A kind of efficient extracting system of Chinese medicine standardization and extracting process thereof
Technical field
The invention belongs to Chinese medicine equipment technical field, be specifically related to the efficient extracting system of a kind of Chinese medicine standardization and extracting process thereof.
Background technology
Because traditional Chinese medicinal materials assortment is various, the many reasons such as the place of production, weather, transport and storage all can have influence on drug effect, and its complexity is a bottleneck of Chinese medicine standardization extraction.
Chinese medicine extracts, and utilizes extraction equipment that the elite composition in Chinese medicine is extract.Traditional abstraction technique is smashed to pieces by Chinese medicine then to extract under given conditions, such as temperature, pressure.Different Chinese medicine has different extraction conditions, be difficult to realize the standardized production that a general extraction equipment carries out plurality of Chinese, current way is all provide different extraction equipments for different Chinese medicine, and this will improve the equipment investment of Chinese medicine manufacturer greatly, is unfavorable for the development of Chinese herbal medicine industry.Moreover, current Chinese medicine extraction time is longer, also influence power production efficiency to a certain extent, adds production cost.
Summary of the invention
In order to solve the problem, the object of the present invention is to provide the efficient extracting system of a kind of Chinese medicine standardization and extracting process thereof, automation can complete the extraction of plurality of Chinese by this equipment and method, enhancing productivity while realizing Chinese medicine standardized production.
In order to realize foregoing invention object, the technical solution used in the present invention is as follows:
The efficient extracting system of a kind of Chinese medicine standardization, this device systems comprises extractor and controls the computer control system of this extractor work, a Chinese medicine extraction parameters database is provided with in described computer control system, described Chinese medicine extraction parameters databases contains the plurality of Chinese title standard extraction parameter corresponding with this Chinese medicine, and described extraction parameters comprises standard extraction temperature, standard extraction pressure and standard extraction fluid density; Be provided with in described extractor for fast-crushing Chinese medicine pulverizer, for heat fluid temperature in extractor heater, for gather fluid temperature in extractor temperature sensor, for gather the fluid density of Chinese medicine extraction process supersonic detector, for gathering the pressure sensor of extractor internal gas pressure and the ultrasonic transducer for carrying out extract and separate to solution; Described computer control system recalls standard extraction temperature, standard extraction pressure and the standard extraction fluid density corresponding to current extraction Chinese medicine title according to user instruction in described Chinese medicine extraction parameters database; The fluid temperature collected is transferred to computer control system by described temperature sensor, described fluid temperature and standard extraction temperature compare by described computer control system, and close to standard extraction temperature with the fluid temperature adjusted in extractor according to the action of comparative result control heater; An appliance for applying carbon dioxide is also connected with outward at described extractor, the tank internal gas pressure that pressure sensor collects by described computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply; The fluid density collected is transferred to computer control system by described supersonic detector, described fluid density and standard extraction fluid density compare by described computer control system, and regulate pulverizer rotating speed close to standard extraction fluid density with regulates liquid density according to comparative result according to following formula: V=[500+1000 (ρ 1-ρ 2) liter/kilogram] rev/min, ρ 1 is standard extraction fluid density, the fluid density that ρ 2 arrives for Real-time Collection.
Further, this device systems also includes packing machine tank connected with described extraction.
Further, described supersonic detector is connected with adopting shielding line between computer control system.
Further, described standard extraction temperature is a value range of positive and negative 3%-5% centered by the theoretical extraction temperature of the best, described standard extraction pressure is a value range of positive and negative 3%-5% centered by the theoretical extracting pressure of the best, and described standard extraction fluid density is a value range of positive and negative 3%-5% centered by the best theoretical extraction liquids density.
Further, described fluid temperature and standard extraction temperature compare by described computer control system, and it is close to standard extraction temperature with the fluid temperature adjusted in extractor according to the action of comparative result control heater, specifically: judge described fluid temperature whether in the scope of standard extraction temperature setting, as the higher limit higher than standard extraction temperature setting range then control heater stop heating or reduce heating power to reduce temperature in extractor, as the lower limit lower than standard extraction temperature setting range then control heater continue heating or improve heater heating power to improve temperature in extractor, as in the scope that sets in standard extraction temperature then control heater stop heating or reduce heating power to keep temperature in extractor.
Further, the tank internal gas pressure that pressure sensor collects by described computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply, specifically: judge tank internal gas pressure whether in the scope of standard extraction pressure setting, carbon dioxide is increased for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide lower than the lower limit of standard extraction pressure setting scope, carbon dioxide is reduced for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide higher than the higher limit of standard extraction pressure setting scope.
What utilize the efficient extracting system of aforementioned Chinese medicine standardization carries out a Chinese medicine standardization Efficient extraction method, and the method comprises the following steps:
Start-up simulation machine control system, input Chinese medicine title transfers the standard extraction parameter of this Chinese medicine from its Chinese medicine extraction parameters database, and opens appliance for applying carbon dioxide and be filled with carbon dioxide to extractor;
In extractor, add medicinal material and extractant, and start pulverizer grinding medicinal materials, the heating of startup heater and ultrasonic transducer carry out extract and separate to solution simultaneously;
The fluid temperature that temperature sensor collects by computer control system and standard extraction temperature compare, and close to standard extraction temperature with the fluid temperature adjusted in extractor according to the action of comparative result control heater;
The tank internal gas pressure that pressure sensor collects by computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply;
The fluid density collected and standard extraction fluid density compare by computer control system by supersonic detector, and regulate pulverizer rotating speed close to standard extraction fluid density with regulates liquid density according to comparative result according to following formula: V=[500+1000 (ρ 1-ρ 2) liter/kilogram] rev/min, ρ 1 is standard extraction fluid density, the fluid density that ρ 2 arrives for Real-time Collection;
And control ultrasonic transducer completes whole extraction process automatically.
Further, the fluid temperature that temperature sensor collects by described computer control system and standard extraction temperature compare, and it is close to standard extraction temperature with the fluid temperature adjusted in extractor according to the action of comparative result control heater, specifically: described standard extraction temperature is a value range of positive and negative 3%-5% centered by the theoretical extraction temperature of the best, computer control system judges fluid temperature that temperature sensor collects whether in the scope of standard extraction temperature setting, as the higher limit higher than standard extraction temperature setting range then control heater stop heating or reduce heating power to reduce temperature in extractor, as the lower limit lower than standard extraction temperature setting range then control heater continue heating or improve heater heating power to improve temperature in extractor, as in the scope that sets in standard extraction temperature then control heater stop heating or reduce heating power to keep temperature in extractor.
Further, the tank internal gas pressure that pressure sensor collects by described computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply, specifically: described standard extraction pressure is a value range of positive and negative 3%-5% centered by the theoretical extracting pressure of the best, computer control system judges tank internal gas pressure whether in the scope of standard extraction pressure setting, carbon dioxide is increased for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide lower than the lower limit of standard extraction pressure setting scope, carbon dioxide is reduced for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide higher than the higher limit of standard extraction pressure setting scope.
Further, the method also comprises: by the Effective Component of Chinese Medicine extracted being carried out finished product packing with the tank connected packing machine of extraction.
The present invention by setting up Chinese medicine extraction parameters database in computer control system, the multiple Chinese medicine extraction data prestored are included in this Chinese medicine data extraction parameters database, these data comprise and extract the most directly related canonical parameter with Chinese medicine, and then make the present invention can be applied to the extraction of plurality of Chinese, and then improve the universal performance of equipment.Moreover, the present invention is linked by temperature sensor, pressure sensor, supersonic detector and computer control system, and then accurate control heater, appliance for applying carbon dioxide and pulverizer precision maneuver, make whole Chinese medicine extraction process in the environment of a relative efficiency, all complete (the normalizing parameter preset, all generally the optimum value of existing experiment or theoretical proof), and then make extraction efficiency of the present invention higher.
Therefore, the present invention not only highly versatile is applicable to the extraction of most of Chinese medicine, and the present invention can also regulate the extraction conditions parameter in extraction process automatically, improve the effect of extraction, and then reach standardized production model, and while reduction production cost, General Promotion Chinese medicine extraction working (machining) efficiency.
Accompanying drawing explanation
This accompanying drawing illustrates that the picture provided is used for auxiliary a further understanding of the present invention, forms a application's part, does not form inappropriate limitation of the present invention, in the accompanying drawings:
Fig. 1 is capital equipment annexation figure of the present invention;
Fig. 2 is circuit control principle block diagram of the present invention;
Fig. 3 is the inventive method flow chart of steps.
In figure:
100, extractor system 200, computer control system
300, packing machine 400, appliance for applying carbon dioxide
101, pulverizer 102, heater
103, temperature sensor 104, supersonic detector
105, ultrasonic transducer 106, pressure sensor
Detailed description of the invention
Embodiment 1
As shown in Figure 1, present embodiment discloses the efficient extracting system of a kind of Chinese medicine standardization, this system comprises extractor system 100, the computer control system 200 controlling extractor work, the Effective Component of Chinese Medicine that extractor system 100 extracted carry out the packing machine 300 packed and the appliance for applying carbon dioxide 400 providing carbon dioxide to extractor.
As shown in Figure 2, this extractor system 100 comprise extractor and be arranged in extractor for the pulverizer 101 of fast-crushing Chinese medicine, for heat fluid temperature in extractor heater 102, for gather fluid temperature in extractor temperature sensor 103, for gather the fluid density of Chinese medicine extraction process supersonic detector 104, for carrying out the ultrasonic transducer 105 of extract and separate and the pressure sensor 106 for gathering extractor internal gas pressure to solution.
Wherein, the ultrasonic detection technology that supersonic detector 104 adopts is a kind of detection technique of quick nondestructive, and this technology judges the physics and chemistry character of material by detecting interactional type and degree between low-yield ultrasonic and material.Compared with other detection methods, ultrasound detection has the advantage of its uniqueness: non-destructive, fast, accurately, easily be automated with cheap, and can detect enriched sample and light opacity material.
Wherein, ultrasonic transducer 105 is a kind of devices that high-frequency electrical energy can be converted into mechanical energy.Mechanical oscillation are converted electrical signals to by the piezo-electric effect of material.Ultrasonic transducer is a kind of energy conversion device, and its function the electrical power of input is converted to mechanical output (i.e. ultrasonic wave) to pass again, and a part of power that autophage is little.The present invention utilizes ultrasonic technology to strengthen extraction and isolation process, can effectively improve extraction and isolation rate, shortens extraction time, cost-saving, the Quality and yield that even can also improve product.
Wherein, a Chinese medicine extraction parameters database is provided with in computer control system 200, Chinese medicine extraction parameters databases contains the plurality of Chinese title standard extraction parameter corresponding with this Chinese medicine, and described extraction parameters comprises standard extraction temperature, standard extraction pressure and standard extraction fluid density.This Chinese medicine extraction parameters database collects storage in advance, so-called standard extraction temperature standard extraction liquids density, it is exactly extraction parameters best in theory, these parameters by experiment or existing data can know, if this data volume is enough huge, substantially can be general in most Chinese medicine extraction.Temperature is the important parameter in Chinese medicine extraction process, if temperature is too low, may be difficult to extract active ingredient, if temperature is too high, may active ingredient be destroyed, and optimum temperature difference when different Chinese medicine extracts, so this temperature needs to control relatively accurately.The present invention is in order to improve effect of extracting, be provided with an appliance for applying carbon dioxide especially, the change of the flow of CO2 has the impact of two aspects on extraction, the flow of CO2 is too large, CO2 flow velocity in extractor can be caused to increase, CO2 shorter residence time, to reduce with extract, be unfavorable for the raising of extraction yield time of contact.But then, the flow of CO2 increases, and can increase the mass transfer force of extraction process, correspondingly increase mass tranfer coefficient, mass transfer rate is accelerated, thus improves extracting power.Therefore, the flow of choose reasonable CO2 is also quite important, and the present invention comes indirect inspection and this technical characteristic of indicator by pressure parameter.The present invention is in order to improve extraction efficiency further, and the present invention, by grasping fluid density parameter, indirectly controls extraction material granular size, allows rate of extraction be improved.
As shown in Figure 2, this device systems is in extraction process, and computer control system 200 first recalls standard extraction temperature, standard extraction pressure and the standard extraction fluid density corresponding to current extraction Chinese medicine title according to user instruction in described Chinese medicine extraction parameters database, then, the fluid temperature collected is transferred to computer control system 200 by temperature sensor 103, described fluid temperature and standard extraction temperature compare by computer control system 200, and close to standard extraction temperature with the fluid temperature adjusted in extractor according to comparative result control heater 102 action, the tank internal gas pressure that pressure sensor 106 collects by computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide 400 to increase or to reduce carbon dioxide supply, the fluid density collected is transferred to computer control system by described supersonic detector, described fluid density and standard extraction fluid density compare by described computer control system, and regulate pulverizer rotating speed close to standard extraction fluid density with regulates liquid density according to comparative result according to following formula: V=[500+1000 (ρ 1-ρ 2) liter/kilogram] rev/min, ρ 1 is standard extraction fluid density, the fluid density that ρ 2 arrives for Real-time Collection, such as ρ 1 is 1.8 kg/liter, ρ 2 is 1.2 kg/liter, then V=[500+1000 (1.8 kg/liter-1.2 kg/liter) rise/kilogram] rev/min=[500+1000*0.6] dress/minute=1100 rpms, the rotating speed of dynamic change is particularly conducive to the granularity changing material, certainly the density changing liquid is conducive to, and then the efficiency of directly impact extraction.
In order to the accuracy preventing other interference from improving supersonic detector, between supersonic detector 104 with computer control system 200, shielding line is adopted to be connected.
Due to the process that extraction process is a dynamic change, in addition the problem such as equipment precision, be difficult to parameters is immobilized, if so canonical parameter is set on a fixing point, so may will make the running status repeatedly changing equipment within very short time, but equipment as this in pulverizer class is by driven by motor, high-frequency action conversion will reduce equipment life greatly, in order to solve this problem, so a value range of standard extraction thermal creep stress of the present invention positive and negative 3%-5% centered by the theoretical extraction temperature of the best.Equally, the setting that a value range of positive and negative 3%-5% is so centered by the theoretical extracting pressure of the best of standard extraction pressure selection does not need the device action on affecting this factor to adjust with regard to making within the scope of certain hour, and then improves the service life of extension device while effect of extracting.
Wherein, described fluid temperature and standard extraction temperature compare by computer control system 200, and it is close to standard extraction temperature with the fluid temperature adjusted in extractor according to comparative result control heater 102 action, specifically: judge described fluid temperature whether in the scope of standard extraction temperature setting, as the higher limit higher than standard extraction temperature setting range then control heater stop heating or reduce heating power to reduce temperature in extractor, as the lower limit lower than standard extraction temperature setting range then control heater continue heating or improve heater heating power to improve temperature in extractor, as in the scope that sets in standard extraction temperature then control heater stop heating or reduce heating power to keep temperature in extractor.
Wherein, the tank internal gas pressure that pressure sensor collects by computer control system 200 and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide 400 to increase or to reduce carbon dioxide supply, specifically: judge tank internal gas pressure whether in the scope of standard extraction pressure setting, carbon dioxide is increased for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide lower than the lower limit of standard extraction pressure setting scope, carbon dioxide is reduced for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide higher than the higher limit of standard extraction pressure setting scope.
As shown in Figure 3, the present embodiment additionally provide a kind of use the efficient extracting system of aforementioned Chinese medicine standardization carry out Chinese medicine standardization Efficient extraction method, the method comprises the following steps:
S10: start-up simulation machine control system 200, input Chinese medicine title transfers the standard extraction parameter of this Chinese medicine from its Chinese medicine extraction parameters database, and opens appliance for applying carbon dioxide 400 and be filled with carbon dioxide to extractor;
S20: add medicinal material and extractant in extractor, and start pulverizer 101 grinding medicinal materials, the heating of startup heater 102 and ultrasonic transducer 105 pairs of solution carry out extract and separate simultaneously;
S30: the fluid temperature that temperature sensor 103 collects by computer control system 200 and standard extraction temperature compare, and close to standard extraction temperature with the fluid temperature adjusted in extractor according to comparative result control heater 102 action; The tank internal gas pressure that pressure sensor 106 collects by computer control system 200 and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply; The fluid density collected and standard extraction fluid density compare by computer control system 200 by supersonic detector 104, and regulate pulverizer rotating speed close to standard extraction fluid density with regulates liquid density according to comparative result according to following formula: V=[500+1000 (ρ 1-ρ 2) liter/kilogram] rev/min, ρ 1 is standard extraction fluid density, the fluid density that ρ 2 arrives for Real-time Collection; And control ultrasonic transducer completes whole extraction process automatically.
Finally, by the Effective Component of Chinese Medicine extracted being carried out finished product packing with the tank connected packing machine 300 of extraction, realizing extraction thus packaging integrated, enhancing productivity further.
Also for ease of to improve and improve actual operability equipment life, the fluid temperature that temperature sensor collects by computer control system described in the method and standard extraction temperature compare, and it is close to standard extraction temperature with the fluid temperature adjusted in extractor according to the action of comparative result control heater, specifically: described standard extraction temperature is a value range of positive and negative 3%-5% centered by the theoretical extraction temperature of the best, computer control system judges fluid temperature that temperature sensor collects whether in the scope of standard extraction temperature setting, as the higher limit higher than standard extraction temperature setting range then control heater stop heating or reduce heating power to reduce temperature in extractor, as the lower limit lower than standard extraction temperature setting range then control heater continue heating or improve heater heating power to improve temperature in extractor, as in the scope that sets in standard extraction temperature then control heater stop heating or reduce heating power to keep temperature in extractor.
Also for ease of to improve and improve actual operability equipment life, the tank internal gas pressure that pressure sensor collects by the method computer control system and standard extraction pressure compare, and make tank internal gas pressure close to standard extraction pressure according to the action of comparative result control appliance for applying carbon dioxide to increase or to reduce carbon dioxide supply, specifically: described standard extraction pressure is a value range of positive and negative 3%-5% centered by the theoretical extracting pressure of the best, computer control system judges tank internal gas pressure whether in the scope of standard extraction pressure setting, carbon dioxide is increased for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide lower than the lower limit of standard extraction pressure setting scope, carbon dioxide is reduced for giving near standard extraction pressure as then controlled appliance for applying carbon dioxide higher than the higher limit of standard extraction pressure setting scope.
By the above-mentioned improvement of the present embodiment, not only successful automatic monitoring and the temperature, pressure (carbon dioxide flow) and the fluid density parameter that have adjusted in Chinese medicine extraction process, improve effect of extracting, and in database, include the canonical parameter of plurality of Chinese extraction, and then make the present embodiment can realize to standardization plurality of Chinese extraction.
More than describe preferred embodiment of the present invention in detail, should be appreciated that the ordinary skill of this area just design according to the present invention can make many modifications and variations without the need to creative work.Therefore, all technical staff in the art according to the present invention's design on prior art basis by logic analysis, reasoning or according to the available technical scheme of limited experiment, all should by among the determined protection domain of these claims.