CN103966782B - Embroidery machine bottom line broken string auto-induction apparatus and autostop method - Google Patents

Embroidery machine bottom line broken string auto-induction apparatus and autostop method Download PDF

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Publication number
CN103966782B
CN103966782B CN201410203267.0A CN201410203267A CN103966782B CN 103966782 B CN103966782 B CN 103966782B CN 201410203267 A CN201410203267 A CN 201410203267A CN 103966782 B CN103966782 B CN 103966782B
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China
Prior art keywords
bottom line
induction
shaft
broken string
actuating strut
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CN201410203267.0A
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CN103966782A (en
Inventor
王海江
田桂郁
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Zhejiang Xinsheng Technology Co Ltd
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ZHUJI XINXIN ELECTROMECHANICAL TECHNOLOGY Co Ltd
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Priority to CN201510419871.1A priority Critical patent/CN104963131B/en
Priority to CN201410203267.0A priority patent/CN103966782B/en
Priority to PCT/CN2014/080396 priority patent/WO2015172420A1/en
Priority to KR1020140084745A priority patent/KR101589033B1/en
Publication of CN103966782A publication Critical patent/CN103966782A/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C11/00Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
    • D05C11/08Thread-tensioning arrangements
    • D05C11/14Stop motions responsive to thread tension or breakage

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention discloses a kind of embroidery machine bottom line broken string auto-induction apparatus and autostop method; a hinged foundation line induction actuating strut on bottom line sense base; torsion spring is provided with between bottom line induction actuating strut and bottom line sense base; main shaft is provided with bottom line induction driving cam and bottom line responds to the tail end effect of action shaft; the head end of bottom line induction action shaft is provided with the head end effect that Actuator Division and bottom line respond to actuating strut; bottom line is blocked in the tail end of bottom line induction actuating strut, and the movement locus of bottom line induction actuating strut is provided with bottom line broken string inductor.The present invention is when bottom line breaks, and bottom line induction actuating strut can surmount set track, and arrives the induction point of bottom line broken string inductor, and now, bottom line broken string inductor sends bottom line disconnection signal to controller.Thus, the present invention can prevent in conventional art, when bottom line breaks or is finished, does not have the problem that special device makes machine stop, and at utmost reduces the loss of economy timeliness.

Description

Embroidery machine bottom line broken string auto-induction apparatus and autostop method
Technical field
The present invention relates to a kind of embroidery machine, especially a kind of when carrying out embroidering work, when bottom line is finished, control machine and embroidery drive self-braking method and device thereof.
Background technology
As shown in Figure 1, embroidery machine is generally link bar silk thread and bottom line 103 being formed by pin and rotating shuttle 10, and bar silk thread operation thing forms striped.
In general, if bar silk thread has broken, machine can be stopped according to the signal of other tablet and inductor, but bottom line 103 has not been used substantially.
When bottom line 103 breaks or is finished, do not have special device that machine is stopped, if bar silk thread is continuous, machine can rotate always, when unidirectional formation embroidery, can not link be formed, therefore can frequently cause reset (returning) or operation self to occur bad.
In the prior art, rotating shuttle arranges bottom line induction operating bar induction bottom line, bottom line induction operating bar declines to needle plate bottom at pin, when rotating shuttle forms link (loop), bar silk thread and bottom line, by the interference of bottom line induction operating bar, in addition, make bottom line respond in the Spring driving portion of motion reset of operating bar, easily enter foreign matter, cause its error in operation.
Summary of the invention
Technical problem to be solved by this invention just there is provided a kind of embroidery machine bottom line broken string auto-induction apparatus and autostop method, when bottom line breaks, automatically can respond to and control to shut down.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: embroidery machine bottom line broken string auto-induction apparatus, comprise main shaft and the rotary shuttle shaft vertical with this main shaft, the head end of described rotary shuttle shaft is provided with rotating shuttle, tail end is provided with rotating shuttle gear, described main shaft is provided with mainshaft gear and rotating shuttle gears meshing drives rotary shuttle shaft and rotating shuttle to rotate, bottom line sense base is provided with at the rear side of rotating shuttle, a hinged foundation line induction actuating strut on described bottom line sense base, torsion spring is provided with between described bottom line induction actuating strut and bottom line sense base, described rotary shuttle shaft side be arranged in parallel one bottom line induction action shaft, the activity of described bottom line induction action shaft is located in bottom line induction action shaft sleeve, described bottom line induction action shaft sleeve and bottom line are responded between action shaft and are provided with action shaft back-moving spring, described main shaft is provided with bottom line induction driving cam and bottom line responds to the tail end effect of action shaft, the head end of described bottom line induction action shaft is provided with the head end effect that Actuator Division and bottom line respond to actuating strut, bottom line is blocked in the tail end of bottom line induction actuating strut, the movement locus of bottom line induction actuating strut is provided with bottom line broken string inductor.
Preferably, described bottom line sense base is provided with at least two adjustment holes, and the kink of one end snaps in adjustment hole.
Preferably, described Actuator Division comprises start seat, and described start seat top is provided with start head.
Preferably, described start head is provided with bearing or roller.
Preferably, the lower rotation of described start seat be located at bottom line induction action shaft on and fixed by hooping structure.
Preferably, described bottom line induction actuating strut comprises the arc bend trisection of head end and the L-type section of tail end, is provided with L-type kink between described arc bend trisection and L-type section.
Preferably, described bottom line induction action shaft tail end is provided with roller head, and described roller head is bearing or roller.
Preferably, described bottom line induction action shaft side is provided with locking shaft, and described locking shaft is by solenoid actuated, and the head end of described locking shaft is provided with locking head, and on described bottom line induction action shaft, corresponding described locking head is provided with lock groove.
In addition, present invention also offers a kind of embroidery machine bottom line broken string autostop method,
When main shaft rotates, drive mainshaft gear and bottom line induction driving cam to rotate, rotary shuttle shaft and rotating shuttle rotate with rotating shuttle gear synchronous, and the driving cam of bottom line induction simultaneously drives bottom line induction action shaft to do straight line back and forth movement along bottom line induction action shaft sleeve;
When having bottom line, bottom line and bottom line are responded to action shaft acting in conjunction and are responded to actuating strut in bottom line, bottom line induction actuating strut does normal reciprocally swinging, bottom line induction actuating strut can not arrive the induction point of bottom line broken string inductor, during bottom line broken string, the balance at bottom line induction actuating strut two ends is destroyed, and bottom line induction actuating strut arrives the induction point of bottom line broken string inductor, now, bottom line broken string inductor sends bottom line disconnection signal to controller;
Then, controller control spindle motor stops operating.
Further, during trimming, need bottom line to respond to action shaft and stop, this Time Controller sends signal to electromagnet, electromagnet energising drives locking shaft to bottom line induction action shaft direction motion, and final locking head snaps in lock groove, makes bottom line respond to action shaft and stops to the motion of bottom line induction actuating strut.
In technical scheme of the present invention, main shaft drives bottom line induction driving cam to rotate, bottom line induction driving cam drives bottom line induction action shaft rectilinear motion, due to the effect of action shaft back-moving spring, can reset after bottom line induction action shaft moves to extreme position, thus bottom line induction action shaft can form the straight line back and forth movement along bottom line induction action shaft sleeve, bottom line induction actuating strut is equivalent to a lever, bottom line induction actuating strut is at torsion spring, the reciprocally swinging of both fixed tracks is kept under the effect of bottom line and bottom line induction actuating strut, during bottom line broken string, the balance at bottom line induction actuating strut two ends is destroyed, bottom line induction actuating strut can surmount set track, and arrive the induction point of bottom line broken string inductor, now, bottom line broken string inductor sends bottom line disconnection signal to controller.Thus, the present invention can prevent in conventional art, when bottom line breaks or is finished, does not have the problem that special device makes machine stop, and at utmost reduces the loss of economy timeliness.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is the structural representation one of bottom line broken string auto-induction apparatus;
Fig. 2 is the structural representation two of bottom line broken string auto-induction apparatus;
Fig. 3 is the structural representation after bottom line is responded to operating bar locking by locking shaft;
Fig. 4 is the structural representation that embroidery machine inner rotating-shuttle leaves shuttle device;
What Fig. 5 was out shuttle hook and interior shuttle coordinates schematic diagram.
Detailed description of the invention
Mainly below in conjunction with specific embodiments shuttle device is opened to the bottom line broken string auto-induction apparatus of ultrahigh speed embroidery machine and inner rotating-shuttle and make and illustrating.
First, composition graphs 1 and Fig. 3 illustrate embroidery machine bottom line broken string auto-induction apparatus, comprise main shaft 2 and the rotary shuttle shaft 1 vertical with this main shaft, the head end of described rotary shuttle shaft 1 is provided with rotating shuttle 10, tail end is provided with rotating shuttle gear 11, described main shaft 2 is provided with mainshaft gear 20 and engages with rotating shuttle gear 11 and drive rotary shuttle shaft 1 and rotating shuttle 10 to rotate, bottom line sense base 40 is provided with at the rear side of rotating shuttle 10, a hinged foundation line induction actuating strut 41 on described bottom line sense base 40, torsion spring 402 is provided with between described bottom line induction actuating strut 41 and bottom line sense base 40, described rotary shuttle shaft side be arranged in parallel one bottom line induction action shaft 4, the activity of described bottom line induction action shaft 4 is located in bottom line induction action shaft sleeve 49, described bottom line induction action shaft sleeve 49 and bottom line are responded between action shaft 4 and are provided with action shaft back-moving spring 48, described main shaft 2 is provided with the tail end effect that bottom line induction driving cam 21 and bottom line respond to action shaft 4, the head end of described bottom line induction action shaft 4 is provided with the head end effect that Actuator Division and bottom line respond to actuating strut 41, bottom line 103 is blocked in the tail end of bottom line induction actuating strut 41, the movement locus of bottom line induction actuating strut 41 is provided with bottom line broken string inductor 45.
While main shaft 2 drives rotary shuttle shaft 1 to rotate by rotating shuttle gear 11, mainshaft gear 20 and bottom line induction driving cam 21 is driven to rotate, bottom line induction driving cam 21 drives bottom line to respond to action shaft 4 rectilinear motion, due to the effect of action shaft back-moving spring 48, can reset after bottom line induction action shaft 4 moves to extreme position, thus bottom line induction action shaft 4 can form the straight line back and forth movement along bottom line induction action shaft sleeve 49.
Bottom line induction actuating strut 41 is equivalent to a lever, bottom line induction actuating strut 41 keeps the reciprocally swinging of both fixed tracks under the effect of torsion spring 402, bottom line 103 and bottom line induction actuating strut 41, when bottom line 103 breaks, the balance at bottom line induction actuating strut 41 two ends is destroyed, bottom line induction actuating strut 41 arrives the induction point of bottom line broken string inductor 45, now, bottom line broken string inductor 45 sends bottom line disconnection signal to controller.
Described bottom line sense base 40 is provided with at least two adjustment holes 401, and the kink of one end snaps in adjustment hole.According to the power of bottom line 103 tension force, need to regulate the power of torsion spring 402, on bottom line sense base 40, be provided with multiple adjustment hole 401, the kink of torsion spring end is snapped in different adjustment holes, the tension force of adjustable torsion spring 402, prevents the bottom line induction actuating strut 41 caused because of bottom line tension and foreign matter from not resetting.
Described Actuator Division comprises start seat 43, and described start seat top is provided with start 44, and described start 44 is provided with bearing or roller.The lower rotation of described start seat 43 to be located on bottom line induction action shaft 4 and to be fixed by hooping structure.Wherein, start 44 arranges bearing or roller, it is rolling friction that start head and bottom line are responded between actuating strut 41, makes motion smoothly and at utmost can reduce friction.And the anchor ear unscrewed on start seat 43 can regulate the front and back position of start seat 43 and start 44 on bottom line induction action shaft 4, then fix anchor ear, reach the object regulating the sensitive time.
Described bottom line induction actuating strut 41 comprises the arc bend trisection 412 of head end and the L-type section 411 of tail end, is provided with L-type kink between described arc bend trisection and L-type section.Start 44 and arc bend trisection 412 act on, L-type section 411 and bottom line effect, and the hinged support of bottom line induction actuating strut 41 is arranged on the connecting position of arc bend trisection 412 and L-type kink.
In addition, described bottom line induction action shaft 4 tail end is provided with roller head 47, and described roller head 47 is bearing or roller.It is rolling friction that bottom line induction action shaft 4 and bottom line are responded between driving cam 21, makes motion smoothly and at utmost can reduce friction.
Be provided with perpendicular locking shaft 46 in bottom line induction action shaft 4 side, described locking shaft 46 is by solenoid actuated, and the head end of described locking shaft 46 is provided with locking head 461, and on described bottom line induction action shaft 4, corresponding described locking head is provided with lock groove.During trimming, bottom line 103 and bar silk thread can not interfere with each other, be necessary that making bottom line respond to actuating strut 41 stops, now, controller controls electromagnet energising, and solenoid actuated locking shaft 46 is to bottom line induction action shaft 4 direction motion, and locking head 461 snaps in lock groove, then bottom line induction action shaft 4 stops action, thus makes bottom line induction actuating strut 41 stop rotating to bottom line induction action shaft 4 direction.
Embroidery machine bottom line broken string autostop method:
When main shaft 2 rotates, mainshaft gear 20 and bottom line induction driving cam 21 is driven to rotate, rotary shuttle shaft 1 and rotating shuttle 10 are with rotating shuttle gear 11 synchronous axial system, and the driving cam 21 of bottom line induction simultaneously drives bottom line to respond to action shaft 4 and does straight line back and forth movement along bottom line induction action shaft sleeve 49;
When having bottom line 103, bottom line 103 and bottom line are responded to action shaft 4 acting in conjunction and are responded to actuating strut 41 in bottom line, bottom line induction actuating strut 41 does normal reciprocally swinging, bottom line induction actuating strut 41 can not arrive the induction point of bottom line broken string inductor 45, when bottom line 103 breaks, the balance at bottom line induction actuating strut 41 two ends is destroyed, and bottom line induction actuating strut 41 arrives the induction point of bottom line broken string inductor 45, now, bottom line broken string inductor 45 sends bottom line disconnection signal to controller;
Then, controller control spindle motor stops operating.
During trimming, need bottom line to respond to action shaft 4 to stop, this Time Controller sends signal to electromagnet, and electromagnet energising drives locking shaft 46 to bottom line induction action shaft 4 direction motion, final locking head 461 snaps in lock groove, makes bottom line respond to action shaft 4 and stops moving to bottom line induction actuating strut 41.
As shown in Figure 4 and Figure 5, embroidery machine inner rotating-shuttle leaves shuttle device, be arranged in parallel in described rotary shuttle shaft 1 side and one open shuttle driving shaft 3, described main shaft 2 is provided with out shuttle driving cam 22 and drives and open shuttle driving shaft 3 and move vertically, describedly open shuttle driving shaft 3 activity and be located at out in shuttle shaft sleeve 34, described open shuttle shaft sleeve 34 and open between shuttle driving shaft 3 be provided with out shuttle back-moving spring 33, described in open shuttle driving shaft 3 head end and be provided with out shuttle hook 31 and act on interior shuttle 101 and drive interior shuttle to rotate clockwise.
Described shuttle hook 31 of opening is installed on out on shuttle seat 32, described in open shuttle seat and be provided with hooping structure 321 and be connected with the head end opening shuttle driving shaft 3.Described shuttle hook 31 of opening comprises and opens shuttle head 311 towards rotating shuttle, described in open shuttle head 311 be provided with promote in shuttle 101 rotate open shuttle inclined-plane 3111.Described shuttle hook of opening also comprises out shuttle plate 310, described in open shuttle plate be L-type, described in open shuttle plate side and Kai Suo seat is fixed, described in open shuttle head 311 and be provided projectingly on out shuttle plate end side.The described tail end opening shuttle driving shaft is provided with bearing or roller 30 coordinates with the outer peripheral face opening shuttle driving cam 22.
Be provided with the ladder head that diameter diminishes opening shuttle driving shaft 3 head end, opening shuttle seat 32 is fixed on ladder head by hooping structure 321, unclamp the bolt of anchor ear, adjustable shuttle seat of opening is at the axial location opening shuttle driving shaft, after adjustment completes, confine the bolt of anchor ear, thus the object regulating interior spacing between shuttle 101 and Kai Suo hook 31 can be reached, finally realize the adjustment that internal shuttle rotates clockwise angle.
Open shuttle head 311 for ladder structure of right angle, opening shuttle inclined-plane 3111 is positioned on the hypotenuse of right-angled trapezium, and interior shuttle hoop is provided with breach 1101, opens shuttle head and enters breach, opens shuttle inclined-plane and coordinates with gap edge and promote interior shuttle and turn clockwise.
Open shuttle head 311 and open shuttle plate 310 and be structure as a whole, open shuttle plate 310 and fixed by bolt and Kai Suo seat 32, when need change out shuttle hook, unthread bolts.
Bearing is provided with or roller coordinates with the outer peripheral face opening shuttle driving cam 22, the friction of at utmost opening shuttle driving cam and opening between shuttle driving shaft due to the tail end opening shuttle driving shaft 3.
When main shaft 2 rotates, mainshaft gear 20 and open shuttle driving cam 22 rotating Vortex, under the gearing of mainshaft gear 20 and rotating shuttle gear 11, rotary shuttle shaft 1 and outer shuttle then rotating in same direction, simultaneously, open shuttle driving cam 22 and open shuttle back-moving spring 33 effect under, open shuttle driving shaft 3 linear reciprocating motion, when bar silk thread starts to come off around interior shuttle half-turn, interior shuttle 101 is caught and is stopped hook 12 and stop, the shuttle hook 31 of opening opening shuttle driving shaft 3 head end drives interior shuttle 101 to rotate clockwise, decrease between the outer shuttle of rotating shuttle and Nei Suo pressure, bar silk thread is at interior shuttle 101 with when stopping deviating between hook 12, can prevent bar silk thread from breaking or occurring scar.

Claims (10)

1. embroidery machine bottom line broken string auto-induction apparatus, comprise main shaft (2) and the rotary shuttle shaft vertical with this main shaft (1), the head end of described rotary shuttle shaft (1) is provided with rotating shuttle (10), tail end is provided with rotating shuttle gear (11), described main shaft (2) is provided with mainshaft gear (20) and engages with rotating shuttle gear (11) and drive rotary shuttle shaft (1) and rotating shuttle (10) to rotate, it is characterized in that: be provided with bottom line sense base (40) at the rear side of rotating shuttle (10), upper hinged foundation line induction actuating strut (41) of described bottom line sense base (40), torsion spring (402) is provided with between described bottom line induction actuating strut (41) and bottom line sense base (40), described rotary shuttle shaft (1) side be arranged in parallel one bottom line induction action shaft (4), described bottom line induction action shaft (4) activity is located in bottom line induction action shaft sleeve (49), described bottom line induction action shaft sleeve (49) and bottom line are responded between action shaft (4) and are provided with action shaft back-moving spring (48), described main shaft (2) is provided with bottom line induction driving cam (21) and responds to the tail end effect of action shaft (4) with bottom line, the head end of described bottom line induction action shaft (4) is provided with the head end effect that Actuator Division and bottom line respond to actuating strut (41), bottom line (103) is blocked in the tail end of bottom line induction actuating strut (41), the movement locus of bottom line induction actuating strut (41) is provided with bottom line broken string inductor (45).
2. embroidery machine bottom line broken string auto-induction apparatus according to claim 1, is characterized in that: described bottom line sense base (40) is provided with at least two adjustment holes (401), and the kink of one end snaps in adjustment hole.
3. embroidery machine bottom line broken string auto-induction apparatus according to claim 1, it is characterized in that: described Actuator Division comprises start seat (43), described start seat top is provided with start head (44).
4. embroidery machine bottom line broken string auto-induction apparatus according to claim 3, is characterized in that: described start head (44) is provided with bearing or roller.
5. embroidery machine bottom line broken string auto-induction apparatus according to claim 3, is characterized in that: the lower rotation of described start seat (43) is located at bottom line induction action shaft (4) and is gone up and fixed by hooping structure.
6. embroidery machine bottom line broken string auto-induction apparatus according to claim 1, it is characterized in that: described bottom line induction actuating strut (41) comprises the arc bend trisection (412) of head end and the L-type section (411) of tail end, is provided with L-type kink between described arc bend trisection and L-type section.
7. embroidery machine bottom line broken string auto-induction apparatus according to claim 1, is characterized in that: described bottom line induction action shaft (4) tail end is provided with roller head (47), and described roller head is bearing or roller.
8. embroidery machine bottom line broken string auto-induction apparatus according to claim 1, it is characterized in that: described bottom line induction action shaft (4) side is provided with locking shaft (46), described locking shaft (46) is by solenoid actuated, the head end of described locking shaft is provided with locking head (461), and on described bottom line induction action shaft, corresponding described locking head is provided with lock groove.
9. embroidery machine bottom line broken string autostop method, is characterized in that:
When main shaft (2) rotates, mainshaft gear (20) and bottom line induction driving cam (21) is driven to rotate, rotary shuttle shaft (1) and rotating shuttle (10) are with rotating shuttle gear (11) synchronous axial system, and bottom line induction driving cam (21) drives bottom line induction action shaft (4) to do straight line back and forth movement along bottom line induction action shaft sleeve (49) simultaneously;
When having bottom line (103), bottom line (103) and bottom line are responded to action shaft (4) acting in conjunction and are responded to actuating strut (41) in bottom line, bottom line induction actuating strut (41) does normal reciprocally swinging, bottom line induction actuating strut (41) can not arrive the induction point of bottom line broken string inductor (45), during bottom line (103) broken string, the balance at bottom line induction actuating strut (41) two ends is destroyed, bottom line induction actuating strut (41) arrives the induction point of bottom line broken string inductor (45), now, bottom line broken string inductor (45) sends bottom line disconnection signal to controller,
Then, controller control spindle motor stops operating.
10. embroidery machine bottom line broken string autostop method according to claim 9; it is characterized in that: during trimming; need bottom line to respond to action shaft (4) to stop; this Time Controller sends signal to electromagnet; electromagnet energising drives locking shaft (46) to bottom line induction action shaft (4) direction motion; final locking head (461) snaps in lock groove, makes bottom line respond to action shaft and stops to the motion of bottom line induction actuating strut.
CN201410203267.0A 2014-05-13 2014-05-13 Embroidery machine bottom line broken string auto-induction apparatus and autostop method Active CN103966782B (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201510419871.1A CN104963131B (en) 2014-05-13 2014-05-13 Embroidery machine bottom line broken string sensing actuating mechanism
CN201410203267.0A CN103966782B (en) 2014-05-13 2014-05-13 Embroidery machine bottom line broken string auto-induction apparatus and autostop method
PCT/CN2014/080396 WO2015172420A1 (en) 2014-05-13 2014-06-20 Automatic sensing device for bottom thread breakage in embroidery machine, and automatic stopping method
KR1020140084745A KR101589033B1 (en) 2014-05-13 2014-07-07 Lower thread breaking auto-sensing machine device and auto-stopping method of embroidery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410203267.0A CN103966782B (en) 2014-05-13 2014-05-13 Embroidery machine bottom line broken string auto-induction apparatus and autostop method

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN201510419871.1A Division CN104963131B (en) 2014-05-13 2014-05-13 Embroidery machine bottom line broken string sensing actuating mechanism

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CN103966782B true CN103966782B (en) 2015-08-26

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KR101979864B1 (en) * 2018-07-03 2019-05-17 이하 Detecting devices for the end of lower thread bobbin and control method thereof
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KR101589033B1 (en) 2016-02-15
KR20140105418A (en) 2014-09-01
CN104963131B (en) 2017-03-29
CN104963131A (en) 2015-10-07
WO2015172420A1 (en) 2015-11-19
CN103966782A (en) 2014-08-06

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