CN103965416A - Early-strength polycarboxylate water reducing agent for component and preparation method for early-strength polycarboxylate water reducing agent - Google Patents

Early-strength polycarboxylate water reducing agent for component and preparation method for early-strength polycarboxylate water reducing agent Download PDF

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CN103965416A
CN103965416A CN201410158816.7A CN201410158816A CN103965416A CN 103965416 A CN103965416 A CN 103965416A CN 201410158816 A CN201410158816 A CN 201410158816A CN 103965416 A CN103965416 A CN 103965416A
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李崇智
向艳飞
马健
王琴
戚承志
周文娟
隗功骁
张赫
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Guangxi Baotian Environmental Protection Materials Co ltd
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And A New (beijing) Environmental Protection Technology Co Ltd
Beijing University of Civil Engineering and Architecture
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Abstract

本发明公开了一种构件用早强型聚羧酸系减水剂及其制备方法,属于减水剂制备领域。该减水剂由按重量百分比计的下述各组分聚合而成,各组分包括:分子量2400以上的甲基烯丁基聚氧乙烯聚氧丙烯单体80~85%;不饱和一元羧酸及其衍生物单体10~15%;不饱和烯基磺酸及其钠盐0.5~5%。制备方法为:将各组分在20~40℃温度条件下,采用氧化还原引发体系使各组分在水溶液中进行聚合反应,聚合反应后经中和剂中和后得到引气量低、分散性好的聚合物,聚羧酸系减水剂的早强性能随大单体分子量增大而加强,可以满足构件用早强或超早强使用要求。The invention discloses an early-strength polycarboxylate water reducer for components and a preparation method thereof, belonging to the field of water reducer preparation. The water reducer is polymerized from the following components in terms of weight percentage, and each component includes: 80-85% of methene butyl polyoxyethylene polyoxypropylene monomer with molecular weight above 2400; unsaturated monovalent carboxylic acid Acid and its derivatives monomer 10-15%; unsaturated ethylenic sulfonic acid and its sodium salt 0.5-5%. The preparation method is as follows: each component is polymerized in an aqueous solution by using a redox initiation system at a temperature of 20 to 40 ° C, and after the polymerization, it is neutralized by a neutralizing agent to obtain a low air-entraining amount and good dispersibility. For good polymers, the early-strength performance of polycarboxylate-based superplasticizers increases with the increase in the molecular weight of macromonomers, which can meet the requirements for early-strength or super-early-strength components.

Description

构件用早强型聚羧酸系减水剂及其制备方法Early-strength polycarboxylate water reducer for components and preparation method thereof

技术领域technical field

本发明涉及混凝土减水剂的制备领域,尤其涉及一种预制构件用早强型聚羧酸系减水剂及其制备方法。The invention relates to the field of preparation of concrete water reducers, in particular to an early-strength polycarboxylate water reducer for prefabricated components and a preparation method thereof.

背景技术Background technique

预制混凝土技术具有产品质量好,施工快,场地清洁等优势,适用于高架大跨度预应力U型桥梁和预应力高强混凝土管桩。随着建筑业的发展,21世纪不断倡导资源节约与环境友好,C40~C100的预制混凝土往往掺有大量的矿物掺和料,在市政和建筑工程领域应用越来越广、发展越来越快。一般早强混凝土采用传统的外加剂产品为萘系减水剂、脂肪族减水剂、氨基磺酸系减水剂以及三聚氰胺系减水剂,应用于高性能预制构件混凝土生产存在众多问题,其中最主要的是存在不同程度的缓凝作用和适应性差的问题,如在常温条件下的1天抗压强度只能达到设计强度的20%左右,3天可以达到40~50%,而大掺量矿物掺和料混凝土则早期强度更低,7天强度才能达到50%左右,而在低于5℃的情况下,混凝土早期强度可能更低。Precast concrete technology has the advantages of good product quality, fast construction, and clean site, and is suitable for elevated long-span prestressed U-shaped bridges and prestressed high-strength concrete pipe piles. With the development of the construction industry, resource conservation and environmental friendliness are constantly advocated in the 21st century. C40-C100 precast concrete is often mixed with a large amount of mineral admixtures, and it is more and more widely used and developed faster in the field of municipal and construction engineering. . Generally, early-strength concrete uses traditional admixture products such as naphthalene-based water-reducers, aliphatic water-reducers, sulfamic acid-based water-reducers, and melamine-based water-reducers. There are many problems in the production of high-performance precast concrete, among which The most important thing is that there are different degrees of retardation and poor adaptability. For example, under normal temperature, the compressive strength can only reach about 20% of the design strength in 1 day, and can reach 40-50% in 3 days. Concrete with a large amount of mineral admixture has lower early strength, and the strength can reach about 50% in 7 days, and the early strength of concrete may be lower when the temperature is lower than 5°C.

采用超高减水率的早强型或超早强聚羧酸系减水剂技术,可以提高矿物细粉掺和料用量,降低普通硅酸盐水泥,实现超低的混凝土水胶比,也可以使混凝土早期获得高强度,后期强度稳定增长,常温条件下可以配制的C60~C80超早强混凝土,1天强度即可达到设计强度等级的50%左右,即使在0℃左右的低温条件下并在保证混凝土具有良好的工作性能前提条件下,也可以缩短构件的静停和养护时间,凝结时间满足迅速脱模的要求,混凝土构件不会出现蜂窝、麻面现象,完全可以满足质量要求。因此,迫切需要一种能够满足混凝土保坍、快凝、早强及快速脱模的专用早强型减水剂,构件混凝土专用超早强型聚羧酸系减水剂是预制混凝土技术的关键技术,也是构件用混凝土外加剂的发展方向。The early-strength type or super-early-strength polycarboxylate water-reducer technology with ultra-high water-reducing rate can increase the amount of mineral fine powder admixture, reduce ordinary Portland cement, and achieve ultra-low concrete water-binder ratio. It can make the concrete obtain high strength in the early stage, and the strength grows steadily in the later stage. The C60~C80 super early strength concrete that can be prepared under normal temperature conditions can reach about 50% of the design strength grade in one day, even at a low temperature of about 0°C. And under the premise of ensuring that the concrete has good working performance, it can also shorten the static stop and curing time of the components. The setting time can meet the requirements of rapid demoulding. The concrete components will not appear honeycomb and pitting, which can fully meet the quality requirements. Therefore, there is an urgent need for a special early-strength water-reducer that can meet the requirements of concrete slump retention, fast setting, early-strength and rapid demoulding. The super-early-strength polycarboxylate water-reducer for component concrete is the key to precast concrete technology. Technology is also the development direction of concrete admixtures for components.

众所周知,聚羧酸系减水剂具有减水率高、混凝土和易性好及坍落度损失小,氯离子与碱含量低、混凝土收缩小并且生产与应用过程对环境友好,对人体无危害,但目前早强型或超早强型聚羧酸系减水剂构件用外加剂在国内市场上并不多见。国内通常采用无机盐或有机早强剂与聚羧酸系减水剂复配可以达到提高混凝土效果,但28天强度往往增加很少甚至倒缩,而提高1天以内的强度即超早强作用基本不存在。中国发明专利CN102786248A公开了一种“高性能预制构件用聚羧酸系高效减水剂的合成方法”,使用了甲基烯丙基聚氧乙烯聚氧丙烯大单体和丙烯酸、2-丙烯酰胺基-2-甲基丙磺酸等小单体在60~65℃水溶液体系中温合成,产品的早强效果不明显;CN101205128A公开了“一种早强型聚羧酸系减水剂配方及制造方法”采用聚合度37与聚合度54的烯丙基聚氧乙烯大单体和丙烯酸、丙烯酰胺、甲基丙烯磺酸钠等小单体在55℃以上合成,大单体聚合度低,缓凝严重,无超早强效果;CN101085701A公开了一种超早强型聚羧酸系减水剂制备方法,由于采用丙烯酸与甲氧基聚乙二醇4000酯化得到酯类大分子量的大单体,酯化反应温度高(120℃以上),分子量太大使副产物多,酯化率较低使有效成分降低,第二步合成反应温度60~100℃温度过高质量不易控制;CN101066853A公布了“一种聚醚类超早强型混凝土超塑化剂”,也采用了分子量超过4000的甲基烯丙基聚氧乙烯聚氧丙烯大单体,与丙烯酸及马来酸酐聚氧乙烯聚氧丙烯酯等合成了一种具有低泡高减水超早强型的聚羧酸系减水剂,马来酸酐聚氧乙烯聚氧丙烯酯自身的合成工艺复杂,该物质加入导致减水率降低,产品虽有超早强效果,但因减水率过低需要提高掺量。As we all know, polycarboxylate water reducing agent has high water reducing rate, good workability of concrete, small slump loss, low chloride ion and alkali content, small shrinkage of concrete, and the production and application process is environmentally friendly and harmless to human body. , but the current early-strength or super-early-strength polycarboxylate-based superplasticizer component admixtures are rare in the domestic market. In China, inorganic salt or organic early strength agent is usually combined with polycarboxylate water reducer to improve the effect of concrete, but the strength in 28 days often increases little or even shrinks, and the strength within 1 day is super early strength. Basically nonexistent. Chinese invention patent CN102786248A discloses a "synthesis method of polycarboxylate high-efficiency water reducer for high-performance prefabricated components", which uses methallyl polyoxyethylene polyoxypropylene macromonomer and acrylic acid, 2-acrylamide Small monomers such as base-2-methylpropanesulfonic acid are synthesized at a medium temperature of 60-65°C aqueous solution system, and the early-strength effect of the product is not obvious; CN101205128A discloses "a formula and manufacturing "Method" uses allyl polyoxyethylene macromonomers with a degree of polymerization of 37 and 54 and small monomers such as acrylic acid, acrylamide, and sodium methacrylate sulfonate to be synthesized at a temperature above 55°C. The polymerization degree of the macromonomer is low and slow Severe coagulation, no super early strength effect; CN101085701A discloses a preparation method of super early strength polycarboxylate water reducer, due to the use of acrylic acid and methoxypolyethylene glycol 4000 esterification to obtain large molecular weight esters body, the esterification reaction temperature is high (above 120 ° C), the molecular weight is too large to cause many by-products, the esterification rate is low to reduce the active ingredient, the second step synthesis reaction temperature is 60 ~ 100 ° C, the temperature is too high and high quality is not easy to control; CN101066853A published "A polyether super early strength concrete superplasticizer" also uses methallyl polyoxyethylene polyoxypropylene macromonomer with a molecular weight of more than 4000, and acrylic acid and maleic anhydride polyoxyethylene polyoxyethylene Acrylic ester and others have synthesized a polycarboxylate water reducer with low foam, high water reduction and super early strength. The synthesis process of maleic anhydride polyoxyethylene polyoxypropylene ester itself is complicated, and the addition of this substance leads to a decrease in water reducing rate. , although the product has a super early strength effect, but because the water reducing rate is too low, the dosage needs to be increased.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种构件用早强型聚羧酸系减水剂及其制备方法,其引气量低、分散性好,可用于具有1天以内超早强或1~3天的早强要求的混凝土构件,对环境友好、对人身体无害,从而解决现有的聚羧酸系减水剂早强和减少性不好的问题。The technical problem to be solved by the present invention is to provide an early-strength polycarboxylate water-reducer for components and its preparation method. The concrete components required by the early strength of the day are environmentally friendly and harmless to the human body, thereby solving the problems of the existing polycarboxylate-based water-reducing agents with poor early strength and poor reducing properties.

为解决上述技术问题,本发明提供一种构件用早强型聚羧酸系减水剂,该减水剂由按重量百分比计的下述各组分聚合而成,各组分包括:In order to solve the above-mentioned technical problems, the present invention provides an early-strength polycarboxylate water-reducer for components, which is polymerized from the following components by weight percentage, and each component includes:

分子量不小于2400的甲基烯丁基聚氧乙烯聚氧丙烯单体 80~85%;80% to 85% of methyl butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of not less than 2400;

不饱和一元羧酸及其衍生物单体 10~15%;Unsaturated monocarboxylic acid and its derivatives monomer 10-15%;

不饱和烯基磺酸及其钠盐0.5~5%。Unsaturated alkenyl sulfonic acid and its sodium salt 0.5-5%.

本发明实施例还提供一种构件用早强型聚羧酸系减水剂的制备方法,包括:The embodiment of the present invention also provides a method for preparing an early-strength polycarboxylate water reducer for components, including:

按本发明所述配方取各组分;Get each component by formula of the present invention;

将各组分在20~40℃温度条件下,采用氧化还原引发体系使各组分在水溶液中进行聚合反应,聚合反应后经中和剂中和后得到的聚合物即为构件用早强型或超早强型聚羧酸系减水剂。Under the temperature condition of 20-40℃, each component is polymerized in an aqueous solution by using a redox initiation system. After the polymerization reaction, the polymer obtained after being neutralized by a neutralizing agent is the early-strength type for building blocks. Or super early strength polycarboxylate superplasticizer.

本发明的有益效果为:通过将分子量不小于2400的甲基烯丁基聚氧乙烯聚氧丙烯单体、不饱和一元羧酸及其衍生物单体和不饱和烯基磺酸及其钠盐在氧化还原的引发体系下聚合形成一种构件用早强型或超早强型聚羧酸系减水剂,该减水剂分子由于带有密集的聚氧化烯基长侧链,有利于水泥颗粒的分散,增加了混凝土中水泥水化速度,而带有10~15%的羧酸基、酰胺基、磺酸基结构物,则在水泥水化早期稳定了水泥与外加剂的吸附,能够控制初期的混凝土坍落度损失,当水泥开始凝结后,水泥水化速度得到加强。该减水剂早强性能随甲基烯丁基聚氧乙烯聚氧丙烯的分子量增加得到增强,采用分子量2400的甲基烯丁基聚氧乙烯聚氧丙烯单体使混凝土具有1~3天的早强效果,而采用分子量4000以上的甲基烯丁基聚氧乙烯聚氧丙烯单体使混凝土具有1天以内的超早强效果,该产品生产与使用环境友好,具有引气量低、分散性好,对人身体无害优点。The beneficial effect of the present invention is: by combining the methene butyl polyoxyethylene polyoxypropylene monomer with molecular weight not less than 2400, unsaturated monocarboxylic acid and its derivative monomer and unsaturated ethylenic sulfonic acid and its sodium salt Polymerize under the redox initiation system to form an early-strength or super-early-strength polycarboxylate water-reducer, the water-reducer molecule has dense polyoxyalkylene long side chains, which is beneficial to cement The dispersion of particles increases the hydration rate of cement in concrete, and the structure with 10-15% carboxylic acid group, amide group and sulfonic acid group stabilizes the adsorption of cement and admixture in the early stage of cement hydration, and can To control the initial concrete slump loss, when the cement begins to set, the cement hydration rate is enhanced. The early strength performance of the water reducer is enhanced with the increase of the molecular weight of butyl polyoxyethylene polyoxypropylene, and the use of butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of 2400 makes the concrete have 1-3 days Early strength effect, and the use of methene butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of more than 4000 makes the concrete have a super early strength effect within 1 day. Well, it has the advantage of being harmless to the human body.

具体实施方式Detailed ways

下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明实施例提供一种构件用早强型聚羧酸系减水剂,该减水剂由按重量百分比计的下述各组分聚合而成,各组分包括:An embodiment of the present invention provides an early-strength polycarboxylate water-reducer for components. The water-reducer is polymerized from the following components by weight percentage, and each component includes:

分子量不小于2400的甲基烯丁基聚氧乙烯聚氧丙烯单体 80~85%;80% to 85% of methyl butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of not less than 2400;

不饱和一元羧酸及其衍生物单体 10~15%;Unsaturated monocarboxylic acid and its derivatives monomer 10-15%;

不饱和烯基磺酸及其钠盐 0.5~5%。Unsaturated alkenyl sulfonic acid and its sodium salt 0.5-5%.

上述减水剂中,分子量不小于2400的甲基烯丁基聚氧乙烯聚氧丙烯单体由下述通式一表示:Among the above water reducers, the methene butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of not less than 2400 is represented by the following general formula 1:

通式一 Formula 1

所述通式一中m为氧化乙烯基的基团平均加成摩尔数,m为50~200的任一个数;n为氧化丙烯基的基团平均加成摩尔数,n为1~5的任一个数。In the general formula 1, m is the average number of added moles of oxyethylene groups, m is any number from 50 to 200; n is the average number of added moles of oxypropylene groups, and n is 1 to 5 any number.

优选的,甲基烯丁基聚氧乙烯聚氧丙烯单体采用分子量2400以上~4000的甲基烯丁基聚氧乙烯聚氧丙烯单体,可以获得早强型聚羧酸系减水剂。Preferably, as the methene butyl polyoxyethylene polyoxypropylene monomer, a methene butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of 2,400 to 4,000 can be used to obtain an early-strength polycarboxylate water reducer.

若甲基烯丁基聚氧乙烯聚氧丙烯单体采用分子量为4000~9000的甲基烯丁基聚氧乙烯聚氧丙烯单体,可以获得超早强型聚羧酸系减水剂。If the methene butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of 4000-9000 is used as the methene butyl polyoxyethylene polyoxypropylene monomer, a super early strength polycarboxylate water reducer can be obtained.

实际中,可以根据需要采用不同分子量的甲基烯丁基聚氧乙烯聚氧丙烯单体,从而得到早强型或超早强型聚羧酸系减水剂。In practice, different molecular weights of methylene butyl polyoxyethylene polyoxypropylene monomers can be used according to needs, so as to obtain early-strength or super-early-strength polycarboxylate water reducers.

上述减水剂中,不饱和一元羧酸及其衍生物单体由通式二表示:Among the above water reducers, unsaturated monocarboxylic acid and its derivative monomers are represented by general formula 2:

通式二 Formula 2

所述通式二中R2代表氢、甲基;R3代表OM1,其中M1代表氢、一价金属、二价金属、铵或有机胺;在共聚物中,不饱和一元羧酸及其衍生物单体为其中一种单独使用或多种混合使用。In the general formula 2, R 2 represents hydrogen and methyl; R 3 represents OM 1 , wherein M 1 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine; in the copolymer, unsaturated monocarboxylic acid and One of its derivative monomers can be used alone or in combination.

上述减水剂还包括:不饱和烯基磺酸及其钠盐,其用量按质量百分比为0.5~5%。The above-mentioned water reducing agent also includes: unsaturated ethylenic sulfonic acid and its sodium salt, and its dosage is 0.5-5% by mass percentage.

上述减水剂中,不饱和磺酸或其钠盐选自:烯丙基磺酸或其盐、甲基烯丙基磺酸或其盐、苯乙烯磺酸或其盐、2-甲基丙烯酰胺-3-丙烯磺酸或其盐中的任一种或任意两种。Among the above water reducers, the unsaturated sulfonic acid or its sodium salt is selected from: allylsulfonic acid or its salt, methallylsulfonic acid or its salt, styrenesulfonic acid or its salt, 2-methylpropene Any one or two of amido-3-propenesulfonic acid or its salts.

本发明实施例还提供一种构件用早强型聚羧酸系减水剂的制备方法,包括:The embodiment of the present invention also provides a method for preparing an early-strength polycarboxylate water reducer for components, including:

按本发明实施例的配方取各组分;Get each component by the formula of the embodiment of the invention;

将各组分在20~40℃温度条件下,采用氧化还原引发体系使各组分在水溶液中进行聚合反应,聚合反应后经中和剂中和后得到的聚合物即为构件用早强型聚羧酸系减水剂。Under the temperature condition of 20-40℃, each component is polymerized in an aqueous solution by using a redox initiation system. After the polymerization reaction, the polymer obtained after being neutralized by a neutralizing agent is the early-strength type for building blocks. Polycarboxylate water reducer.

上述制备方法中,采用的氧化还原引发体系中的氧化剂为氢过氧化物、过硫酸盐中的一种或它们的混合物,所述氧化剂的用量为各组分中单体总重量的0.2%~2.0%;In the above preparation method, the oxidizing agent in the redox initiation system used is one of hydroperoxide, persulfate or their mixture, and the amount of said oxidizing agent is 0.2% to 0.2% of the total monomer weight in each component. 2.0%;

采用的氧化还原引发体系中的还原剂为硫的低价化合物、L-抗坏血酸中的一种或它们的混合物,所述还原剂的用量为原料组分中全部单体总重量的0.1~1.0%。The reducing agent in the redox initiation system used is one of the low-valent compounds of sulfur, L-ascorbic acid or their mixture, and the amount of the reducing agent is 0.1-1.0% of the total weight of all monomers in the raw material components .

上述制备方法中,通过以下方式控制聚合反应速度,将采用的氧化还原引发体系中的氧化剂配制成溶液,或将还原剂配制成溶液,或氧化剂与还原剂分别配制成溶液,而不需要配制成溶液另一组分可以直接加入反应釜中,通过滴加方式将配制的溶液向反应体系中滴加来控制聚合反应速度,滴加时间控制在1~5小时。In the above preparation method, the polymerization reaction speed is controlled in the following way, the oxidizing agent in the redox initiation system used is formulated into a solution, or the reducing agent is formulated into a solution, or the oxidizing agent and the reducing agent are formulated into a solution separately, instead of being formulated into The other component of the solution can be directly added to the reaction kettle, and the prepared solution is added dropwise to the reaction system to control the polymerization reaction speed, and the dropping time is controlled within 1 to 5 hours.

上述制备方法中,在聚合反应后,可用氢氧化钠、三乙醇胺或乙二胺、二乙烯三胺等中的任一种进行中和后,得到质量浓度为40~60%的所述构件用早强型聚羧酸系减水剂。In the above preparation method, after the polymerization reaction, any one of sodium hydroxide, triethanolamine, ethylenediamine, diethylenetriamine, etc. can be used for neutralization to obtain the said member with a mass concentration of 40-60%. Early-strength polycarboxylate superplasticizer.

上述的该早强型聚羧酸系减水剂可作为母液,使用时,一般需向该母液中先加水配制成10~20%的外加剂,然后再根据实际最佳掺量使用。The above-mentioned early-strength polycarboxylate superplasticizer can be used as a mother liquor. When used, it is generally necessary to add water to the mother liquor to make 10-20% of the admixture, and then use it according to the actual optimal dosage.

本发明通过采用简单的常温生产工艺,当选择超过4000分子量的甲基烯丁基聚氧乙烯聚氧丙烯大单体和丙烯酸、丙烯酰胺、甲基丙烯磺酸钠或同时带有酰胺基和磺酸基的小单体2-丙烯酰胺基-2-甲基丙磺酸等原料时,则可以合成的构件混凝土用超早强型聚羧酸系减水剂,其引气量低、分散性好、具有1天以内超早强作用,环境友好、对人身体无害。The present invention adopts a simple production process at normal temperature, when selecting methacrylic acid, acrylamide, sodium methacryl sulfonate or amide and sulfonate with a molecular weight of more than 4000 When the acid-based small monomer 2-acrylamide-2-methylpropanesulfonic acid and other raw materials are used, the ultra-early-strength polycarboxylate water-reducing agent for component concrete can be synthesized, which has low air-entraining amount and good dispersibility. , It has super early strength effect within 1 day, is environmentally friendly and harmless to human body.

下面结合具体实施例对本发明的减水剂作进一步说明。The water reducer of the present invention will be further described in conjunction with specific examples below.

本发明实施例提供一种构件用早强型或超早强型聚羧酸系减水剂,该减水剂由按重量百分比计的下述各组分聚合而成,各组分包括:An embodiment of the present invention provides an early-strength or super-early-strength polycarboxylate water-reducer for components. The water-reducer is polymerized from the following components by weight percentage, and each component includes:

分子量不小于2400的甲基烯丁基聚氧乙烯聚氧丙烯单体 80~85%;80% to 85% of methyl butyl polyoxyethylene polyoxypropylene monomer with a molecular weight of not less than 2400;

不饱和一元羧酸及其衍生物单体 10~15%;Unsaturated monocarboxylic acid and its derivatives monomer 10-15%;

不饱和烯基磺酸及其钠盐 0.5~5%。Unsaturated alkenyl sulfonic acid and its sodium salt 0.5-5%.

进一步的,上述减水剂中的甲基烯丁基聚氧乙烯聚氧丙烯单体由下述通式一表示:Further, the methylene butyl polyoxyethylene polyoxypropylene monomer in the above water reducer is represented by the following general formula 1:

通式一 Formula 1

上述通式一中m为氧化乙烯基的基团平均加成摩尔数,m为50~200的任一个数;n为氧化丙烯基的基团平均加成摩尔数,n为1~5的任一个数。In the above general formula 1, m is the average addition mole number of oxyethylene groups, and m is any number from 50 to 200; n is the average addition mole number of oxypropylene groups, and n is any number from 1 to 5. a number.

上述减水剂中,不饱和一元羧酸及其衍生物单体由通式三表示:Among the above water reducers, unsaturated monocarboxylic acid and its derivative monomers are represented by general formula three:

通式二 Formula 2

通式二中R2代表氢、甲基;R3代表OM1,其中M1代表氢、一价金属、二价金属、铵或有机胺;在共聚物中,不饱和一元羧酸及其衍生物单体为其中一种单独使用或多种混合使用。In general formula 2, R 2 represents hydrogen and methyl; R 3 represents OM 1 , wherein M 1 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine; in copolymers, unsaturated monocarboxylic acid and its derivatives One of the monomers can be used alone or in combination.

上述减水剂中的不饱和磺酸或其盐选自:烯丙基磺酸或其盐、甲基烯丙基磺酸或其盐、苯乙烯磺酸或其盐、2-甲基丙烯酰胺-3-丙烯磺酸或其盐中的任一种或任意两种的混合物。The unsaturated sulfonic acid or its salt in the above water reducer is selected from: allylsulfonic acid or its salt, methallylsulfonic acid or its salt, styrenesulfonic acid or its salt, 2-methacrylamide - any one of 3-propenesulfonic acid or its salts or a mixture of any two.

本发明实施例还提供一种制备上述构件用早强型聚羧酸系减水剂的制备方法,包括:The embodiment of the present invention also provides a method for preparing the early-strength polycarboxylate water-reducer for the above components, including:

按上述配方取各组分,将各组分在20~40℃温度条件下,采用氧化还原引发体系使各组分在水溶液中进行聚合反应,聚合反应后经中和剂中和后得到浓度40~60%的聚合物,即为该构件用早强型聚羧酸系减水剂母液。According to the above formula, each component is taken, and each component is polymerized in an aqueous solution at a temperature of 20-40°C using a redox initiation system. After the polymerization, it is neutralized by a neutralizing agent to obtain a concentration of 40 ~60% of the polymer is the early-strength polycarboxylate water reducer mother liquor for the component.

上述方法中,所采用的氧化还原引发体系中的氧化剂为氢过氧化物、过硫酸盐中的一种或它们的混合物,所述氧化剂的用量为各组分中单体总重量的0.2%~2.0%;In the above method, the oxidant in the redox initiation system used is one of hydroperoxide, persulfate or their mixture, and the amount of the oxidant is 0.2% to 0.2% of the total weight of the monomers in each component. 2.0%;

所述采用的氧化还原引发体系中的还原剂为硫的低价化合物、L-抗坏血酸中的一种或它们的混合物,所述还原剂的用量为原料组分中全部单体总重量的0.1~1.0%。The reducing agent in the redox initiation system used is one of low-valent compounds of sulfur, L-ascorbic acid or a mixture thereof, and the amount of the reducing agent is 0.1 to 0.1% of the total weight of all monomers in the raw material components. 1.0%.

进一步的,上述方法中通过以下方式控制聚合反应的速度,将采用的氧化还原引发体系中的氧化剂配制成溶液,或将还原剂配制成溶液,或氧化剂与还原剂分别配制成溶液,通过滴加方式将配制的溶液向反应体系中滴加来控制聚合反应速度,滴加时间控制在1~5小时。Further, in the above method, the speed of the polymerization reaction is controlled in the following manner, the oxidizing agent in the redox initiation system used is formulated into a solution, or the reducing agent is formulated into a solution, or the oxidizing agent and the reducing agent are separately formulated into a solution, and the Method Add the prepared solution dropwise to the reaction system to control the polymerization reaction speed, and the dropping time is controlled within 1 to 5 hours.

本实施例提供一种构件用早强型聚羧酸系减水剂中各组分实际采用的原料如下:This example provides an early-strength polycarboxylate water reducer for components. The actual raw materials used for each component are as follows:

甲基烯丁基聚乙二醇聚丙二醇醚的分子量2400~9000;The molecular weight of methene butyl polyethylene glycol polypropylene glycol ether is 2400-9000;

不饱和一元羧酸及其衍生物单体可以为:(甲基)丙烯酸、(甲基)丙烯酰胺、(甲基)丙烯酸甲(或乙、或丙、或丁)酯、(甲基)丙烯酸羟乙酯、(甲基)丙烯酸羟丙酯等;Unsaturated monocarboxylic acid and its derivative monomers can be: (meth)acrylic acid, (meth)acrylamide, (meth)acrylic acid methyl (or ethyl, or propyl, or butyl) ester, (meth)acrylic acid Hydroxyethyl ester, hydroxypropyl (meth)acrylate, etc.;

烯基磺酸及其钠盐单体为:(甲基)烯丙基磺酸或其盐、苯乙烯磺酸或其盐、2-甲基丙烯酰胺-3-丙烯磺酸或其盐等。Alkenylsulfonic acid and its sodium salt monomers are: (meth)allylsulfonic acid or its salt, styrenesulfonic acid or its salt, 2-methacrylamide-3-propenesulfonic acid or its salt, etc.

该减水剂采用氧化还原引发体系使各组分在水溶液中进行聚合反应而成,采用的氧化还原引发体系中,氧化剂包括:过硫酸铵、过氧化氢、叔丁基过氧化氢等;The water reducer adopts a redox initiation system to polymerize each component in an aqueous solution. In the redox initiation system used, the oxidizing agent includes: ammonium persulfate, hydrogen peroxide, tert-butyl hydroperoxide, etc.;

还原剂包括:硫代硫酸钠、亚硫酸氢钠、亚硫酸钠、羟甲基亚硫酸氢钠、硫酸亚锡、硫酸亚铁、L-抗坏血酸等。The reducing agent includes: sodium thiosulfate, sodium bisulfite, sodium sulfite, sodium hydroxymethyl bisulfite, stannous sulfate, ferrous sulfate, L-ascorbic acid, etc.

采用的分子量调节剂可以为:巯基乙酸、巯基丙酸。The molecular weight regulator that adopts can be: mercaptoacetic acid, mercaptopropionic acid.

中和剂可以为:氢氧化钠、乙二胺、二乙烯三胺、三乙烯四胺、三乙醇胺等其中的一种或多种。The neutralizing agent may be one or more of sodium hydroxide, ethylenediamine, diethylenetriamine, triethylenetetramine, triethanolamine and the like.

在制备过程中,大单体在反应开始前全部加入,其它单体可以在反应之前加入一部分,也可以在反应开始后分批或者连续加入,或者将这些加入方法结合起来使用。In the preparation process, all the macromonomers are added before the reaction starts, and other monomers can be added partly before the reaction, or can be added in batches or continuously after the reaction starts, or these adding methods can be used in combination.

在制备时,所用去离子水的电导率为1~20us/cm(优选5~10us/cm);氧化还原引发体系中,氧化剂用量为所用单体总重量的0.2%~2.0%,还原剂用量为所用单体总重量的0.1~1.0%,分子量调节剂的用量为所用单体总重量的0.1~2.0%,聚合单体混合溶液的质量浓度为50~60%,反应时间控制在1~5小时。中和用碱或带碱性的有机胺,用量为各组分中单体总重量的0.5~2.0%。制备的构件用早强型聚羧酸系减水剂为浅棕色透明液体,加水稀释母液的最终质量浓度为40%~60%。During preparation, the conductivity of deionized water used is 1-20 us/cm (preferably 5-10 us/cm); in the redox initiation system, the amount of oxidizing agent is 0.2%-2.0% of the total weight of monomers used, and the amount of reducing agent 0.1-1.0% of the total weight of the monomers used, the amount of the molecular weight regulator is 0.1-2.0% of the total weight of the monomers used, the mass concentration of the polymerized monomer mixed solution is 50-60%, and the reaction time is controlled at 1-5 Hour. Alkali or alkaline organic amine is used for neutralization, the amount used is 0.5-2.0% of the total weight of monomers in each component. The prepared early-strength polycarboxylate water reducer for components is a light brown transparent liquid, and the final mass concentration of the mother liquor diluted with water is 40% to 60%.

下面结合实施例作本发明进一步地说明。The present invention is further described below in conjunction with embodiment.

实施例一Embodiment one

本实施例提供一种构件用早强型聚羧酸系减水剂,制备方法如下:该减水剂所用的各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷凝器、氮气保护装置的四口玻璃烧瓶内加入450重量份重均分子量2500的甲基丁烯基聚乙二醇丙二醇醚(m=55,n=1)、400重量份的去离子水及4.0重量份的质量浓度为27%的双氧水,搅拌并控制温度在25±3℃后,在2~3小时内分别向反应容器内同时滴加混合了37.5重量份的丙烯酸、7.5重量份的丙烯酰胺、2.5重量份的甲基丙烯磺酸钠及100重量份的去离子水的单体溶液,滴加混合了2.5重量份的巯基丙酸及60重量份的质量浓度为2%的L-抗坏血酸的反应促进剂溶液,滴加完毕后,反应结束,温度控制在50℃以下继续保温60分钟,使聚合反应完成,待保温结束后,加入26重量份的质量浓度为30%的氢氧化钠溶液中和,并加水调整至质量浓度为45%,得到本实施例的构件用早强型聚羧酸系减水剂。在后续对比实验中将该减水剂命名为PE-ER1。This example provides an early-strength polycarboxylate water-reducer for components. The preparation method is as follows: the addition amount of each component used in the water-reducer is by weight. Add 450 parts by weight of methylbutenyl polyethylene glycol propylene glycol ether (m=55, n=1) with a weight average molecular weight of 2500, 400 parts by weight of the four-necked glass flask of the device, reflux condenser and nitrogen protection device Ionized water and 4.0 parts by weight of hydrogen peroxide with a mass concentration of 27% were stirred and the temperature was controlled at 25±3°C, and 37.5 parts by weight of acrylic acid, 7.5 parts by weight of acrylic acid and 7.5 parts by weight of Parts of acrylamide, 2.5 parts by weight of sodium methacryl sulfonate and 100 parts by weight of deionized water monomer solution, dropwise mixed with 2.5 parts by weight of mercaptopropionic acid and 60 parts by weight of the mass concentration of 2% The reaction accelerator solution of L-ascorbic acid, after the dropwise addition is completed, the reaction ends, and the temperature is controlled below 50°C for 60 minutes to continue the heat preservation, so that the polymerization reaction is completed. The sodium oxide solution was neutralized, and water was added to adjust the mass concentration to 45%, so as to obtain the early-strength polycarboxylate-based water reducer for components in this example. The superplasticizer was named PE-ER1 in the follow-up comparative experiment.

实施例二Embodiment two

本实施例提供一种构件用早强型聚羧酸系减水剂,制备方法如下:该减水剂所用各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷凝器、氮气保护装置的四口玻璃烧瓶内加入450重量份重均分子量4000的甲基丁烯基聚乙二醇二丙二醇醚(m=87,n=2)、400重量份的去离子水及4.0重量份的质量浓度为27%的双氧水,搅拌并控制温度在25±3℃后,在2~3小时内分别向反应容器内同时滴加混合了40.0重量份丙烯酸、7.5重量份的2-甲基丙烯酰胺-3-丙烯磺酸及100重量份的去离子水的单体溶液,滴加混合了2.5重量份的巯基丙酸及60重量份的质量浓度为2%的L-抗坏血酸的反应促进剂溶液,滴加完毕后,反应结束,温度控制在50℃以下继续保温60分钟,使聚合反应完成,待保温结束后,加入20重量份的质量浓度为30%的乙二胺中和,并加水调整至质量浓度为45%,得到本实施例的构件用早强型聚羧酸系减水剂。在后续对比实验中将该减水剂命名为PE-ER2。This example provides an early-strength polycarboxylate water-reducer for components. The preparation method is as follows: the addition amount of each component used in the water-reducer is by weight, and it is equipped with a stirrer, a thermometer, and a dropping device. 450 parts by weight of methylbutenyl polyethylene glycol dipropylene glycol ether (m=87, n=2) with a weight average molecular weight of 4000, 400 parts by weight of Ionized water and 4.0 parts by weight of hydrogen peroxide with a mass concentration of 27% were stirred and the temperature was controlled at 25±3°C, and 40.0 parts by weight of acrylic acid, 7.5 parts by weight of The monomer solution of 2-methacrylamide-3-propenesulfonic acid and 100 parts by weight of deionized water was added dropwise and mixed with 2.5 parts by weight of mercaptopropionic acid and 60 parts by weight of L- The reaction accelerator solution of ascorbic acid, after the dropwise addition, the reaction ends, the temperature is controlled below 50°C and the insulation is continued for 60 minutes, so that the polymerization reaction is completed, and after the insulation is completed, 20 parts by weight of ethylenediamine with a mass concentration of 30% are added Neutralize, and add water to adjust to a mass concentration of 45%, to obtain the early-strength polycarboxylate water reducer for components in this example. The superplasticizer was named PE-ER2 in the follow-up comparative experiment.

实施例三Embodiment Three

本实施例提供一种构件用早强型聚羧酸系减水剂,制备方法如下:该减水剂所用的各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷凝器、氮气保护装置的四口玻璃烧瓶内加入450重量份重均分子量6000甲基丁烯基聚乙二醇三丙二醇醚(m=132,n=3)、400重量份的去离子水及4.0重量份的质量浓度为27%的双氧水,搅拌并控制温度在25±3℃后,在2~3小时内分别向反应容器内同时滴加混合了35份丙烯酸、10.5重量份的2-甲基丙烯酰胺-3-丙烯磺酸及100重量份的去离子水的单体溶液,滴加混合了2.5重量份的巯基丙酸及60重量份的质量浓度为2%的L-抗坏血酸的反应促进剂溶液,滴加完毕后,反应结束,温度控制在50℃以下继续保温60分钟,使聚合反应完成,待保温结束后,加入10重量份的质量浓度为85%的三乙醇胺中和,并加水调整至质量浓度为45%,得到本实施例的构件用早强型聚羧酸系减水剂。在后续对比实验中将该减水剂命名为PE-ER3。This example provides an early-strength polycarboxylate water-reducer for components. The preparation method is as follows: the addition amount of each component used in the water-reducer is by weight. Add 450 parts by weight of methylbutenyl polyethylene glycol tripropylene glycol ether (m=132, n=3) with a weight average molecular weight of 6000, and 400 parts by weight of Ionized water and 4.0 parts by weight of hydrogen peroxide with a mass concentration of 27% were stirred and the temperature was controlled at 25±3°C, and 35 parts of acrylic acid and 10.5 parts by weight of A monomer solution of 2-methacrylamide-3-propene sulfonic acid and 100 parts by weight of deionized water was added dropwise and mixed with 2.5 parts by weight of mercaptopropionic acid and 60 parts by weight of L-ascorbic acid with a mass concentration of 2%. The reaction accelerator solution, after the dropwise addition, the reaction ends, the temperature is controlled below 50°C and the insulation is continued for 60 minutes, so that the polymerization reaction is completed, and after the insulation is completed, 10 parts by weight of triethanolamine with a mass concentration of 85% is added to neutralize , and add water to adjust the mass concentration to 45%, to obtain the early-strength polycarboxylate water reducer for components of this embodiment. The superplasticizer was named PE-ER3 in the follow-up comparative experiment.

对比例1Comparative example 1

本对比例提供一种常用的标准型聚羧酸系减水剂,其制备方法为:该减水剂所用的各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷凝器、氮气保护装置的四口玻璃烧瓶内加入450重量份分子量为2400的甲基烯丙基聚乙二醇、400重量份的去离子水及4.0重量份的质量浓度为27.5%的过氧化氢,升温到60℃后,在1~3小时内向反应容器内同时滴加混合了50.5重量份的丙烯酸及49.5去离子水的水溶液及2.0重量份的巯基丙酸的反应促进剂溶液,反应温度控制在50~65℃,滴加完毕后,在65℃下继续保温60分钟,使聚合反应完成,保温结束后冷却至40℃,加入30重量份的质量浓度为30%的Na0H中和,并加水调整至质量浓度为40%,得到本比较实施例的标准型聚羧酸系减水剂,在后续对比实验中将该减水剂命名为PE-C1。This comparative example provides a commonly used standard polycarboxylate water-reducer, the preparation method of which is as follows: the amount of each component used in the water-reducer is by weight, and it is equipped with a stirrer, a thermometer, dropwise Add 450 parts by weight of molecular weight to the methallyl polyethylene glycol of 2400, the deionized water of 400 parts by weight and the mass concentration of 4.0 parts by weight in the four-necked glass flask of device, reflux condenser, and nitrogen protection device to be 27.5% After the hydrogen peroxide is heated to 60°C, within 1 to 3 hours, the reaction accelerator solution of 50.5 parts by weight of acrylic acid and 49.5 parts by weight of deionized water and 2.0 parts by weight of mercaptopropionic acid is added dropwise to the reaction vessel at the same time. , the reaction temperature is controlled at 50-65°C. After the dropwise addition, continue to keep warm at 65°C for 60 minutes to complete the polymerization reaction. and, and adding water to adjust the mass concentration to 40%, to obtain the standard polycarboxylate water reducer of this comparative example, which was named PE-C1 in the subsequent comparative experiments.

本发明实施例中制备的减水剂的性能对比实验中,构件用早强型减水剂及对比样外加剂,包括PE-ER1、PE-ER2、PE-ER3、PE-C1减水剂样品均配制成15%质量浓度使用,以下对此作进一步阐述。In the performance comparison experiment of the water reducer prepared in the embodiment of the present invention, the early strength type water reducer and the comparative sample admixture for components include PE-ER1, PE-ER2, PE-ER3, PE-C1 water reducer samples All are formulated into 15% mass concentration for use, which will be further elaborated below.

应用实施例1(水泥净浆检验):Application example 1 (clean cement paste inspection):

选用金隅P.O.42.5水泥,按照规范《水泥标准稠度用水量、凝结时间、安定性检测方法》(GB/T1346-2001)进行标准稠度用水量和凝结试验,减水剂掺量为2%,试验结果如表1所示BBMG P.O.42.5 cement was selected, and the water consumption of standard consistency and coagulation test were carried out in accordance with the standard "Cement Standard Consistency Water Consumption, Setting Time, and Stability Test Method" (GB/T1346-2001). The amount of water reducing agent was 2%. The results are shown in Table 1

表1水泥净浆标准稠度用水量及凝结时间Table 1 Water Consumption and Setting Time of Standard Consistency of Cement Paste

应用实施例(水泥胶砂试验)2:Application example (cement mortar test) 2:

参照水泥胶砂强度检验方法(ISO),水泥用量增加50g,取500g,标准砂1350g,空白样水胶比0.5,减水剂浓度15%,水胶比相同,取0.22,控制砂浆扩展度在130±20mm,结果如表2。Refer to the cement mortar strength test method (ISO), increase the amount of cement by 50g, take 500g, standard sand 1350g, blank sample water-binder ratio 0.5, water-reducing agent concentration 15%, water-binder ratio is the same, take 0.22, control the degree of mortar expansion at 130±20mm, the results are shown in Table 2.

表2水泥胶砂抗压强度Table 2 Cement mortar compressive strength

应用实施例(混凝土试验)3:Application example (concrete test) 3:

混凝土应用性能试验参照《GB50081-2002普通混凝土力学性能试验方法》进行,预制构件用高性能混凝土的坍落度控制在180~200mm,外加剂按固体有效组分掺,水分在总用水量中扣除,混凝土单方材料用量如表3。(1)检测标准养护条件下不同强度等级混凝土的1天、2天、3天、28天平均抗压强度;(2)由于预制构件成型后通常采用蒸汽养护,因此以C50组进行4小时静停后55~60℃蒸汽养护,自然冷却后脱模,检测试块抗压强度与后期标准养护至28天的平均抗压强度与不蒸养试块抗压强度对比;(3)针对C80超高强混凝土,检测冬季0~5℃条件下及夏季30~35℃条件下试块1天及3天自然养护及后期标准养护至28天的平均抗压强度。结果如表4、表5、表6。Concrete application performance test is carried out in accordance with "GB50081-2002 Ordinary Concrete Mechanical Properties Test Method". The slump of high-performance concrete for prefabricated components is controlled at 180-200 mm. Admixtures are mixed according to solid effective components, and water is deducted from the total water consumption. , the amount of single concrete material is shown in Table 3. (1) Detect the average compressive strength of concrete with different strength grades in 1 day, 2 days, 3 days, and 28 days under standard curing conditions; Steam curing at 55-60°C after stopping, demoulding after natural cooling, test the compressive strength of the test block and compare the average compressive strength of the later standard curing to 28 days with the compressive strength of the non-steaming test block; (3) for C80 super For high-strength concrete, test the average compressive strength of the test block under the condition of 0-5°C in winter and 30-35°C in summer for 1 day and 3 days of natural curing and later standard curing up to 28 days. The results are shown in Table 4, Table 5, and Table 6.

表3预制构件用高性能混凝土单方材料用量(kg)Table 3 Consumption of high-performance concrete single-party material for prefabricated components (kg)

表4预制混凝土在标养条件下不同龄期抗压强度Table 4 Compressive strength of precast concrete at different ages under standard maintenance conditions

表5不同养护条件的C50强度等级预制混凝土强度Table 5 Strength of C50 strength grade precast concrete under different curing conditions

表6预制混凝土在10℃最高气温条件下保湿养护不同龄期抗压强度Table 6 Compressive strength of precast concrete at different ages under moisturizing and curing conditions at the highest temperature of 10°C

从表4、表5、表6结果可以看出,本发明实施例合成的超早强型聚羧酸系减水剂PE-ER1、PE-ER2、PE-ER3的减水率除PE-ER1接近对比样PE-C1外,随大单体的分子量增大明显降低,PE-ER1具有明显的早强作用,PE-ER2、PE-ER3具有超早强效果,早强型聚羧酸减水剂应用于配制C40~C80预制混凝土,不管采用何种养护方式,其1天~3天早期强度较普通的对比样PE-C1明显更高,尤其PE-ER2、PE-ER31天以内的混凝土的早强效果更加明显,冬天气温条件下C80混凝土的1天强度可以达到设计强度的30%以上,28天龄期平均抗压强度基本持平。From the results of Table 4, Table 5, and Table 6, it can be seen that the super early strength polycarboxylate water reducer PE-ER1, PE-ER2, and PE-ER3 obtained by the embodiment of the present invention have water reducing ratios divided by PE-ER1 Except for the comparison sample PE-C1, the molecular weight of the macromonomer decreases significantly, PE-ER1 has obvious early strength effect, PE-ER2 and PE-ER3 have super early strength effect, early strength polycarboxylate water reducing No matter what kind of curing method is used, the early strength of 1-3 days is significantly higher than that of the common comparison sample PE-C1, especially the concrete of PE-ER2 and PE-ER within 31 days The early strength effect is more obvious. Under winter temperature conditions, the 1-day strength of C80 concrete can reach more than 30% of the design strength, and the average compressive strength at 28 days is basically the same.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (9)

1. a member high-early strength type polycarboxylic acids dehydragent, is characterized in that, this water reducer is polymerized by following each component by weight percentage, and each component comprises:
Molecular weight is not less than 2400 methyl alkene butyl polyoxyethylene polyoxypropylene monomer 80~85%;
Unsaturated monocarboxylic acid and derivatives monomer 10~15% thereof;
Unsaturated thiazolinyl sulfonic acid and sodium salt 0.5~5% thereof.
2. water reducer as claimed in claim 1, is characterized in that, described molecular weight is not less than 2400 methyl alkene butyl polyoxyethylene polyoxypropylene monomer by following general formula one expression:
General formula one
The average addition mole number of group that in described general formula one, m is oxyethylene group, arbitrary number that m is 50~200; N is the average addition mole number of the group of oxypropylene group, arbitrary number that n is 1~5.
3. water reducer as claimed in claim 1 or 2, is characterized in that, described methyl alkene butyl polyoxyethylene polyoxypropylene monomer adopts the methyl alkene butyl polyoxyethylene polyoxypropylene monomer that molecular weight is 4000~9000.
4. water reducer as claimed in claim 1, is characterized in that, described unsaturated monocarboxylic acid and derivatives monomer thereof are represented by general formula two:
General formula two
R in described general formula two 2represent hydrogen, methyl; R 3represent OM 1, wherein M 1represent hydrogen, monovalence metal, divalent metal, ammonium or organic amine; In multipolymer, unsaturated monocarboxylic acid and derivatives monomer thereof are for wherein a kind of use separately or multiple mixing are used.
5. the water reducer as described in claim 1,2 or 4, it is characterized in that, described unsaturated sulfonic acid or its sodium salt are selected from: any in allyl sulphonic acid or its salt, methallylsulfonic acid or its salt, styrene sulfonic acid or its salt, 2-Methacrylamide-3-propene sulfonic acid or its salt or any two kinds.
6. a preparation method for high-early strength type polycarboxylic acids dehydragent for member, is characterized in that, comprising:
Get each component by formula described in claim 1 to 5 any one;
Under 20~40 DEG C of temperature condition, adopt redox initiation system to make each component in the aqueous solution, carry out polyreaction each component, after polyreaction through in neutralizing agent and after the polymkeric substance that obtains be member high-early strength type polycarboxylic acids dehydragent.
7. method as claimed in claim 6, it is characterized in that, oxygenant in the redox initiation system of described employing is a kind of in hydroperoxide, persulphate or their mixture, the consumption of described oxygenant be in each component total monomer weight 0.2%~2.0%;
Reductive agent in the redox initiation system of described employing is a kind of in the sub-compound, L-AA of sulphur or their mixture, and the consumption of described reductive agent is in feed composition all 0.1~1.0% of total monomer weights.
8. method as claimed in claim 7, it is characterized in that, in described method, control in the following manner polymerization rate, oxygenant in the redox initiation system of employing is mixed with to solution, or reductive agent is mixed with to solution, or oxygenant and reductive agent are mixed with respectively solution, can directly add in reactor and do not need to be mixed with another component of solution, by dropping mode by the solution of preparation to dripping and control polymerization rate in reaction system, time for adding is controlled at 1~5 hour.
9. method as claimed in claim 6, it is characterized in that, in described method, after polyreaction, after neutralizing with any in sodium hydroxide, trolamine, quadrol, diethylenetriamine, obtain mass concentration and be 40~60% member high-early strength type polycarboxylic acids dehydragent.
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CN104292397A (en) * 2014-09-23 2015-01-21 江苏奥莱特新材料有限公司 Method for preparing special functional polycarboxylate water reducer for PHC pipe pile
CN105731863A (en) * 2014-12-09 2016-07-06 上海东大化学有限公司 Viscosity-lowering type polycarboxylic acid water reducing agent and preparation and use methods therefor
CN105731863B (en) * 2014-12-09 2018-01-30 上海东大化学有限公司 Glutinous type poly carboxylic acid series water reducer of one kind drop and preparation method thereof and application method
CN105601843A (en) * 2016-03-29 2016-05-25 山东卓星化工有限公司 Early-strength ethers polycarboxylic acid water reducing agent and preparation method thereof
CN105601843B (en) * 2016-03-29 2018-05-25 山东卓星化工有限公司 Ethers Early-strength polycarboxylate superplasticizer and preparation method thereof
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CN108424498A (en) * 2017-02-14 2018-08-21 中国石油化工股份有限公司 A kind of acrylamide copolymer and its preparation method and application
CN108623756A (en) * 2018-05-28 2018-10-09 中交二航武汉港湾新材料有限公司 Special polycarboxylate water-reducer of ultra-high performance concrete and preparation method thereof
CN109608594A (en) * 2018-12-13 2019-04-12 广东奥克化学有限公司 A kind of Early-strength polycarboxylate superplasticizer and preparation method thereof
CN109796565A (en) * 2018-12-24 2019-05-24 联泓(江苏)新材料研究院有限公司 A kind of Early-strength polycarboxylate superplasticizer and its preparation method and application
CN109796565B (en) * 2018-12-24 2021-09-28 联泓(江苏)新材料研究院有限公司 Early-strength polycarboxylate superplasticizer and preparation method and application thereof
CN110540621A (en) * 2019-07-05 2019-12-06 广州市建筑科学研究院有限公司 Polycarboxylate superplasticizer for prefabricated concrete structure and preparation method thereof
CN113683739A (en) * 2021-08-26 2021-11-23 浙江玖龙新材料有限公司 Formula and preparation method of early-strength polycarboxylate superplasticizer for prefabricated part

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