Summary of the invention
The technical assignment of the technical problem to be solved in the present invention and proposition is that prior art scheme is improved and improved, and provides a kind of transformer core wooden folder, the object that reduce noise to reach, reduces energy consumption.For this reason, the present invention takes following technical scheme.
The wooden folder of a kind of transformer core, it is characterized in that: comprise polylith folder web, be located at the iron core stretching screw on folder web, be located at the curb girder connecting plate at folder web two ends, the both sides, front and back of iron core column upper end are respectively equipped with two blocks of parallel folder webs, the both sides, front and back of iron core column lower end are respectively equipped with two blocks of parallel folder webs, the two ends, left and right of folder web are respectively equipped with two and folder web curb girder connecting plate connected vertically, the folder web that is positioned at same one end is provided with a plurality of relative screw holes, iron core stretching screw is through the screw hole of front two folder webs, iron core column, after the screw hole of rear two folder webs, by fastening nuts, realize laterally fixing, the bottom of folder from top to bottom web is respectively equipped with horizontal pressing plate, supporting plate, described pressing plate, supporting plate are between folder from top to bottom web, described pressing plate, supporting plate are provided with a plurality of relative screw holes, described folder from top to bottom web is provided with a plurality of lock bridge bridges, the rear and front end of described lock bridge bridge matches with folder web respectively, and device body stretching screw is realized vertical fixing by fastening nuts after passing lower lock bridge bridge, supporting plate screw hole, pressing plate screw hole, the beam bridge of locking with strainer body.Folder web is connected with curb girder connecting plate is vertical, then by iron core stretching screw, connects, and stretching screw is uniformly distributed, and the power being simultaneously delivered on iron core is also uniformly distributed, and effectively iron core is played to clamping action; Between folder web and device body pressing plate, directly contact, cancelled the distance of original metal clip web and device body platen, effectively increased coil creep distance over the ground, thereby improved the stability of transformer; Due to, transformer core is skeleton function, transformer coil is directly embedded on iron core, during transformer operation, require coil vertical direction reliably to compress, by many device body stretching screws, the upper and lower wooden folder web of iron core is connected fasteningly, guarantee reliably the tensioning function of transformer coil vertical direction; The horizontal pull producing by iron core stretching screw and the vertical tightening force that device body stretching screw produces, make iron core become as a whole; Due to iron core folder material selection wood materials, thus when transformer moves, can not cause magnetic circuit deformity and change, so the eddy current loss that iron core folder produces will reduce greatly.Enforcement by above technical scheme can reach the object that clamps iron core, increases electric insulation distance and minimizing eddy current loss.
As the further of technique scheme improved and supplemented, the present invention also comprises following additional technical feature.
The top of described curb girder connecting plate is provided with four square grooves, and the groove width of curb girder connecting plate square groove is greater than folder web thickness and to embed folder web, realizes the location, front and back of folder web.
The bottom of folder web is provided with a plurality of square grooves, the groove width of folder web square groove is greater than curb girder connecting plate thickness, and mutually rabbet and makes the bottom surface of curb girder connecting plate equal with folder web bottom surface at the square groove place that establishes that establishes square groove place and folder web of curb girder connecting plate.Folder web and curb girder connecting plate mutually combine by square groove, simple in structure, in conjunction with firm.
The both sides, front and back of described lock bridge bridge are equipped with the position-limited edge bending inwards, two position-limited edges form the distance that width is more than or equal to adjacent folder web, two position-limited edges are matched with the phase back side that is positioned at two folder webs on Qie Tong one end, iron core column the same side respectively, and the bottom of lock bridge bridge and folder web top offset.Moving forward and backward of position-limited edge limitation lock beam bridge, makes position that lock bridge bridge wears screw rod all the time between two folder webs, during the tension of device body stretching screw, can not be shifted, and improves assembly quality and efficiency.
The bottom of described lock bridge bridge is provided with the limiting section of column, and the bottom surface of limiting section and pressing plate or supporting plate match.
Described limiting section is tubular, and square leg is established in its bottom, and leg middle part is offered for wearing the screw hole of device body stretching screw, and the height overall of limiting section and leg is less than or equal to the height of folder web.When assembling leg between two folder webs, the rotation of limitation lock beam bridge fore-and-aft direction guarantees the spacing of two folder webs to improve precision and the efficiency of assembling simultaneously.
Described pressing plate comprises front pressuring plate, rear fender, has the gap that is greater than 5mm between forward and backward pressing plate; Described supporting plate comprises front supporting plate, rear supporting plate, has the gap that is greater than 5mm between forward and backward supporting plate.Change pressing plate and supporting plate into left and right two halves, mainly improve the clamping action of the wooden folder web structure of iron core.
Described folder web, pressing plate, supporting plate and curb girder connecting plate are wooden insulating material, and device body stretching screw, lock bridge bridge and iron core stretching screw are metal material; Device body stretching screw, lock bridge bridge and iron core stretching screw are drawn ground connection by electric conductor.Metalwork is drawn ground connection by electric conductor, and the free charge that is suspended in the metal materials such as stretching screw and lock bridge bridge is all drawn to transformer, has guaranteed the reduction of eddy current loss.
Screw hole on folder web is mounting hole, and the size up and down of mounting hole is greater than side-to-side dimensions.Mounting hole the difficulty of processing that can reduce folder web, iron core is set, improve working (machining) efficiency, improve assembling speed simultaneously, improve the reliability clamping, reduce defect rate.
Beneficial effect: directly contact between folder web and device body pressing plate, cancelled the distance of original metal clip web and device body platen, effectively increased coil creep distance over the ground, thereby improved the stability of transformer; Due to iron core folder material selection wood materials, thus when transformer moves, can not cause magnetic circuit deformity and change, so the eddy current loss that iron core folder produces will reduce greatly.When the technical program guarantees to clamp iron core, increase the object of electric insulation distance and minimizing eddy current loss.
Embodiment
Below in conjunction with Figure of description, technical scheme of the present invention is described in further detail.
As Fig. 1, shown in 2, the present invention includes eight blocks of folder webs 1, 2, 3, 4, 9, 10, 11, 12, be located at folder web 1, 2, 3, 4, 9, 10, 11, iron core stretching screw 16 on 12, be located at folder web 1, 2, 3, 4, 9, 10, 11, the curb girder connecting plate 5 at 12 two ends, 6, the both sides, front and back of iron core column upper end are respectively equipped with two blocks of parallel folder webs 1, 2, 3, 4, the both sides, front and back of iron core column lower end are respectively equipped with two blocks of parallel folder webs 9, 10, 11, 12, folder web 1, 2, 3, 4, 9, 10, 11, 12 two ends, left and right are respectively equipped with two and folder web 1, 2, 3, 4, 9, 10, 11, 12 curb girder connecting plates 5 connected vertically, 6, be positioned at the folder web 1 of same one end, 2, 3, 4, 9, 10, 11, 12 are provided with four relative screw holes, and eight iron core stretching screws 16 are respectively through front two folder webs 1, 2, 11, 12 screw hole, iron core column, rear two folder webs 3, 4, 9, after 10 screw hole, pass through nut 13, 17 fastening realizations are laterally fixing, the bottom of folder from top to bottom web 1,2,3,4,9,10,11,12 is respectively equipped with horizontal pressing plate 7, supporting plate 8, pressing plate 7, supporting plate 8 are between folder from top to bottom web 1,2,3,4,9,10,11,12, described pressing plate 7, supporting plate 8 are provided with 6 relative screw holes, described folder from top to bottom web 1,2,3,4,9,10,11,12 is provided with a plurality of lock bridge bridges 14, the rear and front end of described lock bridge bridge 14 matches with folder web 1,2,3,4,9,10,11,12 respectively, and the device body stretching screw 15 that diameter is 30mm is rear fastening vertical fixing with the realization of strainer body by nut 13,17 through lower lock bridge bridge 14, supporting plate 8 screw holes, pressing plate 7 screw holes, the beam bridge 14 of locking.Folder web 1,2,3,4,9,10,11,12 and 5,6 vertical connections of curb girder connecting plate, then by iron core stretching screw 16, connect, iron core stretching screw 16 is uniformly distributed, and the power being simultaneously delivered on iron core is also uniformly distributed, and effectively iron core is played to clamping action; Between folder web 1,2,3,4,9,10,11,12 and device body pressing plate 7, directly contact, cancelled the distance of original metal clip web and device body platen, effectively increased coil creep distance over the ground, thereby improved the stability of transformer; Due to, transformer core is skeleton function, transformer coil is directly embedded on iron core, during transformer operation, require coil vertical direction reliably to compress, by the upper and lower wooden folder web of 15 pairs of iron cores of many device body stretching screws, connect fasteningly, guarantee reliably the tensioning function of transformer coil vertical direction; The horizontal pull producing by iron core stretching screw 16 and the vertical tightening force that device body stretching screw 15 produces, make iron core become as a whole; Due to iron core folder material selection wood materials, thus when transformer moves, can not cause magnetic circuit deformity and change, so the eddy current loss that iron core folder produces will reduce greatly.Enforcement by above technical scheme can reach the object that clamps iron core, increases electric insulation distance and minimizing eddy current loss.
Simple in structure for taking into account, in conjunction with firmly, as shown in Figure 4, the top of curb girder connecting plate 5,6 is provided with four square grooves, and the groove width of curb girder connecting plate 5,6 square grooves is greater than folder web 1,2,3,4,9,10,11,12 thickness and to embed folder web 1,2,3,4,9,10,11,12, realizes the location, front and back of folder web 1,2,3,4,9,10,11,12.As shown in Figure 3, the bottom of folder web 1,2,3,4,9,10,11,12 is provided with a plurality of square grooves, the groove width of folder web 1,2,3,4,9,10,11,12 square grooves is greater than curb girder connecting plate 5,6 thickness, and mutually rabbet and makes the bottom surface of curb girder connecting plate 5,6 equal with folder web 1,2,3,4,9,10,11,12 bottom surfaces at the square groove place that establishes that establishes square groove place and folder web 1,2,3,4,9,10,11,12 of curb girder connecting plate 5,6.
As shown in Figure 5, be the rotation of limitation lock beam bridge 14 fore-and-aft directions, guarantee the spacing of two folder webs 1,2,3,4,9,10,11,12 simultaneously, improve precision and the efficiency of assembling.The both sides, front and back of described lock bridge bridge 14 are equipped with the position-limited edge bending inwards, two position-limited edges form the distance that width is more than or equal to adjacent folder web, two position-limited edges are matched with the phase back side that is positioned at two folder webs 1,2,3,4,9,10,11,12 on Qie Tong one end, iron core column the same side respectively, and the bottom of lock bridge bridge 14 and folder web 1,2,3,4,9,10,11,12 tops offset.The bottom of lock bridge bridge 14 is provided with the limiting section of column, and the bottom surface of limiting section matches with pressing plate 7 or supporting plate 8.When assembling, leg is between two folder webs 1,2,3,4,9,10,11,12, described limiting section is tubular, square leg is established in its bottom, leg middle part is offered for wearing the screw hole of device body stretching screw 15, and the height overall of limiting section and leg is less than or equal to the height of folder web 1,2,3,4,9,10,11,12.
For improving the clamping action of the wooden folder web structure of iron core.Described pressing plate 7 dimidiations, are respectively front pressuring plate, rear fender, have the gap that is greater than 5mm between forward and backward pressing plate; Described supporting plate 8 dimidiations, are respectively front supporting plate, rear supporting plate, have the gap that is greater than 5mm between forward and backward supporting plate 8.
For free charge is all drawn to transformer, guaranteed the reduction of eddy current loss, described folder web 1,2,3,4,9,10,11,12, pressing plate 7, supporting plate 8 and curb girder connecting plate 5,6 are wooden insulating material, and device body stretching screw 15, lock bridge bridge 14 and iron core stretching screw 16 are metal material; Device body stretching screw 15, lock bridge bridge 14 and iron core stretching screw 16 are drawn ground connection by electric conductor.
For reducing the difficulty of processing of folder web 1,2,3,4,9,10,11,12, iron core, improve working (machining) efficiency, improve assembling speed simultaneously, improve the reliability clamping, reduce defect rate.Screw hole on folder web 1,2,3,4,9,10,11,12 is mounting hole, and the size up and down of mounting hole is greater than side-to-side dimensions.
Assembling process: before iron core overlapping first by upper clamping piece web 3, 4, lower clamping piece web 9, 10, pressing plate 7 and supporting plate 8 are placed on iron core rollover stand by drawing dimensional requirement, according to drawing dimensional requirement, carry out iron core overlapping, after closed assembly, according to drawing dimensional requirement, place upper clamping piece web 1 equally, 2, lower clamping piece web 11, 12, pressing plate 7 and supporting plate 8, iron core stretching screw 16 is penetrated to upper clamping piece web 1, 2, 3, 4 carry out fastening with iron core, use the same method iron core stretching screw 16 is penetrated to lower clamping piece web 9, 10, 11, 12 carry out fastening with iron core, then by frock, replace transformer coil that supporting plate 8 and pressing plate 7 are supported, install lower lock bridge bridge 14, device body stretching screw 15 is penetrated to pressing plate 7 and supporting plate 8, with upper and lower lock bridge bridge 14, carry out vertical direction fastening.The complete iron core that can stand up of the now wooden folder web structure assembling of iron core.
According to the workflow of transformer body assembling, remover body stretching screw 15 successively, lock bridge bridge 14, iron core stretching screw 16, upper clamping piece web 1,2,3,4, curb girder connecting plate 5,6.Transformer coil nested, on transformer fe stem stem, is started back to the wooden folder web of dress iron core afterwards.Erection sequence is just in time contrary with disassembly sequence.
The wooden folder of a kind of transformer core shown in above Fig. 1-5 is specific embodiments of the invention; substantive distinguishing features of the present invention and progress have been embodied; can be according to actual use needs; under enlightenment of the present invention; it is carried out to the equivalent modifications of the aspects such as shape, structure, all at the row of the protection range of this programme.