CN103960768B - The pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced - Google Patents

The pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced Download PDF

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CN103960768B
CN103960768B CN201410204049.9A CN201410204049A CN103960768B CN 103960768 B CN103960768 B CN 103960768B CN 201410204049 A CN201410204049 A CN 201410204049A CN 103960768 B CN103960768 B CN 103960768B
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slurry
buffer
coating device
nozzle
spraying coating
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CN103960768A (en
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梅建华
柏栋梁
宋建伟
葛继武
王龙
周瑾
杨涛
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Guangzhou Jinye Science & Technology Development Co Ltd
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Guangzhou Jinye Science & Technology Development Co Ltd
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Abstract

The present invention relates to the pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced, comprise constant in pressure storage tank and slurry dispenser, described slurry dispenser has multiple slurry outlet, each slurry outlet is connected to slurry buffer respectively by measuring pump, be connected to binary nozzle by stop valve again, described binary nozzle also has compressed air inlet; Pulp spraying coating device also comprises frame, and frame both sides are provided with install bin, and spray equipment main body is arranged in install bin, is arranged on by slurry buffer on the slurry buffer fixed mount of central rack.Spray equipment of the present invention effectively can solve dry method of paper-making method reconstructed tobacco leaf slurry in storage tank because deposited phenomenon appears in slurry in batch can, stable make the slurry of high viscosity high solids content be delivered to nozzle smoothly to carry out atomizing spraying, in length and breadth to spraying evenly.

Description

The pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced
The priority of the pulp spraying coating device that a kind of dry method of paper-making method of Chinese invention patent application reconstituted tobacco that the application claims applying date is on March 10th, 2014, application number is CN2014100860987 is produced.
Technical field
The present invention relates to tobacco-containing material manufacturing technology field, relate to a kind of pulp spraying coating device being applicable to dry method of paper-making method reconstituted tobacco and producing.
Background technology
Reconstituted tobacoo is also known as reconstituted tobacco, recombination tobacco leaf, homogeneous tobacco leaf.Primarily of offal, fragment, offal or discarded tobacco leaf, the compositions such as Extra Section fiber, adhesive and other additives.Reconstituted tobacco has that cost is low, fillibility well and the advantages such as tar content to be reduced in flue gas, be widely used in production of cigarettes as tobacco product.The goods of reconstituted tobacco start from the 1950's, and manufacture method mainly contains roll-in method, thick slurry processes and paper process, and current paper process is the main manufacture of reconstituted tobacco.Paper process is divided into again wet papermaking method and dry method of paper-making method, no matter is that wet papermaking legal system makes reconstituted tobacco, or dry method of paper-making method reconstituted tobacco, and all or must be sprayed on substrate by the coating of tobacco correlative, drying becomes reconstituted tobacco.Wet papermaking method reconstituted tobacco be after Yankee cylinder and little cylinder are dried, adopt apparatus for coating the solubility tobacco material after concentrated and additive to be made at substrate coating solution at substrate surface, beat the finished product that sheet becomes reconstituted tobacco after drying.Dry method of paper-making method reconstituted tobacco due to sheet fiber molding mode different with the bonding state of shaping rear fiber, adopt the method carrying out spraying under suction function, be coated on substrate by the pulp spraying that tobacco powder and other correlatives are made, the solid content of spraying and viscosity are far away higher than wet papermaking method coating fluid.
In the manufacture process of dry method of paper-making method reconstituted tobacco, the slurry spraying that tobacco powder and correlative are made is an important link, is also one of key technology.The reliability of spray equipment, Stability and veracity determine the uniformity of spraying, and the uniformity of spraying directly affects the quality of reconstituted tobacco, and the material of the required spraying of dry method of paper-making method reconstituted tobacco has the feature of high viscosity, high solids content.The glue-spraying device that dry method of paper-making method equipment domestic is at present provided with also can only meet dry-papermaking production requirement, as: the patent No. 200610147421.2 " a kind of air current method forming net dry method paper machine " and the patent No. 200610117771.4 " a kind of air current method forming net dry method paper machine " are though mention glue-spraying device, but its glue-spraying device is the glue spraying mode of pipeline pressure supply nozzle atomization, be only applicable to the glue spraying of paper for daily use, be difficult to meet to the slurry spraying of high viscosity, high solids content.The patent No. 201310393610.8 " the self-contained production line of dry method of paper-making method reconstituted tobacco thin slice ", though mention glue spraying portion, does not have the spray equipment that dry method of paper-making method reconstituted tobacco is special.The paint finishing of existing dry method of paper-making equipment utilizes pipeline pressure supply nozzle atomizing spraying, and structure is simple, and adjustability is poor, malfunction, when spraying high viscosity, high solids content slurry, atomizing effect is bad, easily blocks up nozzle during spraying, even to spraying portion in length and breadth.Therefore, the simple spraying requirement using the spray equipment of existing dry method of paper-making method equipment to be difficult to reach slurry in the manufacture of dry method of paper-making method reconstituted tobacco.
Summary of the invention
The object of the invention is the deficiency overcoming the existing spray equipment of dry method of paper-making method reconstituted tobacco, provide one can spray high viscosity, high solids content slurry, atomizing effect good, uniformly spray device to spraying portion in length and breadth.
To achieve these goals, the invention provides the pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced, comprise constant in pressure storage tank 5, the slurry dispenser 22 of pressing the material outlet of storage tank 5 to be connected is given with constant, wherein, described slurry dispenser 22 has multiple slurry outlet 24, each slurry outlet 24 is connected to slurry buffer 14 respectively by measuring pump 25, described slurry buffer 14 is connected to the slurry import 29 of binary nozzle 28 by stop valve 19, described binary nozzle 28 also has compressed air inlet 30, compressed air pressure regulating valve 31 is connected to compressed air inlet 30 by pipeline,
Described pulp spraying coating device also comprises the frame 4 be erected on guipure, frame 4 both sides are provided with install bin 1, constant pressure storage tank 5, slurry dispenser 22 and the measuring pump 25 given is arranged in install bin 1, slurry buffer 14 is arranged on the slurry buffer fixed mount 34 in the middle part of frame 4, nozzle fixed mount 32 is also provided with in the middle part of described frame 4, nozzle fixed mount 32 is provided with the nozzle fixed mount 33 of many length adjustable angle, binary nozzle 28 is arranged on nozzle fixed mount 33
A preferred embodiment of the invention, slurry buffer fixed mount 34 is " ︺ " types.
Preferably, constant pressure storage tank 5 of giving comprises tank body, is located at the slurry outlet 13 of described tank base, is located at the slurry import 12 of described tank body upper side, is located at the agitator 6 of tank interior, described constant pressure storage tank 5 of giving also has pressure display unit 7, is arranged on the overpressure safety valve 8 on described tank body top, constant-voltage controller 9 and compressed air pressure regulating valve 10, also has the stirring motor 11 be connected with agitator 6 on tank body top.
In the present invention, preferably, slurry buffer 14 has buffer slurry import 17 and buffer slurry outlet 18, buffer slurry import 17 is located at side, slurry buffer 14 middle and lower part, buffer slurry outlet 18 is located at bottom slurry buffer 14, and described slurry buffer 14 top is also provided with purge valve 15 and pressure display unit 16.
In the present invention, measuring pump 25 can be screw metering pump, peristaltic meatering pump or diaphragm metering pump, can use the measuring pump of a single type, also can be used in combination.
According to one preferred embodiment, the slurry outlet 24 of slurry dispenser 22 has 4-8.By slurry dispenser, constant can being connected to pressure storage tank can organize spray body more, realize stablizing, synchronously spraying.
In the present invention, preferably, two groups of symmetrical nozzle fixed mounts 32 are set in install bin 1, often organize nozzle fixed mount 32 at its arranged outside 4-10 group nozzle fixed mount 33.
In the present invention, stop valve 19 can be angle pedestal valve, electric check valve or pneumatic stopping valve, can use the valve of a single type, also can be used in combination.
According to another kind of preferred embodiment, install bin 1 bottom is provided with and connects glue device 3, the described glue device 3 that connects comprises connecing glue groove and connecing described in being arranged on glue groove connects glue baffle plate, be provided with Frictioning device described connecing on glue baffle plate, described Frictioning device comprises drive motors, the spreading roller be connected with described drive motors, is located at the rubber plate of described spreading roller end.
Slurry dispenser one end is pressed storage tank pipeline to be connected with constant by spray equipment of the present invention, the other end is connected with measuring pump charging aperture pipeline, slurry buffer charging aperture is connected with measuring pump discharge opening pipeline, slurry buffer discharging opening is connected with stop valve charging aperture, stop valve discharging opening is connected with binary nozzle charging aperture, and binary nozzle air inlet is connected with compressed air pressure regulating valve.Dry method of paper-making method reconstructed tobacco leaf slurry is due to the agitating device in batch can in storage tank, and slurry there will not be deposited phenomenon, and constant giving presses the combination of storage tank and measuring pump can measure conveying slurry accurately.The be delivered to binary nozzle of the slurry accurate measurement of high viscosity high solids content, stability of flow is made to carry out atomizing spraying to pressure device in conjunction with measuring pump, slurry buffer by the constant of slurry storage tank.Binary nozzle makes it not disturb mutually in conjunction with nozzle fixed mount, and atomizing effect is good, in length and breadth to spraying evenly.
Accompanying drawing explanation
Fig. 1 is pulp spraying coating device scheme of installation of the present invention;
Fig. 2 is frame, install bin partial top structure chart;
Fig. 3 is single cover pulp spraying coating device schematic diagram;
Fig. 4 is constant in pressure storage tank schematic diagram;
Fig. 5 is slurry dispenser schematic diagram;
Fig. 6 is measuring pump schematic diagram;
Fig. 7 is slurry buffer schematic diagram;
Fig. 8 is stop valve schematic diagram;
Fig. 9 is binary nozzle schematic diagram;
Figure 10 is compressed air pressure regulating valve schematic diagram;
Figure 11 is binary nozzle scheme of installation;
Figure 12 is for connecing offset plate front view;
Figure 13 is for connecing offset plate top view.
In figure: 1, install bin; 2, negative pressure box; 3, glue device is connect; 4, frame; 5, constant giving presses storage tank; 6, agitator; 7, pressure display unit; 8, overpressure safety valve; 9, constant-voltage controller; 10, compressed air pressure regulating valve; 11, stirring motor; 12 slurry imports; 13, slurry outlet; 14, slurry buffer; 15, purge valve; 16, pressure display unit; 17, slurry import; 18; Slurry outlet; 19, stop valve; 20, slurry import; 21, slurry outlet; 22, slurry dispenser; 23, slurry import; 24, slurry outlet; 25, measuring pump; 26, slurry import; 27, slurry outlet; 28, binary nozzle; 29, slurry import; 30, compressed air inlet; 31, compressed air pressure regulating valve; 32, nozzle fixes body frame; 33, movable nozzle fixed mount; 34, slurry buffer fixed mount; 35, offset plate is connect; 36 rotating shafts; 37, doctor kiss coater; 38, electric rotating machine.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is explained further.Following examples are used for explaining technical scheme of the present invention without limitation.Protection scope of the present invention should be determined by claims.
Embodiment 1
Pulp spraying coating device as shown in Figure 3, comprise constant to pressure storage tank 5, with constant to the slurry dispenser 22 of pressing the material outlet of storage tank 5 to be connected, slurry dispenser 22 has multiple slurry outlet 24, each slurry outlet 24 is connected to slurry buffer 14 respectively by measuring pump 25, and slurry buffer 14 is connected to the slurry import 29 of binary nozzle 28 by stop valve 19.Binary nozzle 28 has slurry import 29 and compressed air inlet 30, for mixing compressed air and slurry.In addition, compressed air pressure regulating valve 31 is connected to compressed air inlet 30 by pipeline, for binary nozzle 28 provides compressed air.
Wherein, as illustrated in fig. 1 and 2, pulp spraying coating device main body is arranged in frame 4.Frame 4 both sides are provided with install bin 1, be arranged in install bin 1, be arranged on constant pressure storage tank 5, slurry dispenser 22 and the measuring pump 25 given by slurry buffer 14 on the slurry buffer fixed mount 34 in the middle part of frame 4.Slurry buffer fixed mount 32 is arranged in the middle part of frame 4, have symmetrical two groups, often group is provided with 6 groups of nozzle fixed mounts 33, and binary nozzle 28 is arranged on nozzle fixed mount 33, the length of two adjacent groups nozzle fixed mount 33 is different, and the spray range of nozzle is evenly distributed on above guipure.
As shown in Figure 12,13, connect glue device 3 below slurry buffer fixed mount 32, comprise and connect glue groove and being arranged on and connect glue groove connects offset plate, offset plate is provided with doctor kiss coater puts connecing, Frictioning device comprises electric rotating machine, the doctor kiss coater be connected with electric rotating machine, is located at the rubber plate (not shown in FIG.) of doctor kiss coater end.Connecing glue device 3 for catching the slurry be sprayed in spraying process on selvage, playing the effect of reclaiming slurry.Drive motors inwardly rotates, and drive spreading roller, the slurry be sprayed on spreading roller is recycled to connecing glue groove by the rubber blackboard eraser net flow of bottom when rotated, reduces the waste when spraying.
As shown in Figure 4, constant give pressure storage tank 5 mass transport direction be side enter low go out, tank body side is provided with fluid level controller, overpressure safety valve 8, constant-voltage controller 9, compressed air pressure regulating valve 10, pressure display unit 7, stirring motor 11 are installed in top, and inside is provided with agitator 6 (being connected with stirring motor 11).Can effectively alleviate slurry by Stress control and agitator to precipitate in tank body, and control the stable conveying capacity of slurry with constant pressure device.
As shown in Figure 7, Figure 8, the mass transport direction of slurry buffer 14 is side bottom charging bottom surface discharging, the discharging opening of bottom connects stop valve 19, and slurry buffer 14 side top is provided with purge valve 15 (also can be arranged on end face).Buffer top is also provided with pressure display unit 16, is cushioned further by Stress control, supervision and adjustment, guarantees that slurry transferring amount is stablized.
As shown in figs. 2 and 11, be provided with two groups of symmetrical nozzle fixed mounts 32 in the middle part of frame 4, often organize the nozzle fixed mount 33 nozzle fixed mount 32 being provided with six groups of movable adjustments, the length angle of nozzle fixed mount 33 all can regulate.
As shown in Fig. 1, Fig. 5 and Fig. 6, install bin inside is provided with measuring pump 25, slurry dispenser 22, control cabinet.
Slurry dispenser 22 charging aperture 23 is pressed storage tank 5 discharging opening 13 pipeline to be connected with constant, slurry dispenser 22 discharging opening 24 is connected with measuring pump 25 charging aperture 26 pipeline, slurry buffer 14 charging aperture 17 is connected with measuring pump 25 discharging opening 27 pipeline, slurry buffer 14 discharging opening 18 is connected with stop valve 19 charging aperture 20, stop valve 19 discharging opening 21 is connected with binary nozzle 28 charging aperture 29, and binary nozzle 28 air inlet 30 is connected with compressed air pressure regulating valve 31.By pipeline, each several part is connected the slurry that can spray high viscosity, high solids content very smoothly, solve the problem that nozzle easily blocks up simultaneously.
The spray equipment of the present embodiment comprises two groups and constantly organizes constantly be connected on six groups of spray bodies to pressure storage tank 5 by slurry dispenser 22 to pressure storage tank 5, often, solved in length and breadth to spraying non-uniform phenomenon by the combination fit with nozzle fixed mount 32 organizing nozzle, and operation is easier to be more flexible more.
During work, slurry is from constant constant in pressure storage tank 5 to pressing storage tank charging aperture 12 to enter, by the constant charging aperture 23 entering slurry dispenser to pressure storage tank discharging opening 13 after being stirred by agitator 6, the charging aperture 26 of measuring pump is entered from discharging opening 24, by entering the charging aperture 17 of slurry buffer after the rotational speed regulation flow of measuring pump 25, slurry after buffering is from the charging aperture 20 of discharging opening 18 to the stop valve of slurry buffer, by entering binary nozzle 28 after stop valve 19, the form utilizing compressed air to be atomized carries out atomizing spraying.
Spray equipment of the present invention compensate for the disappearance of dry method of paper-making method reconstituted tobacco spray equipment, can effectively solve dry method of paper-making method reconstructed tobacco leaf slurry in storage tank in batch can slurry there is deposited phenomenon, stable make the slurry of high viscosity high solids content be delivered to nozzle smoothly to carry out atomizing spraying, guaranteeing to make often to organize nozzle does not disturb mutually flow controlled, in length and breadth to spraying evenly.

Claims (8)

1. the pulp spraying coating device of a dry method of paper-making method reconstituted tobacco production, comprise constant in pressure storage tank (5), the slurry dispenser (22) of pressing the material outlet of storage tank (5) to be connected is given with constant, it is characterized in that described slurry dispenser (22) has multiple slurry outlet (24), each slurry outlet (24) is connected to slurry buffer (14) respectively by measuring pump (25), described slurry buffer (14) is connected to the slurry import (29) of binary nozzle (28) by stop valve (19), described binary nozzle (28) also has compressed air inlet (30), compressed air pressure regulating valve (31) is connected to compressed air inlet (30) by pipeline,
Described pulp spraying coating device also comprises the frame (4) be erected on guipure, frame (4) both sides are provided with install bin (1), constant giving presses storage tank (5), slurry dispenser (22) and measuring pump (25) are arranged in install bin (1), slurry buffer (14) is arranged in " ︺ " type slurry buffer fixed mount (34) at frame (4) middle part, described frame (4) middle part is also provided with nozzle and fixes body frame (32), nozzle fixes the movable nozzle fixed mount (33) that body frame (32) is provided with many length adjustable angle, binary nozzle (28) is arranged on movable nozzle fixed mount (33).
2. pulp spraying coating device according to claim 1, it is characterized in that constant in pressing storage tank (5) to comprise tank body, be located at the slurry outlet (13) of described tank base, be located at the slurry import (12) of described tank body upper side, be located at the agitator (6) of tank interior, described constant pressure storage tank (5) of giving also has pressure display unit (7), be arranged on the overpressure safety valve (8) on described tank body top, constant-voltage controller (9) and compressed air pressure regulating valve (10), also there is on tank body top the stirring motor (11) be connected with agitator (6).
3. pulp spraying coating device according to claim 1, it is characterized in that slurry buffer (14) has buffer slurry import (17) and buffer slurry outlet (18), buffer slurry import (17) is located at slurry buffer (14) side, middle and lower part, buffer slurry outlet (18) is located at slurry buffer (14) bottom, and described slurry buffer (14) top is also provided with purge valve (15) and pressure display unit (16).
4. pulp spraying coating device according to claim 1, is characterized in that measuring pump (25) is screw metering pump, peristaltic meatering pump or diaphragm metering pump.
5. pulp spraying coating device according to claim 1, is characterized in that the slurry outlet (24) of slurry dispenser (22) has 4-8.
6. pulp spraying coating device according to claim 1, it is characterized in that in install bin (1), arrange two groups of symmetrical nozzles fixes body frame (32), often organizes nozzle and fixes body frame (32) the movable nozzle fixed mount (33) of its arranged outside 4-10 group.
7. pulp spraying coating device according to claim 1, is characterized in that stop valve (19) is angle pedestal valve, electric check valve or pneumatic stopping valve.
8. pulp spraying coating device according to claim 1, it is characterized in that install bin (1) bottom is provided with and connect glue device (3), the described glue device (3) that connects comprises connecing glue groove and connecing described in being arranged on glue groove connects glue baffle plate, be provided with Frictioning device described connecing on glue baffle plate, described Frictioning device comprises drive motors, the spreading roller be connected with described drive motors, is located at the rubber plate of described spreading roller end.
CN201410204049.9A 2014-03-10 2014-05-14 The pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced Active CN103960768B (en)

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CN2014100860987 2014-03-10
CN201410086098.7 2014-03-10
CN201410086098 2014-03-10
CN201410204049.9A CN103960768B (en) 2014-03-10 2014-05-14 The pulp spraying coating device that a kind of dry method of paper-making method reconstituted tobacco is produced

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CN103960768B true CN103960768B (en) 2015-09-02

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Publication number Priority date Publication date Assignee Title
CN106311517A (en) * 2016-11-09 2017-01-11 云南中烟再造烟叶有限责任公司 Reconstituted tobacco non-contact coating system and coating method thereof
CN109700067B (en) * 2018-12-11 2024-05-10 中国船舶工业总公司七一五研究所宜昌分部 Thick slurry slice manufacturing and forming machine and operation method
CN110833201B (en) 2019-11-28 2021-09-07 四川三联新材料有限公司 Dry-process reconstituted tobacco with adjustable air permeability and tightness as well as preparation method and application thereof

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DE3710677A1 (en) * 1987-03-31 1988-10-13 Bat Cigarettenfab Gmbh DEVICE FOR EXPANDING CRUSHED TOBACCO MATERIAL
JP2002176964A (en) * 2000-12-13 2002-06-25 Japan Tobacco Inc Sheeted tobacco, method for producing the same, and apparatus for producing the same
CN103222677B (en) * 2013-04-28 2015-03-11 湖南中烟工业有限责任公司 Method for manufacturing tobacco sheet taking substrate as carrier through dry paper making method
CN203281455U (en) * 2013-04-28 2013-11-13 湖南中烟工业有限责任公司 Material liquid spraying feeding device with tobacco sheet spraying combined with suction
CN203340993U (en) * 2013-04-28 2013-12-18 湖南中烟工业有限责任公司 Tobacco sheet producing equipment
CN203860436U (en) * 2014-03-10 2014-10-08 广东省金叶科技开发有限公司 Slurry spraying device for reconstituted tobacco production adopting dry-laid paper-making method

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