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1182867A (en) * | 1968-07-24 | 1970-03-04 | Tabak & Ind Masch | Cigarette Making Machine. |
| CN201709609U (en) * | 2010-06-18 | 2011-01-19 | 河南中烟工业有限责任公司 | Cleaning device for closing drum wheel of plug assembler |
| CN201733836U (en) * | 2010-07-09 | 2011-02-09 | 河南中烟工业有限责任公司 | Pneumatic control cleaning device for obstruction of rubbing plate of cigarette plug assembler |
| CN202009686U (en) * | 2011-02-24 | 2011-10-19 | 张元梅 | Novel cigarette rubbing and connecting system of cigarette wrapping and connecting unit |
| CN103521478A (en) * | 2013-10-30 | 2014-01-22 | 龙岩烟草工业有限责任公司 | Assembling machine washboard cleaning device |
| CN203828058U (en) * | 2014-05-28 | 2014-09-17 | 常德烟草机械有限责任公司 | Rubbing plate blockage automatic cleaning device |
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| Publication number | Publication date |
|---|---|
| CN103976470A (en) | 2014-08-13 |
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Granted publication date: 20160525 Termination date: 20190528 |