CN103968522A - Air-conditioner panel and method for manufacturing same by injection molding - Google Patents
Air-conditioner panel and method for manufacturing same by injection molding Download PDFInfo
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- CN103968522A CN103968522A CN201310035157.3A CN201310035157A CN103968522A CN 103968522 A CN103968522 A CN 103968522A CN 201310035157 A CN201310035157 A CN 201310035157A CN 103968522 A CN103968522 A CN 103968522A
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Abstract
The invention discloses an air-conditioner panel and a method for manufacturing the same by injection molding. The air-conditioner panel comprises a laminating layer with lines or patterns, wherein a transparent plastic layer is injected on the front surface of the laminating layer, and a plurality of structural rib positions are injected on the rear surface of the laminating layer. According to the embodiment of the invention, the appearance of the air-conditioner panel can achieve a three-dimensional effect that the front surface is transparent and the rear surface is colorful. Meanwhile, the structural rib positions injected on the rear surface of the laminating layer can assemble and fix the air-conditioner panel, thereby reducing the cost and improving the processing efficiency of the air-conditioner panel.
Description
Technical field
The present invention relates to field of air conditioning, especially relate to a kind of air-conditioning panel and injection molding production method thereof.
Background technology
In at present common air-conditioner panel, the technique that realizes sparkling and crystal-clear effect is roughly double-shot moulding and back side spraying, but double-shot moulding structural member, die cost is high, and technique is difficult to control, and output capacity is low.And back side spraying coating process is restive, easily occur stain etc. and make scrappage higher, and the attached Standard part of this back of the body spray plane plate needs to add separately.These two kinds of techniques all can only embody single background color effect, can not represent colorful sparkling and crystal-clear property.
Summary of the invention
The present invention is intended at least solve one of technical problem existing in prior art.
For this reason, one object of the present invention is to propose a kind of colourful pattern and low air-conditioning panel of cost of presenting.
Another object of the present invention is to propose a kind of injection molding production method of above-mentioned air-conditioning panel.
According to the air-conditioning panel of first aspect present invention embodiment, described air-conditioning panel comprises the coating layer with lines or pattern, at the front surface injection moulding layer of transparent plastic layer of coating layer, is injected with multiple structure muscle position in the rear surface of coating layer.
According to the air-conditioning panel of the embodiment of the present invention, by injection moulding layer of transparent plastic layer on the front surface of coating layer, and be injected with multiple structure muscle position in the rear surface of coating layer, it is transparent sparkling and crystal-clear that thereby the outward appearance that not only makes air-conditioning panel can present front surface, the colorful gorgeous stereoeffect in rear surface, can realize being mounted with of air-conditioning panel, and reduce the cost of air-conditioning panel, improved the working (machining) efficiency of air-conditioning panel simultaneously.
In addition, also there is following additional technical feature according to air-conditioning panel of the present invention:
Particularly, described coating layer comprises PET base material and is located at the ink design layer of front surface of described PET base material.Thereby ensure that coating layer can present various colorful gorgeous and 3D patterns.
Further, the ink design layer of described coating layer is by the compound mode machine-shaping of printing.Thereby make the processing and forming technology of coating layer simple, and can make coating layer can present polynary, lively exterior design.
In examples more of the present invention, the thickness of described clarity plastic layer is greater than the thickness of described coating layer.Thereby ensure that clarity plastic layer can cover on the whole front surface of coating layer, and the coating layer that can adequately protect, avoid coating layer damaged.
Further, described air-conditioning panel also comprises rear diaphragm, and described rear diaphragm is molded on the rear surface of described coating layer integratedly, and described multiple structure muscle position is located on the rear surface of described rear diaphragm.Thereby can protect the rear surface of coating layer, avoid coating layer damaged.
Preferably, described rear diaphragm covers on the whole rear surface of described coating layer.Thereby can further protect coating layer, avoid coating layer damaged.
Alternatively, described multiple structure muscle position is formed as respectively buckle structure.Thereby being convenient to air-conditioning panel is assembled on air-conditioner.
Preferably, described multiple structure muscle position is evenly distributed on described rear diaphragm.Thereby ensure that air-conditioning panel can firmly be assemblied on air-conditioner.
According to the injection molding production method of the air-conditioning panel of second aspect present invention embodiment, described air-conditioning panel is according to the air-conditioning panel of first aspect present invention embodiment, and described injection molding production method comprises the steps: S1: on the front surface of described coating layer, form clarity plastic layer described in one deck by injection mo(u)lding; S2: form described structure muscle position by injection mo(u)lding on the rear surface of described coating layer.
According to the injection molding production method of the air-conditioning panel of the embodiment of the present invention, by adopting first taking the front surface of coating layer as rear face is with the front surface injection mo(u)lding clarity plastic layer at coating layer, and then taking the rear surface of coating layer as front face is with the rear surface injection mo(u)lding structure muscle position at coating layer, it is transparent sparkling and crystal-clear that thereby the outward appearance that not only makes air-conditioning panel can present front surface, the colorful gorgeous stereoeffect in rear surface, pass through in the rear surface of coating layer injection mo(u)lding structure muscle position simultaneously, can realize being mounted with of air-conditioning panel, and reduce the cost of air-conditioning panel, improve the working (machining) efficiency of air-conditioning panel.
Particularly, step S1 comprises: S11: the described coating layer of machine-shaping is put in the rear mold of the first mould, and taking the front surface of described coating layer as rear face; S12: the front mold of the first mould is coordinated to form the first space of sealing with the rear mold of the first mould, then pass into plastic material in the first space, with clarity plastic layer described in injection mo(u)lding on the front surface of described coating layer; S13: described coating layer and described clarity plastic layer that injection mo(u)lding is integrated take out in the first mould.
Further, step S2 comprises: S21: described coating layer and described clarity plastic layer that injection mo(u)lding is integrated are put in the front mould of the second mould, and taking the rear surface of described coating layer as front face; S22: the rear mold of the second mould and the front mold of the second mould are coordinated to form to the second space of sealing, then pass into material in second space, with structure muscle position described in the rear surface injection mo(u)lding at described coating layer; S23: take out in the second mould the described coating layer that injection mo(u)lding is integrated, described clarity plastic layer and described structure muscle position.
Additional aspect of the present invention and advantage in the following description part provide, and part will become obviously from the following description, or recognize by practice of the present invention.
Brief description of the drawings
Above-mentioned and/or additional aspect of the present invention and advantage accompanying drawing below combination is understood becoming the description of embodiment obviously and easily, wherein:
Fig. 1 is according to the flow chart of the injection molding production method of the air-conditioning panel of the embodiment of the present invention;
Fig. 2 is according to the schematic diagram of the air-conditioning panel of the embodiment of the present invention;
Fig. 3 is the profile of the air-conditioning panel shown in Fig. 2;
Fig. 4 is the enlarged diagram of A part in Fig. 3.
Brief description of the drawings:
Air-conditioning panel 100, clarity plastic layer 1, coating layer 2, structure muscle position 3, rear diaphragm 4
Detailed description of the invention
Describe embodiments of the invention below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Be exemplary below by the embodiment being described with reference to the drawings, only for explaining the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", orientation or the position relationship of instructions such as " outward " are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of device or the element of instruction or hint indication must have specific orientation, with specific orientation structure and operation, therefore can not be interpreted as limitation of the present invention.
In description of the invention, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, or connect integratedly; It can be mechanical connection; Can be to be directly connected, also can indirectly be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, can concrete condition understand above-mentioned term concrete meaning in the present invention.In addition,, in description of the invention, except as otherwise noted, the implication of " multiple " is two or more.
Describe according to a kind of air-conditioning panel 100 of first aspect present invention embodiment below with reference to Fig. 2-Fig. 4, this air-conditioning panel 100 is assemblied on air-conditioner.
According to the air-conditioning panel 100 of the embodiment of the present invention, as shown in Fig. 2-Fig. 4, comprise the coating layer 2 with lines or pattern, at the front surface injection moulding layer of transparent plastic layer 1 of coating layer 2, be injected with multiple structure muscle position 3 in the rear surface of coating layer 2.In other words, air-conditioning panel 100 comprises clarity plastic layer 1, coating layer 2 and structure muscle position 3, clarity plastic layer 1 is formed on by the mode of injection mo(u)lding on the front surface of coating layer 2, and multiple structure muscle position 3 is formed on the rear surface of coating layer 2 by the mode of injection mo(u)lding.Wherein, multiple structure muscle position 3 is connector, can be by the corresponding respective outer side edges on multiple structure muscle position 3 and air-conditioner so that air-conditioning panel 100 is assembled on air-conditioner.
Thereby, clarity plastic layer 1 is the superficial layer of air-conditioning panel 100, the pattern color of coating layer 2 or lines see through clarity plastic layer 1 and present to user, this coating layer 2 can present the pattern of various colorful gorgeous and 3D, the front surface of coating layer 2 and clarity plastic layer 1 are fitted, fitting in the rear surface of coating layer 2 and structure muscle position 3, thereby makes the appearance effect of air-conditioning panel 100 bright and colourful, sparkling and crystal-clear beautiful.
According to the air-conditioning panel 100 of the embodiment of the present invention, by injection moulding layer of transparent plastic layer 1 on the front surface at coating layer 2, and be injected with multiple structure muscle position 3 in the rear surface of coating layer 2, it is transparent sparkling and crystal-clear that thereby the outward appearance that not only makes air-conditioning panel 100 can present front surface, the colorful gorgeous stereoeffect in rear surface, can realize being mounted with of air-conditioning panel 100, and reduce the cost of air-conditioning panel 100, improved the working (machining) efficiency of air-conditioning panel 100 simultaneously.
Particularly, coating layer 2 comprises PET base material (PET base material) and is located at the ink design layer of the front surface of PET base material.Thereby ensure that coating layer 2 can present various colorful gorgeous and 3D patterns.Further, the ink design layer of coating layer 2 is by the compound mode machine-shaping of printing.Thereby make the processing and forming technology of coating layer 2 simple, and can make coating layer 2 can present polynary, lively exterior design.
In some embodiments of the invention, as shown in Figure 4, the thickness of clarity plastic layer 1 is greater than the thickness of coating layer 2.Thereby ensure that clarity plastic layer 1 can cover on the whole front surface of coating layer 2, and the coating layer 2 that can adequately protect, avoid coating layer 2 damaged.
As shown in Figure 3, according to some embodiments of the present invention, air-conditioning panel also comprises rear diaphragm 4, and wherein, rear diaphragm 4 is molded on the rear surface of coating layer 2 integratedly.Multiple structure muscle position 3 is located on the rear surface of rear diaphragm 4.Thereby can protect the rear surface of coating layer 2, avoid coating layer 2 damaged.Further, the whole rear surface that rear diaphragm 4 covers coating layer 2 is to wrap the rear surface of coating layer 2.Thereby can further protect coating layer 2, avoid coating layer 2 damaged.Alternatively, multiple structure muscle position 3 is formed as respectively buckle structure.Thereby being convenient to air-conditioning panel 100 is assembled on air-conditioner.Preferably, multiple structure muscle position 3 is evenly distributed on rear diaphragm 4.Thereby ensure that air-conditioning panel 100 can firmly be assemblied on air-conditioner.
Describe according to the injection molding production method of a kind of air-conditioning panel of second aspect present invention embodiment below with reference to Fig. 1-Fig. 4, this air-conditioning panel is the air-conditioning panel 100 according to first aspect present invention embodiment.
According to the injection molding production method of the air-conditioning panel of the embodiment of the present invention, air-conditioning panel 100 comprises clarity plastic layer 1, coating layer 2 and structure muscle position 3, and injection molding production method comprises the steps:
S1: form layer of transparent plastic layer 1 by injection mo(u)lding on the front surface of coating layer 2.
S2: form structure muscle position 3 by injection mo(u)lding on the rear surface of coating layer 2.Wherein, structure muscle position 3 is the connector between air-conditioning panel 100 and air-conditioner, and air-conditioning panel 100 is assemblied on air-conditioner by structure muscle position 3.
Particularly, step S1 comprises:
S11: the coating layer of machine-shaping 2 is put in the rear mold of the first mould, and taking the front surface of coating layer 2 as rear face.
S12: the front mold of the first mould is coordinated to form the first space of sealing with the rear mold of the first mould, then pass into plastic material in the first space, with injection mo(u)lding clarity plastic layer 1 on the front surface at coating layer 2.Wherein, clarity plastic layer 1 covers on the whole front surface of coating layer 2 to wrap the front surface of coating layer 2.
S13: coating layer 2 and clarity plastic layer 1 that injection mo(u)lding is integrated take out in the first mould.
Further, step S2 comprises:
S21: coating layer 2 and clarity plastic layer 1 that injection mo(u)lding is integrated are put in the front mould of the second mould, and taking the rear surface of coating layer 2 as front face.
S22: the rear mold of the second mould and the front mold of the second mould are coordinated to form to the second space of sealing, then pass into material in second space, with the rear surface injection mo(u)lding structure muscle position 3 at coating layer 2.
S23: take out in the second mould coating layer 2, clarity plastic layer 1 and structure muscle position 3 that injection mo(u)lding is integrated.
In other words, clarity plastic layer 1 is the superficial layer of air-conditioning panel 100, the pattern color of coating layer 2 sees through clarity plastic layer 1 and presents to user, this coating layer 2 can present the pattern of various colorful gorgeous and 3D, the front surface of coating layer 2 and clarity plastic layer 1 are fitted, fitting in the rear surface of coating layer 2 and structure muscle position 3, thereby makes the appearance effect of air-conditioning panel 100 bright and colourful, sparkling and crystal-clear beautiful.
According to the injection molding production method of the air-conditioning panel of the embodiment of the present invention, by adopting first taking the front surface of coating layer 2 as rear face is with the front surface injection mo(u)lding clarity plastic layer 1 at coating layer 2, and then taking the rear surface of coating layer 2 as front face is with the rear surface injection mo(u)lding structure muscle position 3 at coating layer 2, it is transparent sparkling and crystal-clear that thereby the outward appearance that not only makes air-conditioning panel 100 can present front surface, the colorful gorgeous stereoeffect in rear surface, pass through in the rear surface of coating layer 2 injection mo(u)lding structure muscle position 3 simultaneously, can realize being mounted with of air-conditioning panel 100, and reduce the cost of air-conditioning panel 100, improve the working (machining) efficiency of air-conditioning panel 100.
In the description of this description, the description of reference term " embodiment ", " some embodiment ", " illustrative examples ", " example ", " concrete example " or " some examples " etc. means to be contained at least one embodiment of the present invention or example in conjunction with specific features, structure, material or the feature of this embodiment or example description.In this manual, the schematic statement of above-mentioned term is not necessarily referred to identical embodiment or example.And specific features, structure, material or the feature of description can be with suitable mode combination in any one or more embodiment or example.
Although illustrated and described embodiments of the invention, those having ordinary skill in the art will appreciate that: in the situation that not departing from principle of the present invention and aim, can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present invention is limited by claim and equivalent thereof.
Claims (11)
1. an air-conditioning panel, is characterized in that, described air-conditioning panel comprises the coating layer with lines or pattern, at the front surface injection moulding layer of transparent plastic layer of described coating layer, is injected with multiple structure muscle position in the rear surface of described coating layer.
2. air-conditioning panel according to claim 1, is characterized in that, described coating layer comprises PET base material and is located at the ink design layer of the front surface of described PET base material.
3. air-conditioning panel according to claim 2, is characterized in that, the ink design layer of described coating layer is by the compound mode machine-shaping of printing.
4. according to the air-conditioning panel described in any one in claim 1-3, it is characterized in that, the thickness of described clarity plastic layer is greater than the thickness of described coating layer.
5. air-conditioning panel according to claim 1, is characterized in that, also comprises rear diaphragm, and described rear diaphragm is molded on the rear surface of described coating layer integratedly, and described multiple structure muscle position is located on the rear surface of described rear diaphragm.
6. air-conditioning panel according to claim 5, is characterized in that, described rear diaphragm covers on the whole rear surface of described coating layer.
7. air-conditioning panel according to claim 5, is characterized in that, described multiple structure muscle position is formed as respectively buckle structure.
8. air-conditioning panel according to claim 7, is characterized in that, described multiple structure muscle position is evenly distributed on described rear diaphragm.
9. an injection molding production method for air-conditioning panel, described air-conditioning panel is according to the air-conditioning panel described in any one in claim 1-8, it is characterized in that, described injection molding production method comprises the steps:
S1: form clarity plastic layer described in one deck by injection mo(u)lding on the front surface of described coating layer;
S2: form described structure muscle position by injection mo(u)lding on the rear surface of described coating layer.
10. the injection molding production method of air-conditioning panel according to claim 9, is characterized in that, step S1 comprises:
S11: the described coating layer of machine-shaping is put in the rear mold of the first mould, and taking the front surface of described coating layer as rear face;
S12: the front mold of the first mould is coordinated to form the first space of sealing with the rear mold of the first mould, then pass into plastic material in the first space, with clarity plastic layer described in injection mo(u)lding on the front surface of described coating layer;
S13: described coating layer and described clarity plastic layer that injection mo(u)lding is integrated take out in the first mould.
The injection molding production method of 11. air-conditioning panels according to claim 10, is characterized in that, step S2 comprises:
S21: described coating layer and described clarity plastic layer that injection mo(u)lding is integrated are put in the front mould of the second mould, and taking the rear surface of described coating layer as front face;
S22: the rear mold of the second mould and the front mold of the second mould are coordinated to form to the second space of sealing, then pass into material in second space, with structure muscle position described in the rear surface injection mo(u)lding at described coating layer;
S23: take out in the second mould the described coating layer that injection mo(u)lding is integrated, described clarity plastic layer and described structure muscle position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310035157.3A CN103968522A (en) | 2013-01-29 | 2013-01-29 | Air-conditioner panel and method for manufacturing same by injection molding |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310035157.3A CN103968522A (en) | 2013-01-29 | 2013-01-29 | Air-conditioner panel and method for manufacturing same by injection molding |
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| CN103968522A true CN103968522A (en) | 2014-08-06 |
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| CN201310035157.3A Pending CN103968522A (en) | 2013-01-29 | 2013-01-29 | Air-conditioner panel and method for manufacturing same by injection molding |
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Cited By (3)
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| CN105563814A (en) * | 2015-12-16 | 2016-05-11 | 四川长虹电器股份有限公司 | Method for manufacturing air-conditioning panels |
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| CN106507623A (en) * | 2016-10-26 | 2017-03-15 | 中山市美奇电器塑胶有限公司 | The embedded structure of overlay film in a kind of mould |
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