CN103962417B - A kind of stamping parts warpage detecting device - Google Patents
A kind of stamping parts warpage detecting device Download PDFInfo
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- CN103962417B CN103962417B CN201410170239.3A CN201410170239A CN103962417B CN 103962417 B CN103962417 B CN 103962417B CN 201410170239 A CN201410170239 A CN 201410170239A CN 103962417 B CN103962417 B CN 103962417B
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- stamping parts
- ejector pin
- pin component
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Abstract
The present invention provides a kind of stamping parts warpage detecting device, including the sensor mechanism being fixed in same level and ejector pin component, described sensor mechanism includes fixed support, this fixed support is provided with sensor cluster corresponding to ejector pin component, described ejector pin component includes fixing workbench in the horizontal plane, this workbench is provided with the thimble seat for placing stamping parts, and thimble seat is provided with for the thimble through stamping parts punching.This device passes through ejector pin component fixed punch casting die, make formation gap between stamping parts and workbench, sensor cluster is adopted to the measurement of its gap and to be shown on character display by numerical value, can detect continuously, quickly to the size of stamping parts, and the error of detection is only small, greatly reduce the scrappage of product, save the production cost of manpower and materials and product, improve the detection efficiency of product.
Description
Technical field
The present invention relates to the Quality Detection field of stamping parts, particularly relate to a kind of stamping parts warpage detecting device.
Background technology
By punch press and mould, sheet material, band, tubing and section bar etc. being applied external force, so as to produce plastic deformation or separation, thus obtaining the forming and machining method of the workpiece of required form and size, the workpiece obtained is exactly stamping parts.Warpage be stamping parts not according to the shape formable of design, but there is the distortion on surface, warpage is because of in the ununiform shrinkage of shaping and punching part, so needing, to its size and flatness measurement, to prevent stamping parts warpage, to meet the requirement of client.This detection current is manual operation, namely manually product is detected one by one, the method not only consuming time longer, waste substantial amounts of human resources, and anthropic factor causes in detection process error is bigger, make product after hot pressing process, scrappage is higher, adds the production cost of product.Simultaneously because manual operation can only detect a sample every time, it is impossible to continuous way operates so that the measurement of product is inefficient.Therefore, the device developing the measurement of a kind of full-automatic stamping parts warpage is the task of top priority of current quality worker.
Summary of the invention
The present invention provides a kind of warpage measurement apparatus that can continuously, quickly the size of stamping parts be detected.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that
A kind of stamping parts warpage detecting device, including the sensor mechanism being fixed in same level and ejector pin component, described sensor mechanism includes fixed support, this fixed support is provided with sensor cluster corresponding to ejector pin component, described ejector pin component includes fixing workbench in the horizontal plane, this workbench is provided with the thimble seat for placing stamping parts, and thimble seat is provided with for the thimble through stamping parts punching.
Described sensor cluster includes the emitter and the receptor that are coaxially disposed.
Described fixed support is provided with character display, and the input of this character display is connected with the signal output part of receptor.
Preferably, described fixed support is L-type support, and its base is fixing in the horizontal plane, can effectively prevent from rocking the problem that the measurement caused is inaccurate when measuring, and the both sides of vertical portion connect described sensor cluster and character display respectively.
Described sensor cluster is outside equipped with protective cover; can effectively prevent owing to external action causes the damage of sensor internal assembly; this protective cover is connected on fixed support, and wherein exposed being used for outside protective cover of the antenna module of emitter and receptor is launched and receive signal.
Preferably, the antenna module of described emitter and receptor faces the setting of ejector pin component direction.
Further, described sensor cluster can pass through adjusting bolt and regulate at the enterprising line height of fixed support, meets the detection of different size stamping parts.
Preferably, described workbench is bolted on lower bottom base by fixing.
By above technical scheme it can be seen that there is advantages that
This device passes through ejector pin component fixed punch casting die, make formation gap between stamping parts and workbench, sensor cluster is adopted to the measurement of its gap and to be shown on character display by numerical value, can detect continuously, quickly to the size of stamping parts, and the error of detection is only small, greatly reduce the scrappage of product, save the production cost of manpower and materials and product, improve the detection efficiency of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of stamping parts warpage detecting device of the present invention；
Fig. 2 is the structural representation of sensor mechanism in Fig. 1；
Fig. 3 is the structural representation of ejector pin component in Fig. 1.
In figure: 1, sensor mechanism, 11, fixed support, 12, sensor cluster, 121, emitter, 122, receptor; 13, character display, 14, protective cover, 15, adjusting bolt, 2, ejector pin component; 21, workbench, 22, thimble seat, 23, thimble, 3, stamping parts.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of preferred implementation of the present invention is described in detail.
The present invention provides the detecting device of a kind of stamping parts warpage, as shown in Figure 1, this device includes sensor mechanism 1 and ejector pin component 2, wherein ejector pin component 2 is for fixed punch casting die, sensor mechanism 1 is for detecting the flatness of stamping parts, and described sensor mechanism and ejector pin component are fixed in same level.
As in figure 2 it is shown, sensor mechanism 1 includes the fixed support 11 of a L-type, its base is bolted on horizontal plane, and the vertical portion both sides of fixed support 11 are connected to sensor cluster 12 and character display 13.Sensor cluster 12 is preferably a kind of laser sensor, including be coaxially disposed for launching the emitter 121 of laser signal and for receiving the receptor 122 of laser signal, receptor 122 is connected with character display 13 signal of fixed support opposite side, it is possible to be directly displayed in character display 13 by the information reading of receptor 122.Sensor cluster 12 is regulated at the enterprising line height of fixed support 11 by an adjusting bolt 15, meets the detection of different size stamping parts.Protective cover 14 it is additionally provided with outside sensor cluster 12; this protective cover is connected on fixed support 11; and emitter and receptor are placed in outside protective cover 14 for launching and receiving the antenna module of signal, the antenna module of emitter and receptor faces ejector pin component 2 direction and arranges.Laser sensor is to receive the size of light intensity by receptor 122 to judge that whether stamping parts is qualified, and the height that laser sensing implement body regulates is relevant with the scope of emitter 121.
As shown in Figure 3, ejector pin component 2 and sensor cluster 12 are positioned at the same side, including fixing workbench 21 in the horizontal plane, workbench ensures that stamping parts 3 does not rock when measuring, this workbench is provided with the thimble seat 22 for placing stamping parts 3, thimble seat is provided with multiple thimble 23, thimble and thimble seat removably connect, the thimble 23 of varying number is assembled according to different types of stamping parts 3, and stamping parts 3 is carried out spacing, make to be formed between stamping parts 3 and workbench 21 certain gap, it is simple to sensor cluster 12 detects.Preferably, workbench is bolted directly on lower bottom base by fixing, and lower bottom base is arranged in the horizontal plane, and whole ejector pin component is fixed further.
The operation principle of the present invention is as follows:
The thimble of the stamping parts type assembling respective amount measured as required, stamping parts is placed in the measured zone of ejector pin component, the height of laser sensor assembly is regulated by adjusting bolt, and launched laser signal by emitter, laser signal understands reflected signal to receptor when running into stamping parts, and light intensity signal is converted to digital signal and shows on character display by receptor.When on character display, numerical value is lower than the standard value set, product is defective, and underproof stamping parts folder can be walked by mechanical hand, moves in abnormal article region, in order to process accordingly.If qualified higher than setting value both products, then by the pneumatic means setting program, stamping parts being moved to continuation processing in next procedure, wherein between mechanical hand and pneumatic means with receptor, signal is connected.Adopt above technical scheme, stamping parts to be measured is had only to once just be completed warpage by full-automatic warpage measurement apparatus and measures and go-on-go process, and whole measurement and go-on-go process are automation mechanized operation, the qualification rate that decrease anthropic factor error in product measurement process, improves product warpage and measure, reduce production cost, substantially reduce the production time.
The above embodiment is only that the preferred embodiment of the present invention is described; not the scope of the present invention is defined; under the premise designing spirit without departing from the present invention; various deformation that technical scheme is made by those of ordinary skill in the art and improvement, all should fall in the protection domain that claims of the present invention are determined.
Claims (6)
1. a stamping parts warpage detecting device, it is characterized in that: include the sensor mechanism (1) and the ejector pin component (2) that are fixed in same level, described sensor mechanism includes fixed support (11), this fixed support corresponds to ejector pin component and is provided with sensor cluster (12), described ejector pin component (2) includes fixing workbench (21) in the horizontal plane, this workbench is provided with the thimble seat (22) for placing stamping parts, thimble seat is provided with for the thimble (23) through stamping parts punching, described sensor cluster (12) includes the emitter (121) and the receptor (122) that are coaxially disposed.
2. stamping parts warpage detecting device according to claim 1, it is characterized in that: described fixed support (11) is provided with character display (13), and the input of this character display is connected with the signal output part of receptor (122).
3. stamping parts warpage detecting device according to claim 2, it is characterized in that: described fixed support (11) is L-type support, its base is fixing in the horizontal plane, and the both sides of vertical portion connect described sensor cluster (12) and character display (13) respectively.
4. stamping parts warpage detecting device according to claim 1; it is characterized in that: described sensor cluster (12) is outside equipped with protective cover (14); this protective cover is connected on fixed support (11), and wherein the antenna module of emitter (121) and receptor (122) is exposed is used for outward launching and receiving signal at protective cover (14).
5. stamping parts warpage detecting device according to claim 4, it is characterised in that: the antenna module of described emitter (121) and receptor (122) faces ejector pin component (2) direction and arranges.
6. stamping parts warpage detecting device according to claim 1, it is characterised in that: described sensor cluster (12) can pass through adjusting bolt (15) and regulate at the enterprising line height of fixed support (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410170239.3A CN103962417B (en) | 2014-04-25 | 2014-04-25 | A kind of stamping parts warpage detecting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410170239.3A CN103962417B (en) | 2014-04-25 | 2014-04-25 | A kind of stamping parts warpage detecting device |
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| Publication Number | Publication Date |
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| CN103962417A CN103962417A (en) | 2014-08-06 |
| CN103962417B true CN103962417B (en) | 2016-07-06 |
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| CN201410170239.3A Active CN103962417B (en) | 2014-04-25 | 2014-04-25 | A kind of stamping parts warpage detecting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106425084B (en) * | 2015-08-07 | 2019-05-31 | 昆山汉鼎精密金属有限公司 | Automatic processing system and method |
| CN108868602B (en) * | 2017-05-09 | 2020-09-08 | 中国石油天然气集团公司 | Directional drilling crossing construction monitoring system and monitoring method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100339681C (en) * | 2004-09-02 | 2007-09-26 | 精碟科技股份有限公司 | Optical disk detecting device |
| JP5561596B2 (en) * | 2010-05-27 | 2014-07-30 | 新日鐵住金株式会社 | Roll tension adjusting device and tension adjusting method |
| CN201837369U (en) * | 2010-10-26 | 2011-05-18 | 深圳市吉阳自动化科技有限公司 | Lithium battery pole piece detection equipment and lithium battery production line |
| CN102553971A (en) * | 2010-12-08 | 2012-07-11 | 江苏扬力数控机床有限公司 | Sheet flatness detecting device for processing station of turret punch press |
| CN103506840B (en) * | 2012-06-25 | 2016-08-10 | 昆山市创新科技检测仪器有限公司 | A kind of shaping correcting unit |
| CN203177835U (en) * | 2013-04-16 | 2013-09-04 | 潮州三环（集团）股份有限公司 | Zirconium sheet warping degree detecting device |
| CN203817094U (en) * | 2014-04-25 | 2014-09-10 | 安庆谢德尔汽车零部件有限公司 | Warpage detection device for stamping part |
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