CN103959187B - Transacter and method of data capture - Google Patents

Transacter and method of data capture Download PDF

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Publication number
CN103959187B
CN103959187B CN201280058825.8A CN201280058825A CN103959187B CN 103959187 B CN103959187 B CN 103959187B CN 201280058825 A CN201280058825 A CN 201280058825A CN 103959187 B CN103959187 B CN 103959187B
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data
group
time
reading
plan
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CN103959187A (en
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野岛章
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Toshiba Mitsubishi Electric Industrial Systems Corp
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Toshiba Mitsubishi Electric Industrial Systems Corp
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/28Databases characterised by their database models, e.g. relational or object models
    • G06F16/284Relational databases
    • G06F16/285Clustering or classification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q9/00Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37532Synchronized data acquisition
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/37Measurements
    • G05B2219/37533Real time processing of data acquisition, monitoring
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q2209/00Arrangements in telecontrol or telemetry systems
    • H04Q2209/10Arrangements in telecontrol or telemetry systems using a centralized architecture
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q2209/00Arrangements in telecontrol or telemetry systems
    • H04Q2209/30Arrangements in telecontrol or telemetry systems using a wired architecture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention includes: the first storage part (411b), and this first storage part (411b) is stored between multiple control device (21~23) data of scan transfer;Little group selection portion (414a), the memory area of the first storage part (411b) is divided into multiple group by this little group selection portion (414a), and the memory area of group is further divided into Duo Gezi group, come selection group based on data transmission bauds characteristic;Plan generating unit (414b), this plan generating unit (414b) generates plan based on number and the collection cycle of the group of collection;And digital independent portion (414e), this digital independent portion (414e) reads out data based on the plan generated.

Description

Transacter and method of data capture
Technical field
The present invention relates to from the transacter and the data collection program that control to collect device data, the control of the PA field such as FA field, the chemical workshop that this control device is widely used in comprising the assembly operation of iron and steel, paper machine room or automobile industry etc. and the industry system such as upper and lower water course system or other public systems.
Background technology
Common control system for controlling the control objects such as workshop appliance is made up of the many motors control device connected by network, by controlling workshop appliance via this network in the transmission controlling to be controlled between device information.
Additionally, by collecting the data such as process values via this network from controlling device, monitor workshop appliance.
The data controlled in workshop appliance process are stored by this control system, such as, when certain abnormal phenomena occurs workshop appliance, it is contemplated that by stored data are analyzed, may consequently contribute to verify the reason of the abnormal phenomena occurred and formulate solution.Accordingly, it would be desirable to the data of promptly collection controller.
In the patent literature, propose the transacter of following steel equipment system, in this transacter, collection controller exports the control information to iron and steel workshop in the form of binary data, and collect the event information in the iron and steel workshop controlled by the control information controlling device output in the form of binary data, the binary data of the control information that synchronization is collected and the binary data of event information add general key word, storage is added with the binary data of the control information of general key word, and store the binary data of the event information being added with general key word.
Prior art literature
Patent documentation
Patent documentation 1: Japanese Patent Laid-Open 2010-271850 publication
Summary of the invention
Invent technical problem to be solved
The network interface card that control device in recent years possesses is built-in with the memorizer for shared data, by using DMA (DirectMemoryAccess: direct memory access (DMA)) that the data being stored in this memorizer are carried out data transmission, mass data can be transmitted at high speed between multiple control devices.
But, in the transacter described in patent documentation 1, when using DMA to carry out shared data, if transmitting a small amount of data, then its processing speed can decline sometimes.
The present invention completes in view of the above problems, it is provided that the number of a kind of no matter data volume all can promptly collect data, and has transacter and the data collection program of simple structure.
Solve the technical scheme that technical problem adopts
For achieving the above object, the fisrt feature of transacter involved in the present invention is in that, including storage part, this storage part is stored between multiple control device the data of scan transfer;Little group selection portion, the memory area of described storage part is divided into multiple group by this little group selection portion, and the memory area of described group is further divided into Duo Gezi group, data transmission bauds characteristic based on the size corresponding to described data, the more than one described sub-group after segmentation is selected namely to collect group as the unit reading data in described group continuously, so that the reading speed of described data will not decline;In the collection cycle of plan generating unit, this plan generating unit number based on the sub-group selected as described collection group and the described data of collection, generate time per unit and read the plan of described data from described storage part;And digital independent portion, this digital independent portion, based on the described plan generated, reads out described data from described storage part.
The second feature of transacter involved in the present invention is in that, also include: Time Calculation portion, this Time Calculation portion is based on the plan generated by described plan generating unit, and calculating each described unit interval reads out the time required for described data, as the required reading time;And detection unit, this detection unit is based on the required reading time calculated by described Time Calculation portion, judge described data whether can be read out within the described unit interval, described digital independent portion, when being judged to can read out described data within the described unit interval by described detection unit, reads out described data from described storage part.
The third feature of transacter involved in the present invention is in that, described Time Calculation portion calculates the value obtained after the described collection group number of calculated time per unit generated by described plan generating unit is multiplied by data transmission bauds, using as the described required reading time.
The fourth feature of transacter involved in the present invention is in that, described detection unit when the required reading time calculated by described Time Calculation portion be more than or equal to the threshold time deducting the time margin of regulation from the unit interval and obtain, it is judged to cannot read out described data within the described unit interval, and sends alarm.
The fifth feature of transacter involved in the present invention is in that, described plan generating unit is when the data that request is read are not comprised in selected described sub-group, again generate described plan, from described storage part, read out requested described data with the time period that the number of collection group described within the described unit interval is minimum.
For achieving the above object, the fisrt feature of data collection program involved in the present invention is in that, performs following steps on computers: storing step, is stored between multiple control device the data of scan transfer in this storing step;Little group selection step, in this little group selection step, the memory area of described storage part is divided into multiple group, and the memory area of described group is further divided into Duo Gezi group, data transmission bauds characteristic based on the size corresponding to described data, the more than one described sub-group after segmentation is selected namely to collect group as the unit reading data in described group continuously, so that the reading speed of described data will not decline;Plan generation step, in this plan generation step, based on number and the collection cycle collecting described data of the sub-group selected as described collection group, generates time per unit and reads the plan of described data from described storage part;And data reading step, in this data reading step, based on the described plan generated, from described storage part, read described data.
The second feature of data collection program involved in the present invention is in that, also perform following steps: Time Calculation step, in this Time Calculation step, based on the plan generated by described plan generation step, calculating each described unit interval reads out the time required for described data, as the required reading time;And determination step, in this determination step, based on the required reading time calculated by described Time Calculation step, judge described data whether can be read out within the described unit interval, in described data reading step, when being judged to can read out described data within the described unit interval by described determination step, from described storage part, read out described data.
The third feature of data collection program involved in the present invention is in that, described Time Calculation step calculates the value obtained after the described collection group number of calculated time per unit generated by described plan generation step is multiplied by data transmission bauds, using as the described required reading time.
The fourth feature of data collection program involved in the present invention is in that, in described determination step, when the required reading time calculated by described Time Calculation step be more than or equal to the threshold time deducting the time margin of regulation from the unit interval and obtain, it is judged to cannot read out described data within the described unit interval, and sends alarm.
The fifth feature of data collection program involved in the present invention is in that, in described plan generation step, when the data that request is read are not comprised in selected described sub-group, again generate described plan, from described storage part, read out requested described data with the time period that the number of collection group described within the described unit interval is minimum.
Invention effect
Transacter according to the present invention and data collection program, no matter the number of data volume, all can promptly collect data with simple structure.
Accompanying drawing explanation
Fig. 1 indicates that the figure of the annexation of the data gathering system of embodiments of the present invention 1.
Fig. 2 indicates that the schematic diagram of the scan transfer concept controlling the common storage that device and transacter possess of the data gathering system of embodiments of the present invention 1.
Fig. 3 indicates that the figure of the structure of the transacter that the data gathering system of embodiments of the present invention 1 possesses.
Fig. 4 indicates that the figure of the memory area of the first storage part that the transacter of the data gathering system of embodiments of the present invention 1 possesses.
Fig. 5 indicates that the flow chart of the process step that the transacter execution that the data gathering system of embodiments of the present invention 1 possesses processes.
Fig. 6 is an illustration for the figure collecting team mode selected by little group selection portion that the transacter of the data gathering system by embodiments of the present invention 1 possesses.
Fig. 7 indicates that the figure of an example of the plan that the plan generating unit that the transacter of the data gathering system by embodiments of the present invention 1 possesses generates.
Fig. 8 indicates that in the transacter that the data gathering system of embodiments of the present invention 1 possesses, the flow chart of the process step of the process when the project of newly-increased collection data.
Detailed description of the invention
With reference now to accompanying drawing, the best mode for implementing the present invention is described.
<embodiment 1>
Fig. 1 indicates that the figure of the annexation of the data gathering system of embodiments of the present invention 1.
As it is shown in figure 1, the data gathering system 1 of embodiments of the present invention 1 possesses control device 21~22 and transacter 41~43, it is connected via control network 52 respectively.Additionally, data gathering system 1 possesses monitoring arrangement 62, it is connected with transacter 41~43 via upper network 51.
Control device 21~22 such as to be constituted by with PLC (ProgrammableLogicController: programmable logic controller (PLC)) the control controller being representative.
Transacter 41~43 pairs is collected by the data controlling device 21~22 offer.Here, so-called data refer to such as when using the workshop appliance of hot rolling workshop as control object, running the various data about Shop floor control equipment required in hot rolling workshop, namely, manufacture instruction data, manufacture real data, data with alert, roll data model calculating data, model learning data, constant data, supplemental characteristic etc..
Additionally, be connected to control the transacter 41~43 of network 52 and control device 21~22 that there is common storage, by being controlled the scan transfer (circle transmission) of data between each device, realize the function as network equipment.
Therefore, in each common storage, it is provided with the transmission data area being allocated between each device respectively and receives data area.Thus, for instance, utilize a data transfer that the data sent in data area controlling device 21 are sent to the common storage being connected to control in all devices of network 52.Scan transfer concept about this common storage will be set forth below.
Display device 61 possesses organic EL (electroluminescence: the electroluminescent) image output device such as display, liquid crystal display, is connected with monitoring arrangement 62.Display device 61 is based on the output signal provided by monitoring arrangement 62, display alarm etc..
Data based on the process data provided by transacter 41~43, are shown on display device 61 by monitoring arrangement 62 in the way of the time shaft that makes multiple data is consistent.
Fig. 2 indicates that the schematic diagram of the scan transfer concept controlling the common storage that device 21~22 and transacter 41~43 possess of the data gathering system 1 of embodiments of the present invention 1.
As shown in the C1 row of Fig. 2, in each control cycle, utilize a data transfer that the data sent in data area controlling device 21 are transferred to all devices (controlling device 22~23 and transacter 41~43) the respective common storage being connected to same transmission path.Similarly, as shown in C2 row, in each control cycle, also the data sent in data area controlling device 22 are transferred to control device 21,23 and the respective common storage of transacter 41~43.
Thus, owing to being provided with the transmission data area being allocated between each device respectively in each common storage and receiving data area, send the data to the common storage in all devices by scan transfer, therefore, it is possible to share identical data between each device.
Fig. 3 indicates that the figure of the structure of the transacter 41 that the data gathering system 1 of embodiments of the present invention 1 possesses.It addition, transacter 41~43 has identical structure, therefore illustrate for transacter 41 below.
As it is shown on figure 3, transacter 41 includes first network interface card the 411, second storage part the 412, second network interface card 413 and CPU414, it is connected via bus 417 respectively.
First network interface card 411 is the interface card for being connected with control network 52, including carrying out the timer 411a of timing, the first storage part 411b and the first memory control unit 411c in self-propelled mode.
First storage part 411b is above-mentioned common storage, stores by controlling the data that device 21~22 provides.
If the data sent in data area of the first storage part 411b are written over, then the first memory control unit 411c is scanned transmission to other devices, or is rewritten the data received in data area of the first storage part 411b by scan transfer.
The data that the moment obtained by timer 411a timing and the instruction based on CPU414 are stored in the first storage part 411b by the second storage part 412 are set up and are associated, and store as process data.Additionally, the second storage part 412 prestores collection team mode based on the transmission speed characteristic corresponding to size of data.
Second network interface card 413 is the interface card for being connected with upper network 51.
CPU414 carries out the pass key control of transacter 41.Additionally, CPU414 includes little group selection portion 414a, plan generating unit 414b, Time Calculation portion 414c, detection unit 414d and digital independent portion 414e.
The memory area of the first storage part 411b is divided into multiple group by little group selection portion 414a, and the memory area of group is further divided into Duo Gezi group.
Fig. 4 indicates that the figure of the memory area of the first storage part 411b that the transacter 41 of the data gathering system 1 of embodiments of the present invention 1 possesses.
As shown in Figure 4,128 (bytes) of the initial beginning of the memory area from the first storage part 411b as a block, using the 8 of block 101~108 blocks as a Ge Zi group, are thus come memory area is split by little group selection portion 414a.
Then, little group selection portion 414a is by 4 Ge Zi groups, for instance sub-group 201~204 is as a group 301.
Thus, memory area is split by little group selection portion 414a in a hierarchical fashion, as to be described hereinafter, by being read out in units of sub-group, it is possible to read out stored data efficiently.
Then, little group selection portion 414a, based on the data transmission bauds characteristic corresponding to size of data, selects the more than one sub-group after segmentation namely to collect group as the unit reading data in group continuously, so that the reading speed of data will not decline.Here, according to communication standard and network settings, the transmission speed of data likely can be produced large effect by the size of data.Such as, when using above-mentioned DMA to carry out data transmission, mass data can be transmitted at high speed, but when the low volume data being stored in storage part to dispersion is transmitted, sometimes do not use the data transfer mode of DMA can transmit data more at high speed.Therefore, the difference according to the size of the data transmitted, the transmission speed characteristic of data is also possible to there are differences.Therefore, the unit i.e. group of collecting read continuously is selected by little group selection portion 414a, so that the reading speed of data will not decline, i.e. make the reading speed reading data from the first storage part 411b to decline.
The plan generating unit 414b number based on the sub-group selected as collection group and the collection cycle of collection data, generate time per unit from the first storage part 411b, read the plan of data.
In addition, plan generating unit 414b is when the data that request is read are not comprised in selected sub-group, again generate plan, so that the number of collecting group within the unit interval minimum time period reads out requested data from the first storage part 411b.
Time Calculation portion 414c, based on the plan generated by plan generating unit 414b, calculates time per unit and reads the time required for data, as the required reading time.Specifically, what Time Calculation portion 414c calculated the time per unit in the works that generated by plan generating unit 414b collects the value after group number is multiplied by data transmission bauds, using as the required reading time.
Detection unit 414d, based on the required reading time calculated by Time Calculation portion 414c, judges whether reading out data within the unit interval.Specifically, detection unit 414d when the required reading time calculated by Time Calculation portion 414c be more than or equal to the threshold time deducting the time margin of regulation from the unit interval and obtain, it is judged within the unit interval, to read out data, and sends alarm.
Digital independent portion 414e, when being judged to can read out data within the unit interval by detection unit 414d, reads data from storage part.
Fig. 5 indicates that the flow chart of the process step that transacter 41 execution that the data gathering system 1 of embodiments of the present invention 1 possesses processes.
If as it is shown in figure 5, data (step S101), then little group selection portion 414a selection group (step S103) of CPU414 are collected in request.Specifically, the memory area of the first storage part 411b is divided into multiple group by little group selection portion 414a, and the memory area of group is further divided into Duo Gezi group.Then, little group selection portion 414a, based on the transmission speed characteristic of the size corresponding to data, selects the more than one sub-group after segmentation namely to collect group as the unit reading data in group continuously, so that the reading speed of data will not decline.
Fig. 6 is an illustration for the figure collecting team mode selected by little group selection portion 414a possessed by the transacter 41 of the data gathering system 1 of embodiments of the present invention 1.The pattern of this collection group is based on the transmission speed characteristic of the size corresponding to data and predetermined, and is stored in the second storage part 412 as collecting team mode.
Little group selection portion 414a comes selection group based on the collection data pattern being stored in the second storage part 412.
As shown in Figure 6, team mode 501 illustrates pattern of rows and columns of sub-group." ■ " represents the sub-group being logged in data in the first storage part 411b, and " " represents the sub-group being not logged on data in the first storage part 411b.
Such as, team mode 501a represents with " ■ ".This represents, is logged in data, and is not logged on data in sub-group 502b~502d in initial sub-group 502a.
When this team mode 501a, collect team mode 503a and be expressed as " ■ ".
This represents from the viewpoint of transmission speed characteristic, compared with reading all sub-group 502a~502d, only reads transmission speed when sub-group 502a, and namely reading speed is very fast.
Team mode 501b represents with " ■ ■ ".This represents, is logged in data, and is not logged on data in sub-group 502c~502d in initial sub-group 502a~502b.
When this team mode 501b, collect team mode 503b and be expressed as " ■ ■ ".
This represents from the viewpoint of transmission speed characteristic, compared with reading all sub-group 502a~502d, only reads transmission speed when sub-group 502a~502b, and namely reading speed is very fast.
Team mode 501c represents with " ■ ■ ".This represents, is logged in data in sub-group 502a, 502c, and is not logged on data in sub-group 502b, 502c.
When this team mode 501c, collect team mode 503c and be expressed as " ■ ■ ".
This represents, from the viewpoint of transmission speed characteristic, compared with reading sub-group 502a, 502c respectively, in being also included within by the sub-group 502b that quilt group 502a and sub-group 502c clamps, transmission speed when reading sub-group 502a~502c in the lump, namely reading speed is very fast.
Team mode 501d represents with " ■ ■ ".This represents, is logged in data in sub-group 502a, 502d, and is not logged on data in sub-group 502b, 502c.
When this team mode 501d, collect team mode 503d and be expressed as " ■ ■ ".
This represents, from the viewpoint of transmission speed characteristic, compared with reading sub-group 502a, 502d respectively, in sub-group 502b, the 502c clamped by quilt group 502a and sub-group 502d is also included within, transmission speed when reading sub-group 502a~502d in the lump, namely reading speed is very fast.
Team mode 501e represents with " ■ ■ ■ ".This represents, is logged in data, and is not logged on data in sub-group 502d in initial sub-group 502a~502c.
When this team mode 501e, collect team mode 503e and be expressed as " ■ ■ ■ ".
This represents from the viewpoint of transmission speed characteristic, compared with reading all sub-group 502a~502d, reads transmission speed when sub-group 502a~502c, and namely reading speed is very fast.
Team mode 501f represents with " ■ ■ ■ ".This represents, is logged in data, and is not logged on data in sub-group 502c in sub-group 502a, 502b, 502d.
When this team mode 501f, collect team mode 503f and be expressed as " ■ ■ ■ ".
This represents from the viewpoint of transmission speed characteristic, compared with reading sub-group 502a, 502b, 502d respectively, reads transmission speed when the sub-group 502a~502d comprising sub-group 502c, and namely reading speed is very fast.
Team mode 501g represents with " ■ ■ ■ ■ ".This expression is all logged in data in all sub-group 502a~502d.
When this team mode 501g, collect team mode 503f and be certainly indicated as " ■ ■ ■ ■ ".
Thus, by storing the transmission speed characteristic based on the size corresponding to data in the second storage part 412 and predetermined collection team mode, little group selection portion 414a can select based on this collection team mode, using as the group of collection.Thus, little group selection portion 414a based on the transmission speed characteristic of the size corresponding to data, can select the more than one sub-group after segmentation namely to collect group as the unit reading data in group continuously, so that the reading speed of data will not decline.
The plan generating unit 414b returning to Fig. 5, CPU414 calculates the most appropriate plan (step S105).Specifically, the plan generating unit 414b number based on the sub-group selected as collection group by little group selection portion 414a and the collection cycle of collection data, generate time per unit (being set to 1 millisecond here) from the first storage part 411b, read the plan of data.
Such as, the value that plan generating unit 414b obtains divided by collecting collection cycle of data based on the number collecting group selected by little group selection portion 414a, the number of the collection group of time per unit in the collection cycle is determined with integer value.Then, generating unit 414b is by configuring this value determined at time per unit in plan, generates plan.
Fig. 7 indicates that the figure of an example of the plan generating unit 414b possessed by the transacter 41 of the data gathering system 1 of embodiments of the present invention 1 plan generated.It addition, there are high speed, middling speed, three kinds of collection cycles of low speed here, collection cycle when collecting at a high speed is 2 milliseconds, and collection cycle when middling speed is collected is 25 milliseconds, and collection cycle when low speed is collected is 200 milliseconds.Additionally, here the collection group number selected by little group selection portion 414a is set to 114, collection group number when collecting at a high speed is set to " 19 ", and collection group number when middling speed is collected is set to " 55 ", and collection group number when low speed is collected is set to " 40 ".
When collecting at a high speed, plan generating unit 414b is by collection cycle (=2) divided by collection data of collection group number (=19) that selected by little group selection portion 414a, calculating obtains " 9.5 ", therefore, the number collecting group of time per unit in the collection cycle is set as integer value by plan generating unit 414b, so that it is determined that be 10,9.
In the example shown in Fig. 7, the number collecting group of time per unit in the time 1 is configured to " 10 " by plan generating unit 414b, and the number collecting group of time per unit in next unit interval and time 2 is configured to " 29 ".In time after this similarly, the number collecting group of time per unit in the time 3 is configured to " 10 " by plan generating unit 414b, and the number collecting group of time per unit in next unit interval and time 4 is configured to " 9 ".
In addition, when middling speed is collected, plan generating unit 414b is by collection cycle (=25) divided by collection data of collection group number (=55) that selected by little group selection portion 414a, calculating obtains " 2.2 ", it has therefore been proposed to generating unit 414b is with the number collecting group of time per unit in the collection cycle that integer value is determined for " 3 " or " 2 ".
Such as, plan generating unit 414b will be set as " 3 " from the number collecting group of 5 unit interval of initial beginning, the number collecting group of ensuing 20 unit interval is set as " 2 ", so that it is determined that the number collecting group of time per unit is 3,3,3,3,3,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2,2.
In the example shown in Fig. 7, the number collecting group of time per unit in the time 1~5 is configured to " 3 " by plan generating unit 414b, and the number collecting group of time per unit in ensuing unit interval and time 6~25 is configured to " 2 ".In time after this similarly, the number collecting group of time per unit in time 26~30 is configured to " 3 " by plan generating unit 414b, and the number collecting group of time per unit in ensuing unit interval and time 31~50 is configured to " 2 ".
In addition, when low speed is collected, plan generating unit 414b is by collection cycle (=200) divided by collection data of collection group number (=40) that selected by little group selection portion 414a, calculating obtains " 0.2 ", it has therefore been proposed to generating unit 414b is with the number collecting group of time per unit in the collection cycle that integer value is determined for " 1 " or " 0 ".
Such as, plan generating unit 414b will be defined as " 1 " from the number collecting group in 40 unit interval of initial beginning, and the number collecting group in following 160 unit interval is defined as " 0 ".
In the example shown in Fig. 7, the number collecting group of time per unit in the time 1~40 is configured to " 1 " by plan generating unit 414b, and the number collecting group of time per unit in ensuing unit interval and time 41~200 is configured to " 0 ".In time after this similarly, the number collecting group of time per unit in time 201~240 is configured to " 1 " by plan generating unit 414b, and the number collecting group of time per unit in ensuing unit interval and time 241~400 is configured to " 0 ".
Thus, plan generating unit 414b based on the number of the sub-group selected as collection group by little group selection portion 414a and the collection cycle collecting data, generate time per unit from the first storage part 411b, read the plan of data.
Return to the Time Calculation portion 414c of Fig. 5, CPU414 based on the plan generated by plan generating unit 414b, calculate time per unit and read the time required for data, as required reading time (step S107).Specifically, the collection group number of the time per unit in the works generated by plan generating unit 414b is set to Cg by Time Calculation portion 414c, would correspond to the data transmission bauds of volume of transmitted data and be set to Vt, use following (mathematical expression 1) to calculate the required reading time Tt corresponding with volume of transmitted data.
Tt=Cg × Vt (mathematical expression 1)
Here, owing to data transmission bauds Vt is different because of the difference of the transmission speed characteristic etc. of network interface card, therefore Time Calculation portion 414c measures the data transmission bauds Vt of each collection group number by reading virtual data.Such as, if the data transmission bauds when reading the data of 4096 bytes is 25 microseconds, then the group of collection number is that data transmission bauds Vt when 4 is set to 25 microseconds by Time Calculation portion 414c.If the data transmission bauds when reading the data of 3072 bytes is 24 microseconds, then the group of collection number is that data transmission bauds Vt when 3 is set to 24 microseconds by Time Calculation portion 414c.If the data transmission bauds when reading the data of 2048 bytes is 22 microseconds, then the group of collection number is that data transmission bauds Vt when 2 is set to 22 microseconds by Time Calculation portion 414c.If the data transmission bauds when reading the data of 1024 bytes is 20 microseconds, then the group of collection number is that data transmission bauds Vt when 1 is set to 20 microseconds by Time Calculation portion 414c.
Then, in the example shown in Fig. 7, when collecting at a high speed, the collection group number read in the time 1 is " 10 ", if the collection group number wherein reading the data of 4096 bytes is " 4 ", the collection group number reading the data of 3072 bytes is " 3 ", the collection group number reading the data of 2048 bytes is " 2 ", the collection group number reading the data of 1028 bytes is " 1 ", then Time Calculation portion 414c utilizes (mathematical expression 1) to calculate the required reading time Th collected at a high speed, it is 236 microseconds (=25 × 4+24 × 3+22 × 2+20 × 1).
In addition, in the example shown in Fig. 7, when middling speed is collected, the collection group number read in the time 1 is " 3 ", if these collection groups are all set to read the collection group of the data of 4096 bytes, then Time Calculation portion 414c utilizes (mathematical expression 1) to calculate the required reading time Tm that middling speed is collected, and is 75 microseconds (=25 × 3).And, in the example shown in Fig. 7, when low speed is collected, the collection group number read in the time 1 is " 3 ", if these collection groups are all set to read the collection group of the data of 4096 bytes, then Time Calculation portion 414c utilizes (mathematical expression 1) to calculate the required reading time Tl that low speed is collected, and is 25 microseconds (=25 × 1).
Then, required reading time Tt (Th, Tm, Tl) that respective volume of transmitted data when collecting according to collection at a high speed, middling speed collection, low speed is obtained by Time Calculation portion 414c adds up to, thus calculating required reading time T is 336 microseconds (=236+75+25).
Returning to Fig. 5, then, the detection unit 414d of CPU414, based on the required reading time T calculated by Time Calculation portion 414c, judges (step S109) to whether reading out data within the unit interval.Specifically, it is determined that whether the 414d required reading time T to being calculated by Time Calculation portion 414c in portion is at threshold time judgement carried out above (step S109).Here, threshold time Tb refers to the time deducting the time margin Tc of regulation from the unit interval and obtain.Here, if 1 millisecond will be set to the unit interval, time margin Tc is set to 100 microseconds, then threshold time Tb is 900 microseconds.
In the example shown in Fig. 7, owing to reading time T required in the time 1 is 336 microseconds, below threshold time Tb i.e. 900 microseconds, therefore, it is determined that portion 414d is judged to can read out data within the unit interval.
In step S109, in the situation (no situation) being judged in the unit interval cannot to read out data, it is determined that portion 414d sends the alarm (step S111) that cannot be carried out data collection.Specifically, it is determined that portion 414d sends the alarm signal that cannot be carried out data collection to monitoring arrangement 62, and monitoring arrangement 62 shows alarm on display device 61, and exports alarm tone.
On the other hand, in step S109, under being judged to the situation (situation being) that can read data, it is determined that portion 414d carries out carry calculation (step S113).Specifically, it is determined that portion 414d, by deducting the required reading time from threshold time, calculates surplus capacity.Such as, in the example shown in Fig. 7, owing to threshold time Tb is 900 microseconds, required reading time T is 336 microseconds, therefore, it is determined that it is 564 microseconds that portion 414d calculates surplus capacity.
It is determined that portion 414d is to whether load judges (step S115) in allowed band.Specifically, it is determined that the surplus capacity that portion 414d calculates in step S113 on the occasion of time, it is determined that for load in allowed band, when the surplus capacity calculated in step S113 is below 0 microsecond, it is determined that exceed allowed band for load.
In step sl 15, under being judged to the situation (no situation) that load exceedes allowed band, it is determined that portion 414d sends overladen alarm (step S117).Specifically, it is determined that portion 414d sends overladen alarm signal to monitoring arrangement 62, monitoring arrangement 62 shows alarm on display device 61, and exports alarm tone.
On the other hand, in step sl 15, under being judged to load situation (situation being) in allowed band, digital independent portion 414e starts to collect data (step S119).Specifically, digital independent portion 414e is based on the plan generated by plan generating unit 414b, from the first storage part 411b, read data, then the moment obtained by timer 411a timing is set up with the data read out and associate, and store in the second storage part 412 as process data.
As it has been described above, the transacter 41 that data gathering system 1 according to embodiment 1 of the present invention possesses, including: the first storage part 411b, this first storage part 411b are stored between multiple control device 21~23 data of scan transfer;Little group selection portion 414a, the memory area of the first storage part 411b is divided into multiple group by this little group selection portion 414a, and the memory area of group is further divided into Duo Gezi group, data transmission bauds characteristic based on the size corresponding to data, the more than one sub-group after segmentation is selected namely to collect group as the unit reading data in group continuously, so that the reading speed of data will not decline;Plan generating unit 414b, this plan generating unit 414b number based on the sub-group selected as collection group and the collection cycle of collection data, generate time per unit from the first storage part 411b, read the plan of data;And digital independent portion 414e, this digital independent portion 414e are based on the plan generated, from the first storage part 411b, read data, therefore no matter data volume number equal can promptly collect data with simple structure.
Fig. 8 indicates that in the transacter 41 that the data gathering system 1 of embodiments of the present invention 1 possesses, the flow chart of the process step of the process when the project of newly-increased collection data.
As shown in Figure 8, if increased newly the project (step S201) collecting data by user operation, then whether the data of the plan generating unit 414b data items to increasing are included in collection group and judge (step S203).
In step s 201, under being judged to the situation (situation being) that the data of the data items increased are included in collection group, the data of the data items owing to increasing have become as the object of data collection, and therefore plan generating unit 414b adds this data items in collection group (step S205).
On the other hand, in step s 201, under being judged to the situation (no situation) that the data of the data items increased are not comprised in collection group, the data of the data items owing to increasing are not the objects of data collection, it is therefore desirable to regenerate plan.
It has therefore been proposed to this data items is added in the time that collection group number is minimum (step S207) by generating unit 414b.In the example shown in Fig. 7, when the data in increasing the collection group as collection at a high speed that is not included in, plan generating unit 414b collects the collection group that in group's number minimum time and time 2, interpolation comprises newly-increased data items in time 1 and time 2, and from " 9 ", collection group number is changed to " 10 ".Similarly, the collection group number in the time 4,6,8 is changed to " 10 " from " 9 " by plan generating unit 414b similarly.
Thus, plan generating unit 414b generates plan again, so that reading out requested data from the first storage part 411b in the number of collecting group within the unit interval minimum time period.Thus, when increasing, in the process of data collection, the data items adopted, no matter data volume number, also all can promptly collect data with simple structure.
It addition, in embodiments of the present invention 1, transacter 41 is based on the collection team mode shown in Fig. 6, and group selects to collection, but collects team mode and be not limited to the pattern shown in Fig. 6.
Such as, in embodiments of the present invention 1, team mode 501c represents with " ■ ■ ", in this case, collects team mode 503c and is expressed as " ■ ■ ".From the viewpoint of transmission speed characteristic, in the sub-group 502b that sub-group 502a and sub-group 502c clamps is also included within, the situation reading sub-group 502a~502c in the lump is compared, read transmission speed when sub-group 502a, 502c respectively, namely reading speed is very fast, " ■ ■ " can also be set to by collecting team mode 503c in this case, namely only read sub-group 502a, 502c.
In addition it is also possible to when proceeding by data collection, to transmission speed when reading sub-group 502a~502c, and transmission speed measurement when reading sub-group 502a, 502c respectively, then adopt arbitrary transmission speed mode faster.
In addition it is also possible to realize above-mentioned embodiment by the data collection program performing to be installed in computer.Namely, such as can pass through to have the record medium of data collection program from storage to read this data collection program, and performed this data collection program by CPU414, constitute transacter, can also pass through via communication network transmission, this data collection program is installed, and performed this data collection program by CPU414, constitute transacter.
Label declaration
1 ... data gathering system
21~23 ... control device
41~43 ... transacter
51 ... upper network
52 ... control network
61 ... display device
62 ... monitoring arrangement
411 ... the first network interface card
411a ... timer
411b ... the first storage part
411c ... the first memory control unit
412 ... the 2nd storage part
413 ... the second network interface card
414…CPU
414a ... little group selection portion
414b ... plan generating unit
414c ... Time Calculation portion
414d ... detection unit
414e ... digital independent portion
Industrial practicality
Present invention can be suitably applied to collect the data gathering system etc. of workshop data.

Claims (10)

1. a transacter, it is characterised in that including:
Storage part, this storage part is stored between multiple control device the data of scan transfer;
Little group selection portion, the memory area of described storage part is divided into multiple group by this little group selection portion, and the memory area of described group is further divided into Duo Gezi group, data transmission bauds characteristic based on the size corresponding to described data, the more than one described sub-group after segmentation is selected namely to collect group as the unit reading data in described group continuously, so that the reading speed of described data will not decline;
Plan generating unit, this plan generating unit number based on the sub-group selected as described collection group and the collection cycle of the described data of collection, generate time per unit and read out the plan of described data from described storage part;And
Digital independent portion, this digital independent portion, based on the described plan generated, reads out described data from described storage part.
2. transacter as claimed in claim 1, it is characterised in that also include:
Time Calculation portion, this Time Calculation portion, based on the plan generated by described plan generating unit, calculates the time required for the described data of reading of each described unit interval, as the required reading time;And
Detection unit, this detection unit, based on the required reading time calculated by described Time Calculation portion, judges whether reading out described data within the described unit interval,
Described digital independent portion, when being judged to can read out described data within the described unit interval by described detection unit, reads out described data from described storage part.
3. transacter as claimed in claim 2, it is characterised in that
Described Time Calculation portion calculates the value obtained after the described collection group number of calculated time per unit generated by described plan generating unit is multiplied by data transmission bauds, using as the described required reading time.
4. transacter as claimed in claim 2, it is characterised in that
Described detection unit when the required reading time calculated by described Time Calculation portion be more than or equal to the threshold time deducting the time margin of regulation from the unit interval and obtain, it is judged to cannot read out described data within the described unit interval, and sends alarm.
5. transacter as claimed in claim 1, it is characterised in that
Described plan generating unit is when the data that request is read are not comprised in selected described sub-group, again generate described plan, from described storage part, read out requested described data with the time period that the number of collection group described within the described unit interval is minimum.
6. a method of data capture, it is characterised in that comprise the following steps:
Storing step, is stored between multiple control device the data of scan transfer in this storing step;
Little group selection step, in this little group selection step, the memory area of described storage part is divided into multiple group, and the memory area of described group is further divided into Duo Gezi group, data transmission bauds characteristic based on the size corresponding to described data, the more than one described sub-group after segmentation is selected namely to collect group as the unit reading data in described group continuously, so that the reading speed of described data will not decline;
Plan generation step, in this plan generation step, based on number and the collection cycle collecting described data of the sub-group selected as described collection group, generates time per unit and reads out the plan of described data from described storage part;And
Data reading step, in this data reading step, based on the described plan generated, reads out described data from described storage part.
7. method of data capture as claimed in claim 6, it is characterised in that also perform following steps:
Time Calculation step, in this Time Calculation step, based on the plan generated by described plan generation step, calculates the time required for the described data of reading of each described unit interval, as the required reading time;And
Determination step, in this determination step, based on the required reading time calculated by described Time Calculation step, judges whether reading out described data within the described unit interval,
In described data reading step, when being judged to can read out described data within the described unit interval by described determination step, from described storage part, read out described data.
8. method of data capture as claimed in claim 7, it is characterised in that
Described Time Calculation step calculates the value obtained after the described collection group number of calculated time per unit generated by described plan generation step is multiplied by data transmission bauds, using as the described required reading time.
9. method of data capture as claimed in claim 7, it is characterised in that
In described determination step, when the required reading time calculated by described Time Calculation step be more than or equal to the threshold time deducting the time margin of regulation from the unit interval and obtain, it is judged to cannot read out described data within the described unit interval, and sends alarm.
10. method of data capture as claimed in claim 6, it is characterised in that
In described plan generation step, when the data that request is read are not comprised in selected described sub-group, again generate described plan, from described storage part, read out requested described data with the time period that the number of collection group described within the described unit interval is minimum.
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