CN109265621A - A kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent and preparation method thereof - Google Patents

A kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent and preparation method thereof Download PDF

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Publication number
CN109265621A
CN109265621A CN201810869114.8A CN201810869114A CN109265621A CN 109265621 A CN109265621 A CN 109265621A CN 201810869114 A CN201810869114 A CN 201810869114A CN 109265621 A CN109265621 A CN 109265621A
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parts
solution
early strength
acid
added
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滕文生
吴天淳
王虎生
贾维龙
袁慧莉
贾虎琛
贺晓红
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SICHUAN HOZO BUILDING MATERIALS Co Ltd
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SICHUAN HOZO BUILDING MATERIALS Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/16Sulfur-containing compounds
    • C04B24/161Macromolecular compounds comprising sulfonate or sulfate groups
    • C04B24/163Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/165Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/40Redox systems
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Structural Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The invention discloses a kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragents, it includes 100 parts of isopentene group polyoxyethylene ether, 8 ~ 13 parts of acrylic acid, 9 ~ 14 parts of acrylic acid hydroxyl ethyl esters, 0.4 ~ 1.2 part of methyl propylene sodium sulfonate, 0.5 ~ 1.5 part of 2- acrylamide-2-methyl propane sulfonic, 1.4 ~ 2.5 parts of acrylamides, 0.5 ~ 1 part of hydrogen peroxide, 0.1 ~ 0.22 part of ascorbic acid, 0.4 ~ 0.7 part of chain-transferring agent and 140 ~ 180 parts of water;It also discloses the preparation method of high-thin arch dam early strength polycarboxylic acid high performance dehydragent.The beneficial effects of the present invention are: can make concrete mix initial stage that there is certain slump holding capacity, protect the concrete coagulating time after the stage that collapses is short, early strength development is fast, will not influence later strength, can be improved template turnover rate, accelerate engineering construction progress, is pollution-free in preparation process.

Description

A kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent and preparation method thereof
Technical field
The present invention relates to the field that is synthetically prepared of concrete poly carboxylic acid series water reducer, especially a kind of high-thin arch dam early-strength High performance water reducing agent of polyocarboxy acid and preparation method thereof.
Background technique
In recent years, with the continuous development of concrete technology and perfect, concrete as common building foundation material it One, it is widely used in more and more fields, increasingly higher demands also proposed to concrete performance at the same time. The performances such as workability is excellent, be easy to pumping construction, be high-strength, high-durability and super hardening receive more and more attention.Early strong, Super high-early concrete has extensive in the construction of the engineerings such as highway, bridge, harbour, pretensioned high-strength concrete pipe pile and maintenance and reinforcement Market application prospect.
Currently, the method for preparing high-early strength type polycarboxylic acids dehydragent mainly has two kinds of compounding and synthesis.The nothing being used in compounding Machine salt or organic early strength agent are easy phenomena such as causing layering, flatulence, poor storage stability, and alkali content is excessively high, and to generate Plant ecology anti- It answers, chloride ion introducing will cause steel bar corrosion, be unfavorable for the durability of concrete.Alcamines early strength agent is although right in organic matter The later period performance of concrete influences little and does not have chloride ion, but it is expensive, and volume is not easy to control, and volume is few early strong Effect is unobvious, crosses and mixes, be easy to cause concrete extra retarded set.Polycarboxylate water-reducer is comb shaped structure, by introducing early powerful Functional group, high-early strength type polycarboxylic acids dehydragent can be made.However many construction works are requiring the concrete to have early epistasis energy While, there is certain slump holding capacity, also to meet the condition of pumping construction.Rely solely on early-strength polycarboxylic-acid Water-reducing agent is obviously unable to reach requirement, is mainly solved at this stage by compounding collapse protection type mother liquor or retarder, compounds collapse protection type Mother liquor additional amount is not easy to control, and concrete is easy isolation, bleeding;It is too long that incorporation retarder will lead to concrete coagulating time, no Conducive to the raising of early strength.In addition, the guarantor of high-early strength type polycarboxylic acids dehydragent obtained by current synthetic method is collapsed effect compared with Difference, early strong effect is unobvious, and mostly uses high―temperature nuclei technique greatly, and equipment cost investment is higher.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, and providing one kind can be such that concrete mix initial stage has Certain slump holding capacity protects after the stage of collapsing that concrete coagulating time is short, early strength development is fast, will not influence the later period Intensity, the turnover rate that can be improved template accelerate engineering construction progress, the free of contamination poly- carboxylic of high-thin arch dam early-strength in preparation process Sour high-performance water reducing agent and preparation method thereof.
The purpose of the present invention is achieved through the following technical solutions: a kind of high-thin arch dam early-strength poly-carboxylic high-performance diminishing Agent, it includes 100 parts of isopentene group polyoxyethylene ether, 8~13 parts of acrylic acid, 9~14 parts of acrylic acid hydroxyl ethyl esters, 0.4~1.2 part Methyl propylene sodium sulfonate, 0.5~1.5 part of 2- acrylamide-2-methyl propane sulfonic, 1.4~2.5 parts of acrylamides, 0.5~1 part Hydrogen peroxide, 0.1~0.22 part of ascorbic acid, 0.4~0.7 part of chain-transferring agent and 140~180 parts of water.
The isopentene group polyoxyethylene ether molecular weight is 2400.
The hydrogen peroxide solution concentration is 30%.
The chain-transferring agent is thioacetic acid or mercaptopropionic acid.
The preparation method of the high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it the following steps are included:
S1, suitable softened water is added into container, isopentene group polyoxyethylene ether is then slowly added into container, often Temperature stirring, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by acrylic acid, hydroxy-ethyl acrylate, methyl propylene sodium sulfonate, 2- acrylamide-2-methylpro panesulfonic acid and third The addition of acrylamide base is loaded in the vessel I of softened water, is stirred evenly, is obtained solution A;Ascorbic acid and chain-transferring agent are added It is loaded in the vessel II of softened water, stirs evenly, obtain solution B;
Hydrogen peroxide and stirring at normal temperature are added in S3, the solution into step S1;
S4, into the solution of step S3, while solution A and solution B is added dropwise, controls solution A and solution B is dripped in 3.0h Finish;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6~7, softening is added It is 40% that water, which is diluted to solid content, to finally obtain high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
The invention has the following advantages that
1, the present invention is based on the designabilities of polycarboxylate water-reducer molecule structure, by free radical polymerization, in the molecule thereof Long side chain is introduced, and carboxyl grafting, sulfonic group, ester group and amide groups isoreactivity group on main chain, each group synergistic effect makes Obtain product water-reducing rate with higher, good slump-retaining and higher early strength.
2, the bases such as the long side chain of polyethers in isopentene group polyoxyethylene ether of the invention and carboxyl, sulfonic group in molecule Group primarily serves the effect of disperse cement particles.
3, hydrolysis, and slow release carboxylic occur under alkaline condition for the ester group in acrylic acid hydroxyl ethyl ester of the invention Base makes concrete slump loss be effectively controlled within a certain period of time, and concrete has good workability and excellent The function that the slump is kept.
4, the amide group in acrylamide of the invention can promote the aquation of tricalcium aluminate in cement slurry, accelerate calcium alum The formation of stone, can effectively shorten concrete coagulating time, to facilitate the development of early strength of concrete.
5, guarantor of the invention high-early strength type polycarboxylic acids dehydragent early strength of collapsing is higher, has good function of slump protection, energy It enough solves the problem of that the poly- poly carboxylic acid series water reducer of current early-strength is slump-retaining and bad is unable to satisfy long-distance pumping.
6, the guarantor of the invention high-early strength type polycarboxylic acids dehydragent that collapses carries out under hydrogen peroxide-Ascorbic Acid Oxidation reduction system Polymerization reaction is made, simple production process, and reaction process has energy-saving, environmentally protective, low in cost etc. excellent without heating Gesture is conducive to be mass produced and apply.
Specific embodiment
The present invention will be further described below, and protection scope of the present invention is not limited to as described below:
A kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it include 100 parts of isopentene group polyoxyethylene ether, 8~ 13 parts of acrylic acid, 9~14 parts of acrylic acid hydroxyl ethyl esters, 0.4~1.2 part of methyl propylene sodium sulfonate, 0.5~1.5 part of 2- acrylamide- 2- methyl propane sulfonic acid, 1.4~2.5 parts of acrylamides, 0.5~1 part of hydrogen peroxide, 0.1~0.22 part of ascorbic acid, 0.4~0.7 part Chain-transferring agent and 140~180 parts of water.
The isopentene group polyoxyethylene ether molecular weight is 2400.The hydrogen peroxide solution concentration is 30%.The chain turns Moving agent is thioacetic acid or mercaptopropionic acid.
The preparation method of the high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it the following steps are included:
S1, suitable softened water is added into container, isopentene group polyoxyethylene ether is then slowly added into container, often Temperature stirring, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by acrylic acid, hydroxy-ethyl acrylate, methyl propylene sodium sulfonate, 2- acrylamide-2-methylpro panesulfonic acid and third The addition of acrylamide base is loaded in the vessel I of softened water, is stirred evenly, is obtained solution A;Ascorbic acid and chain-transferring agent are added It is loaded in the vessel II of softened water, stirs evenly, obtain solution B;
Hydrogen peroxide and stirring at normal temperature are added in S3, the solution into step S1;
S4, into the solution of step S3, while solution A and solution B is added dropwise, controls solution A and solution B is dripped in 3.0h Finish;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6~7, softening is added It is 40% that water, which is diluted to solid content, to finally obtain high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
Embodiment one:
The preparation method of high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it the following steps are included:
S1,80 parts of softened waters are added into container, are then slowly added to 100 parts of isopentene group polyoxyethylene ether, room temperature stirs 20-30min is mixed, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by 10 parts of acrylic acid, 12 parts of hydroxy-ethyl acrylates, 0.8 part of methyl propylene sodium sulfonate, 0.7 part of 2- acrylamide Base -2- methyl propane sulfonic acid and 2 parts of acrylamidos are added in 35 parts of softened waters, stir evenly, obtain solution A;It is anti-by 0.16 part Bad hematic acid and 0.5 part of thioacetic acid are added in 45 parts of softened waters, stir evenly, obtain solution B;
0.75 part of hydrogen peroxide, 5~10min of stirring at normal temperature are added in S3, the solution obtained to step S1;
In S4, the solution obtained to step S3, while solution A and solution B is added dropwise, controls solution A and solution B in 3.0h drop It adds complete;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6~7, softening is added It is 40% that water, which is diluted to solid content, obtains high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
Embodiment two:
The preparation method of high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it the following steps are included:
S1,80 parts of softened waters are added into container, are then slowly added to 100 parts of isopentene group polyoxyethylene ether, room temperature stirs 20~30min is mixed, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by 12 parts of acrylic acid, 10 parts of hydroxy-ethyl acrylates, 0.7 part of methyl propylene sodium sulfonate, 1.2 parts of 2- acrylamides Base -2- methyl propane sulfonic acid and 1.5 parts of acrylamidos are added in 35 parts of softened waters, stir evenly, obtain solution A;By 0.14 part Ascorbic acid and 0.65 part of mercaptopropionic acid are added in 45 parts of softened waters, stir evenly, obtain solution B;
0.85 part of hydrogen peroxide, 5~10min of stirring at normal temperature are added in S3, the solution obtained to step S1;
In S4, the solution obtained to step S3, while solution A and solution B is added dropwise, controls solution A and solution B in 3.0h drop It adds complete;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6~7, softening is added It is 40% that water, which is diluted to solid content, obtains high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
Embodiment three:
The preparation method of high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it the following steps are included:
S1,80 parts of softened waters are added into container, are then slowly added to 100 parts of isopentene group polyoxyethylene ether, room temperature stirs 20~30min is mixed, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by 9 parts of acrylic acid, 13 parts of hydroxy-ethyl acrylates, 1.0 parts of methyl propylene sodium sulfonates, 0.6 part of 2- acrylamide Base -2- methyl propane sulfonic acid and 2.5 parts of acrylamidos are added in 35 parts of softened waters, stir evenly, obtain solution A;By 0.13 part Ascorbic acid and 0.5 part of thioacetic acid are added in 45 parts of softened waters, stir evenly, obtain solution B;
0.6 part of hydrogen peroxide, 5~10min of stirring at normal temperature are added in S3, the solution obtained to step S1;
In S4, the solution obtained to step S3, while solution A and solution B is added dropwise, controls solution A and solution B in 3.0h drop It adds complete;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6~7, softening is added It is 40% that water, which is diluted to solid content, obtains high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
By above 3 embodiment products and current polycarboxylate water-reducer PC1 and Early-strength polycarboxylate superplasticizer PC2 into Row comparison, carries out following tests:
Test 1: cement paste test
Cement paste test is carried out according to GB8077-2012 " Methods for testing uniformity of concrete admixture ", and cement uses Lafarge P.O42.5, every group of test raw material are cement 500g, water 145g.The experimental results are shown inthe following table:
As can be seen from the above table, the initial water-reducing rate of all samples is essentially identical, and PC1 and PC2 collapse and damage seriously, and of the invention 3 embodiment samples there is good guarantor to collapse effect, flowing degree of net paste of cement can keep nearly 2 hours not lose.
Test 2: concrete crushing strength test
Each age strength test of concrete is executed according to the relevant regulations of GB8076-2008 " concrete admixture ", cement Using Lafarge P.O42.5, initial slump is controlled in 180 ± 10mm.The experimental results are shown inthe following table:
As can be seen from the above table, 3 embodiment samples compare common polycarboxylic acids diminishing with common early-strength water-reducing agent PC2 Agent PC1, early strength of concrete (1d, 3d) have different degrees of raising, and products of the present invention intensity improves especially Obviously, all samples later strength is essentially identical.3 embodiment samples and prepared mixed with common early-strength water-reducing agent PC2 Solidifying soil early strength is more much higher than common polycarboxylate water-reducer PC1, does not influence substantially on 28d intensity.The morning of product of the present invention Epistasis can be much better, in the concrete prefabricated element that can be used for have higher requirements to early epistasis.In addition, this product is with good Good guarantor is collapsed ability, so that application range is further expanded.

Claims (5)

1. a kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent, it is characterised in that: it includes 100 parts of isopentene group polyoxy second Alkene ether, 8 ~ 13 parts of acrylic acid, 9 ~ 14 parts of acrylic acid hydroxyl ethyl esters, 0.4 ~ 1.2 part of methyl propylene sodium sulfonate, 0.5 ~ 1.5 part of 2- propylene Amide -2- methyl propane sulfonic acid, 1.4 ~ 2.5 parts of acrylamides, 0.5 ~ 1 part of hydrogen peroxide, 0.1 ~ 0.22 part of ascorbic acid, 0.4 ~ 0.7 Part chain-transferring agent and 140 ~ 180 parts of water.
2. a kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent according to claim 1, it is characterised in that: described different Pentenyl polyoxyethylene ether molecular weight is 2400.
3. a kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent according to claim 1, it is characterised in that: described double Oxygen concentration of aqueous solution is 30%.
4. a kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent according to claim 1, it is characterised in that: the chain Transfer agent is thioacetic acid or mercaptopropionic acid.
5. the preparation side of high-thin arch dam early strength polycarboxylic acid high performance dehydragent described according to claim 1 ~ any one of 4 Method, it is characterised in that: it the following steps are included:
S1, suitable softened water is added into container, isopentene group polyoxyethylene ether is then slowly added into container, room temperature stirs It mixes, dissolves isopentene group polyoxyethylene ether sufficiently;
S2, by acrylic acid, hydroxy-ethyl acrylate, methyl propylene sodium sulfonate, 2- acrylamide-2-methylpro panesulfonic acid and acryloyl Amido addition is loaded in the vessel I of softened water, is stirred evenly, is obtained solution A;Ascorbic acid and chain-transferring agent are added and contained Have in the vessel II of softened water, stir evenly, obtains solution B;
Hydrogen peroxide and stirring at normal temperature are added in S3, the solution into step S1;
S4, into the solution of step S3, while solution A and solution B is added dropwise, controls solution A and solution B is added dropwise in 3.0h;
0.5h is kept the temperature after S5, titration, 30% sodium hydroxide solution is then added and adjusts pH value to 6 ~ 7, it is dilute that softened water is added Releasing to solid content is 40%, to finally obtain high-thin arch dam early strength polycarboxylic acid high performance dehydragent.
CN201810869114.8A 2018-08-02 2018-08-02 A kind of high-thin arch dam early strength polycarboxylic acid high performance dehydragent and preparation method thereof Pending CN109265621A (en)

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CN110128601A (en) * 2019-05-22 2019-08-16 上饶市天佳新型材料有限公司 A kind of Early-strength polycarboxylate superplasticizer and preparation method thereof
CN111689713A (en) * 2020-06-22 2020-09-22 唐山市龙亿科技开发有限公司 Special additive for concrete of prefabricated part and preparation method thereof
CN113265030A (en) * 2021-05-24 2021-08-17 杭州树派环保科技有限公司 Comprehensive polycarboxylic acid water reducing agent and preparation method thereof
CN114478945A (en) * 2022-02-24 2022-05-13 漯河市昊源新材料有限公司 Slow-release slump-retaining viscosity-reducing polycarboxylic acid water reducer and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN110128601A (en) * 2019-05-22 2019-08-16 上饶市天佳新型材料有限公司 A kind of Early-strength polycarboxylate superplasticizer and preparation method thereof
CN111689713A (en) * 2020-06-22 2020-09-22 唐山市龙亿科技开发有限公司 Special additive for concrete of prefabricated part and preparation method thereof
CN113265030A (en) * 2021-05-24 2021-08-17 杭州树派环保科技有限公司 Comprehensive polycarboxylic acid water reducing agent and preparation method thereof
CN114478945A (en) * 2022-02-24 2022-05-13 漯河市昊源新材料有限公司 Slow-release slump-retaining viscosity-reducing polycarboxylic acid water reducer and preparation method thereof
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